Haulotte HA 41 PX Operating And Maintenance Instructions Manual Download Page 52

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Operation and Maintenance

5.2 -

MAINTENANCE PLAN

The plan (following page) indicates the frequency, the maintenance points
(main body), and the tools to be used.

• The number inscribed in the symbol indicates the maintenance point

as well as its frequency.

• The symbol represents the tool to be used (or the operation to be car-

ried out).

5.2.1 - Consumer items

ITEM

SPECIFICATION

SYMBOL

Lubricants

used by

PINGUELY

HAULOTTE

ELF

TOTAL

Engine oil

SAE 15W40

SHELL

RIMULAX

Gearbox oil

SAE 80W-90

SHELL

SPIRAXA

EP80W90

TRANSELF

EP 80 W 90

TM 80 W/90

Hydraulic oil

AFNOR 48602

ISO VG 46

category HV

SHELL

T46

HYDRELF

DS 46

EQUIVIS ZS

Biodegradable hy-
draulic oil (optio-
nal)

SHELL
Natural

HF-E46

High pressure
grease with lithium

KP 2 K

ESSO

Beacon EP2

Epaxa 2

Unleaded grease

Grade 2 ou 3

BARDAL

Super

PTFE

Multimove 2

MULTIS EP 2

Replacement or
specific operation

Summary of Contents for HA 41 PX

Page 1: ...OPERATING AND MAINTENANCE INSTRUCTIONS SELF PROPELLED LIFT HA 41 PX 242 032 9720 E 07 06 AUS...

Page 2: ......

Page 3: ...lotte U S Inc Main tool free 1 877 HAULOTTE Service tool free 1 877 HAULOT S Haulotte Singapore Pte Ltd T l Phone 65 6536 3989 Fax Fax 65 6536 3969 Haulotte Netherlands BV T l Phone 31 162 670 707 Fax...

Page 4: ......

Page 5: ...Haulotte for its equipment will no longer be applied after spare parts other than original ones are used 3 PUBLIC AND PENAL LIABILITY The manufacture and unfair competition of fake spare parts will be...

Page 6: ...curity Peak performance The best service life of your Haulotte equipment The Haulotte warranty Haulotte technicians and repair agents technical support 5 AVAILABILITY Using Haulotte original spare par...

Page 7: ...fter Sales Department specifying the exact type of machine and its serial number When ordering consumables or spares use this documentation together with the Spares catalogue so as to receive original...

Page 8: ...Operating and maintenance instructions ii...

Page 9: ...y movements and tipping over 4 1 3 2 Electrical risk 4 1 3 3 Risk of explosion or burning 4 1 3 4 Risks of collision 4 1 4 INSPECTIONS 5 1 4 1 Periodic inspections 5 1 4 2 Examination of machine suita...

Page 10: ...raising the suspension platform platform rotation platform compensation and direction17 3 1 4 The telescoping jacks for raising the fly jib and lifting the arm and suspension platform 17 3 1 5 Platfor...

Page 11: ...SERVICE 30 4 4 1 Operations starting from ground 31 4 4 2 Operations starting from the platform 34 4 5 EMERGENCY DESCENT 36 4 6 BREAKDOWN DESCENT 36 4 6 1 Breakdown rescue with the emergency electro p...

Page 12: ...55 7 2 SAFETY CONTACT FUNCTIONS 55 8 ELECTRICAL DIAGRAMME 57 8 1 FOLIO 01 06 57 8 2 FOLIO 02 06 58 8 3 FOLIO 03 06 59 8 4 FOLIO 04 06 60 8 5 FOLIO 05 06 61 8 6 FOLIO 06 06 62 8 7 NOMENCLATURE 63 9 HY...

Page 13: ...ions are indicated on labels and plates All instructions on such plates must be read All labels conform to the following colour code Red indicates a potentially fatal danger Orange indicates a danger...

Page 14: ...n an emometer or refer to the beafort scale ref clause 1 7 to ensure that the wind speed does not exceed the permissible limit Near power lines check minimum safe approach distances according to volta...

Page 15: ...ping over operators must follow these instructions Never disable the limit switches of the safety devices Never move the control handles from one direction to the other with out stopping in the O posi...

Page 16: ...ne s safety or stability Do not place or fasten a load so that it overhangs the machine s parts Do not touch adjacent structures with the elevator arm 1 3 2 Electrical risk If the machine has a 220 V...

Page 17: ...vate prevention agen cies The designated persons must be experienced in risk prevention Articles R 233 11 or order n 93 41 No person is allowed to perform any check whatsoever during machine operation...

Page 18: ...7 BEAUFORT SCALE The Beaufort Scale of wind force is accepted internationally and is used when communicating weather conditions It consists of number 0 17 each representing a certain strength or veloc...

