Haulotte Group H21TX Operator'S Manual Download Page 1

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Operator's manual

ELESCOPIC

MACHINES

, 21 - 25

2420331900 E06.14 EN

Operator's manual

TELESCOPIC MACHINES, 21 - 25 M

H21TX(HB62)

H23TPX (HB68J)

H25TPX (HB76J)

2420331900

E06.14

Summary of Contents for H21TX

Page 1: ...Operator s manual T ELESCOPIC MACHINES 21 25 M 2420331900 E06 14 EN Operator s manual TELESCOPIC MACHINES 21 25 M H21TX HB62 H23TPX HB68J H25TPX HB76J 2420331900 E06 14 EN...

Page 2: ...2 2420331900 E06 14 EN Telescopic machines 21 25 m...

Page 3: ...2 5 Risk of burns and explosion 18 3 2 6 Risk of crushing and collision 18 B INTERVENOR S RESPONSIBILITY 1 Owner s or hirer s responsibility 19 2 Employer s responsibility 19 3 Trainer s responsibilit...

Page 4: ...unctionaltests 58 2 2 1 Safety features 58 2 2 2 Ground control box controls emergency station 58 2 2 3 Platform control box controls driving station 59 2 3 Periodicalchecks 59 2 4 Repairsandadjustmen...

Page 5: ...HB62 H23TPX HB68J H25TPX HB76J 77 4 2 Puttingintransportposition 79 4 3 Unloading 80 4 4 Warning 80 4 5 Storage 81 5 Detection of internal fault 81 5 1 Principle 81 5 2 Procedure 81 6 Activ Shield Ba...

Page 6: ...6 Operator s manual...

Page 7: ...cting our After Sales Service ensure that you provide the machine model and serial number When ordering any consumables or spare parts please use this manual and the Haulotte Essential catalogue to re...

Page 8: ...ions and to make improvements or modifications to the machine without modifying this manual Certain options can modify the machine s operating characteristics and its associated safety If your machine...

Page 9: ...RTH WAY SINGAPORE 498812 Parts and service Hotline 65 6546 615 FAX 65 6536 3969 E mail haulotteasia haulotte com www haulotte sg HAULOTTE MIDDLE EAST FZE PO BOX 293881 Duba Airport Free Zone DUBA Unit...

Page 10: ...10 2420331900 E06 14 EN Telescopic machines 21 25 m...

Page 11: ...icient operation of the products covered by the manual This manual must be kept on the machine or in the cab in its storage case The manual must be available to all operators and must be kept in good...

Page 12: ...r Russia and the Ukraine only The labels must be kept in good condition Additional labels can be ordered from HAULOTTE Services Labels Color Meaning Red Potentially fatal danger Orange Risk of serious...

Page 13: ...Reduce intervals between servicing N B Whilst the machine is not in use care must be taken to ensure that if the machine is not locked in a secure location that the unit key switch is removed to prev...

Page 14: ...ea of the platform by using floor extensions or accessories not authorized by HAULOTTE Never leave the hydraulic cylinders fully extended or retracted before switching off the machine or during an ext...

Page 15: ...he gate is closed and locked For machines fitted with Hold on securely to the guardrails during elevation and driving Do not sit stand or climb on the platform guard rails Ensure that guard rails are...

Page 16: ...emises bridge truck etc check that the surface is capable of supporting the combined machine weight and platform capacity Check the maximum value in the technical characteristics Section G 1 Main char...

Page 17: ...a slope always orient the machine in the direction of the slope Do not pull or push objects with the boom Force Meteorological description Observed effects m s km h mph 0 Calm Smoke rises vertically 0...

Page 18: ...wear Personal Protection Equipment safety helmet etc When lifting or lowering the basket and during driving the operator must check that the area above below and to each side of the machine are clear...

Page 19: ...with applicable local regulations The training must be given in an obstacle free area until the trainee is considered competent as defined by the training program undertaken 4 Operator s responsibilit...

Page 20: ...ivery of sold hired or resold equipment Owner or hirer Qualified HAULOTTE Services technician Operator s manual Pre operation inspection Before operation or when the operator changes Operator Operator...

Page 21: ...chine layout 1 Identification The manufacturers identification plate fixed on the chassis bears all pertinent information to identify the machine Please see machine configuration For any request for i...

Page 22: ...00 E06 14 EN Telescopic machines 21 25 m C Machine layout 2 Main components H21TX HB62 H23TPX HB68J H25TPX HB76J Major Component Location Diagram C33 C12 C11 C9 C4 C34 C14 C1 C10 C15 C17 C3 C14 C5 C6...

Page 23: ...achine configuration C5 Platform support incorporating load limiter C6 Platform C7 Platform control box C8 Level compensation cylinder C9 Upper boom C10 Slew ring C11 Turntable assembly C12 Side cover...

Page 24: ...TATION PIN The turntable rotation pin allows turntable locking during machine transportation Turntable rotation locking pin Please see machine configuration Turntable rotation locking pin Please see m...

Page 25: ...Machine layout Turntable rotation locking pin Please see machine configuration Turntable rotation locking pin Please see machine configuration Turntable rotation locking pin Please see machine config...