Page 19: ...y instructions specific to the materials and the places of use The principal control station is on the platform The operator s position in the turret is a rescue station 2 1 IDENTIFICATION A plate Fig...

Page 20: ...iesel control panel 4 Suspension platform 16 Arm 3 elements 5 Rotary Jack 17 Left Compartment driving pump starter battery 6 Platform 18 Right Counterweight 7 Control panel platform 19 Left Counterwei...

Page 21: ...m 13ft 1in 0 13ft 1in 26ft 2in 39ft 4in 52ft 5in 65ft 7in 137ft 9in 131ft 2in 124ft 8in 118ft 1in 111ft 6in 104ft 11in 98ft 5in 91ft 10in 85ft 3in 78ft 8in 72ft 2in 65ft 7in 59ft 52ft 5in 45ft 11in 3...

Page 22: ...adius without chocks axles retracted 2 70 m 8 ft 10 in Distancebetweencentresofthewheels 3 50 m 11 ft 5 in Overallwidthwithoutextendedaxles 3 30 m 10 ft 9 in Tilt 4 Maximum forward speed 45 km h 28 mp...

Page 23: ...UCTIONS 2 5 1 Obstruction characteristics HA41PX A 12 6 m 41 ft 4 in B 2 53 m 8 ft 3 in C 2 99 m 9 ft 9 in D 3 5 m 11 ft 48 in E 0 294 m 0 96 ft F X G 2 44 m X 0 8 m 8 ft X2 ft 62 in H J 3 7 m 12 ft 1...

Page 24: ...Operation and Maintenance 12 2 6 LABELS 2 6 1 Yellow Labels 2 6 2 Orange labels J2 J3 J1 J4 J5 J6 J7 J8 O1...

Page 25: ...7814 518 Composant sp cifique cette machine NE PAS INTERCHANGER Component specific to this machine DO NOT INTERCHANGE Komponenten nur f r diese maschine geeignet BITTE AUF EINE ANDERE MASCHINE NIGHT M...

Page 26: ...Operation and Maintenance 14 2 6 4 Other labels 2 6 5 Optional biodegradable oil 7814 393 A8 A9 A1 A7 A11 7814 394 A12 A14 A13 A2 A15 A8...

Page 27: ...uctions A16 2421808660 1 Yellow and black adhesive marking A15 307P216290 2 Restraining harnesses R8 3078153510 1 Close the barrier A9 3078143590 1 Hydraulic oil high and low level J3 3078143640 2 Do...

Page 28: ...T T E R1 R2 R4 J5 J5 J2 J4 J6 A2 O1 A28 R7 R1 R5 R9 R10 R9 R10 R11 R9 R10 A3 A8 A9 A4 R11 A6 J8 J3 R6 R14 J3 J7 J1 J4 A11 A1 A28 R15 A5 J10 A15 A7 R5 R8 R12 A12 A11 J5 A12 A10 A12 A13 A14 A11 R3 R4 A1...

Page 29: ...arter of the pump throughflow 3 1 1 2 Equipment The movement of the equipment are ensured by an open circuit hydraulic pump with LOAD SENSING regulation 3 1 2 Movements for telescoping orientation lif...

Page 30: ...t following maintenance or to compensate for a micro leakage which may create a shift slip the machine is equipped with a device to facilitate the re levelling of the linkage 3 1 7 Lifting chassis and...

Page 31: ...the arm fly jib to recover the horizontal position lower the arm lower the suspension platform until just below the horizontal Move the machine to a flat and horizontal surface NOTE When the machine i...

Page 32: ...MODE upon restarting the machine In this case fold the machine completely switch it off and restart to re initialise the machi ne NOTE If lowering is carried out with the sealed electric safety pump r...

Page 33: ...guarantee for the calculator nor for the machine 3 2 11 1 HEAD calculator battery The flickering of each indicator may stop if this must resume its initial function and indicate a malfunction The wear...

Page 34: ...Operation and Maintenance 22...

Page 35: ...thout making any movement the system will become inoperative It is then necessary to release the pedal and press it again The release of the dead man pedal causes any lateral movement to stop Lateral...

Page 36: ...ition of the machine in or der to ensure that it was not damaged during transport If not put in writing the necessary reservations to the conveyor Carry out unloading operations on a stable surface wh...

Page 37: ...ring points provided for this purpose must be used the turret must be blocked with the pin To climb the ramps of a truck select low movement speed Fig 3 Loading Pmax 3 8 m 3 5 m 12 ft 5 in 11 ft 5 in...

Page 38: ...tart up operations of chap 5 3 page 42 in order to check the various levels and to check various machine maintenance points RECALL Before any operation look over the machine while referring to these n...

Page 39: ...dicator 14 Electrical pre heating 4 Battery load meter 15 Turret axle platform control panel selector 5 Overload Indicator 16 Machine power 6 Range limit indicator 17 Emergency power unit control 7 Su...

Page 40: ...PERATING IN CIDENTS page 49 1 Arm or fly jib position selector 12 Movement control forward axle direction 2 Arm lifting fly jib raising and turret turning control 13 Horn 3 Arm and fly jib telescopic...

Page 41: ...reign bodies on the stems of the jacks check for leakage on the wheel retractors check that there are no leaks on the pump and the hydraulic centre that components are tightened and that the two aspir...

Page 42: ...e to warm up and rearm the clogging indicator If the red tester continues to show replace the cartridge with the machine unfolded check the correct operation of the cant control box Photo 6 page 30 by...

Page 43: ...ng on the emergency stop key and start the operation again allow the engine to warm up and check the correct operation of the hour meter control rep 18 Photo 1 page 27 and of the engine while it warms...

Page 44: ...e is completely folded that the suspension platform is below horizontal and that the turret is aligned along the axis Retracting the axles With the machine folded switch the control panel position sel...

Page 45: ...ating jack is clearly in its mechanical thrust 5 carry out a raising lowering cycle of the arm to check correct purging of the circuit If correct repositioning is not be possible forbid further use of...

Page 46: ...thin the range 4 4 2 1 Control Panel Test High and low speeds are only possible if the machine is folded When even slightly deployed only micro speed is possible make sure before all manoeuvres that t...

Page 47: ...to the user Movement speeds are automati cally reduced If an anomaly is detected in the reach limit management system the ERROR indicator lights and the machine switches to basic mode see chap 3 2 8...

Page 48: ...be controlled equally from the turret lectern or the platform lectern Operating time using the emergency set is limited so you are advised to return to the ground by the most direct means possible see...

Page 49: ...d Remove the transmission panel rep 1 Photo 11 by unscrewing the 2 holding screws rep 2 Photo 11 Photo 11 The central axle will then be visible rep 3 Photo 12 Photo 12 In this configuration the machin...

Page 50: ...Operation and Maintenance 38...

Page 51: ...notice and your local HAULOTTE agent on this subject Only competent HAULOTTE trained personnel should work on the machine and these should follow safety requirements for the protection of Personnel an...

Page 52: ...2 1 Consumer items ITEM SPECIFICATION SYMBOL Lubricants used by PINGUELY HAULOTTE ELF TOTAL Engine oil SAE 15W40 SHELL RIMULAX Gearbox oil SAE 80W 90 SHELL SPIRAXA EP80W90 TRANSELF EP 80 W 90 TM 80 W...

Page 53: ...aintenance diagramme Hours 50 500 1 000 2 000 10 50 250 500 10 50 250 100 500 1 000 2 000 30 22 9 26 3 22 9 19 29 21 21 7 35 36 17 17 23 23 18 25 18 31 32 33 2 13 14 15 34 34 27 28 12 13 34 34 5 16 6...

Page 54: ...dure in chap 4 4 1 3 page 32 After a complete deployment of the arm and fly jib of the machine the error indicator should remain unlit 1 2 3 4 5 6 7 Every 50 hrs Engine see manufacturer s notice Check...

Page 55: ...ne see manufacturer s notice Drain the wheel reduction gear Refill 4 x 1 4l capacity Check the play between crown wheel and reduction gear teeth this should be between 0 3 and 0 6 mm Check the tightne...

Page 56: ...wheel until stopper 2 faces downward Unscrew the 2 stoppers and allow the oil to drain Replace the wheel in the position indicated above to check the level and refill Retighten the stoppers 1 2 Photo...

Page 57: ...g screws Tightening torque check the values given in Table 5 3 1 Summary table page 42 Checking play Gear teeth play Check that the play between teeth meets the values given in Table 5 3 1 Summary tab...

Page 58: ...a lead line approx 17 5m in length along the axis to the extremity of the telescopic arms to be able ot measure any variation in height when the machine is deployed Length of the extended fly jib hydr...

Page 59: ...load See 1 12 3 of AS1418 10 1996 for details of the test HA32PX overload test is 287 5 kg The machine is to show no signs of permanent deformation 5 4 2 Functional test These tests are to demonstrat...

Page 60: ...of tipping should it occur for any reason i e uncontrolled application of test load Overturning moment applied is simulated by a load of W kg applied at distance L from tipping line with the elevating...

Page 61: ...ly inser ted into their socket the fuses are not defective or incorrectly inserted NOTE In the turret cabinet LEDs show the status of each extension to check that this is properly activated INCIDENTS...

Page 62: ...us failure in the arm raising or telescopic hy draulic controls Evacuate the user from the machine and call in After Sales Service Low pressure or pump power Weak engine power Leak or air bubble in th...

Page 63: ...over load circuit Restart If the problem persists check the weighing electri cal circuit see After Sales Service No platform movement Alarm Axles are not entirely exten ded or not entirely retracted C...

Page 64: ...ces Error in the arm and fly jib function coordination re lays KA51 Replace the KA51 relays No movement of the fly jib te lescopic arms and the fly jib lowering ac tion is disa bled Continuous alarm a...

Page 65: ...ircuit and replace with recommended oil No lateral mo vement Reach limit indicator is lit The platform is at its reach limit Gently retract the fly jib te lescopic arm No lateral mo vement Error indic...

Page 66: ...ely retracted Hydraulic oil temperature too high Completely insert the bloc kage jack Allow to cool Only the error indicator flashes 1 flash Malfunction of one or seve ral safety sensors monito ring a...

Page 67: ...rm raising relays KA51 Arm fly jib raising telescopic function relays KM4 Emergency pump contact KM5 Preheating KM6 Accelerator KM8 Horn KMG General power supply KP1 Engine power supply B2 Engine over...

Page 68: ...itch SQ41 Fuel reserve position switch SQ42 Turret chassis axis alignment position switch SQ43 ILS detector telescopic fly jib arms SQ44 45 ILS detector telescopic arms SL1 SL2 Fly jib angle gauge SL3...

Page 69: ...OS Y A1 Y A3 D W B B G 2 Acc l rateur P r chauffage 1 2 0 1 1 5 1 6 0 1 0 1 9 0 7 9 0 9 1 4 2 9 1 0 1 6 6 1 6 7 1 1 9 1 6 1 1 0 0 9 0 6 1 0 4 1 1 6 0 1 0 1 1 1 6 9 0 5 0 0 1 5 2 1 0 3 1 0 9 1 0 8 G B...

Page 70: ...C m d _ C h s s i s S lection du pos te de conduite M a s s e Horam tre C ommande pompe de s ecours Alimentation 20 2 S _ E v _ V a l v e L S P 1 H 2 0 1 1 2 1 3 0 2 2 1 5 6 1 1 1 2 0 2 5 4 2 1 6 2 4...

Page 71: ..._ C m d _ M o n t e C o m p e n s a t i o n S _ E v _ M o n t e P e n d u l a i r e S _ E v _ M o n t e C o m p e n s a t i o n S _ E v _ R o t a t i o n P a n i e r G a u c h e A B B A B A B A B A 54...

Page 72: ...C p t _ C a p t e u r A n g l e B r a s 2 E _ C p t _ C a p t e u r L o n g u e u r B r a s 1 E _ C p t _ C a p t e u r L o n g u e u r B r a s 2 E _ C p t _ F l c h e S u r T o u r e l l e E _ C p t...

Page 73: ...m d _ D i r e c t i o n A r r i r e G a u c h e E _ C m d _ D i r e c t i o n A r r i r e D r o i t e Y 29 10 29 8 E _ C m d D i r e c t i o n A v a n t G a u c h e E _ C m d T r a n s l a t i o n S M...

Page 74: ..._ D b l o c a g e E s s i e u O s c i l l a n t 15 7 S hunt S _ E v _ D i r e c t i o n A v a n t G a u c h e S _ E v _ D i r e c t i o n A r r i r e G a u c h e 8 12 S _ E v _ G r a n d e V i t e s s...

Page 75: ...ccelerator fuse FU15 01 19 Accelerator fuse G1 05 20 Small chamber pressure gauge G2 05 20 Wide chamber pressure gauge GB1 01 1 12V battery HA1 01 20 Alarm HA2 04 7 Platform alarm HA4 04 2 turret alar...

Page 76: ...button SB2 02 3 Platform punch button SB3 03 14 Turret ignition switch SB4 05 11 Platform ignition switch SB5 05 9 Horn switch SB6 05 13 Dead Man Pedal SB7 03 15 Preheating switch SL1 SL2 04 13 Fly j...

Page 77: ...l solenoid valve YV10 06 10 Lateral high speed movement control solenoid valve YV12 06 11 Brake release control solenoid valve YV15A B 03 7 Compensation control solenoid valve YV18A B 03 4 Suspension...

Page 78: ...Operation and Maintenance 66...

Page 79: ...Operation and Maintenance 67 9 HYDRAULIC DIAGRAMME 9 1 SHEET 1 3...

Page 80: ...Operation and Maintenance 68 9 2 SHEET2 3...

Page 81: ...Operation and Maintenance 69 9 3 SHEET 3 3...

Page 82: ...IC ACTION JACK SAFETY BLOCK 1 22 FLY JIB TELESCOPIC ACTION JACK SAFETY BLOCK 1 23 EQUIPMENT PUMP 1 24 FLY JIB LIFTING JACK SAFETY BLOCK 1 25 PILOT ANTI RETURN VALVE BLOCK 3 26 PILOT ANTI RETURN VALVE...

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