Page 26: ...points which accept a single harness per anchorage point The anchorage points are identified by the presence of the Anchorage point label The illustrations in this paragraph do not necessarily corresp...

Page 27: ...HB62 Specific labels H21TX HB62 Option 360 kg 793 lb The red labels indicate a potentially fatal danger F GB D 7814 518 Composant sp cifique cette machine NE PAS INTERCHANGER Component specific to thi...

Page 28: ...0331900 E06 14 EN Telescopic machines 21 25 m C Machine layout Specific labels H23TPX HA68J Specific labels H23TPX HA68J Option 250 kg 551 lb Specific labels H25TPX HA76J R1 R9 R1 R9 R1 R9 R22 307P230...

Page 29: ...A B C D E F G H I 29 2420331900 E06 14 EN Telescopic machines 21 25 m C Machine layout 4 1 2 Orange labels Common labels CE Common labels AS The orange labels indicate a risk of serious injury O1 O1...

Page 30: ...machine with extreme caution STOP all operation if a malfunction occurs Test foot switch for proper operation RECOMMENDATIONS FOR USE DAILY INSPECTION INSTRUCTION BEFORE USE Test high engine and high...

Page 31: ...E F G H I 31 2420331900 E06 14 EN Telescopic machines 21 25 m C Machine layout 4 1 3 Yellow labels Common labels The yellow labels indicate a risk of material damage and or minor injury J1 J6 J10 J2...

Page 32: ...labels provide additional technical information 7814 393 7814 394 A2 A3 A11 A12 A1 A5 A6 A16 A4 A8 A7 A15 A9 A10 A30 R14 R15 R20 J10 R16 7814 523 WARNING IF DIRECTION OF TRAVEL IS OBSCURED ROTATE UNIT...

Page 33: ...ls indicate maintenance operations or information CSA standard A29 A22 A25 O3 A27 Minimum safe approach distance M S A D to energized exposed or insulated power lines Voltage Range Phase to phase Mini...

Page 34: ...m C Machine layout 4 2 IDENTIFICATION Locations CE standard AS standard A12 A30 R16 R9 R9 R7 J3 R16 A30 A11 R3 R4 A6 A4 J4 A1 R1 R2 R8 J10 A28 R20 A15 R15 A7 A31 A16 A6 A4 R4 A5 R5 A16 R6 O1 A2 J4 J3...

Page 35: ...3078145230 Orange O1 Operation instructions 1 In french CE standard 3078143420 In english CE standard 3078143450 In english AS standard 3078143450 In german CE standard 3078143440 In spanish CE standa...

Page 36: ...rrow 1 3078143930 Other A12 Rear red drive direction arrow 1 3078143940 Other A15 Harness anchor point location 1 307P216290 Other A16 Yellow and black adhesive tape 1 2421808660 Other A28 Risks of el...

Page 37: ...20 Red R16 Load strength on each slings 1 For AS standard only 3078144490 For AS standard only 3078144490 Red R18 On board generator 1 3078149240 3078149240 Red R20 Wheel load 1 For AS standard only 3...

Page 38: ...mat HAULOTTE logo 1 307P217080 307P217080 Other A6 Large format HAULOTTE logo 2 307P217770 307P217770 Other A7 Read the operation manual 1 3078143680 3078143680 Other A8 Hydraulic oil 1 3078143520 307...

Page 39: ...Telescopic machines 21 25 m C Machine layout Locations ANSI standard CSA standard A30 R9 R9 R7 J3 A30 A11 R3 R4 A6 A4 J4 A5 R5 A27 A1 R1 R2 R8 J10 A15 A29 A7 A31 A16 A6 A4 R4 A16 R6 O1 A25 O3 A2 J4 J...

Page 40: ...r 1 3078147270 Yellow J4 Do not use the machine as a welding earth 1 3078147220 Yellow J6 Verification of tilt operation 1 3078147090 Yellow J10 Socket 1 3078147580 Other A1 Platform control box 1 307...

Page 41: ...3078147270 Yellow J4 Do not use the machine as a welding earth 1 3078147220 3078147220 Yellow J6 Verification of tilt operation 1 3078147090 3078147090 Yellow J10 Socket 1 3078147580 3078147580 Other...

Page 42: ...42 2420331900 E06 14 EN Telescopic machines 21 25 m C Machine layout Locations Russia and the Ukraine version...

Page 43: ...A B C D E F G H I 43 2420331900 E06 14 EN Telescopic machines 21 25 m C Machine layout...

Page 44: ...aine 307P227870 Blue 19 Battery verification 1 For Russia 307P227180 For Ukraine 307P227860 Blue 20 Read the operation manual 2 For Russia 307P227190 For Ukraine 307P227840 Other 21 Tamper proof labe...

Page 45: ...47 Pre heating 2 307P220300 Other 48 Upper and lower oil level 1 3078143590 Red 49 Do not interchange 1 3078145180 Other 50 Noise emission level 1 3078148750 Red 51 Wheel load 4 For H21TX HB62 3078153...

Page 46: ...ayout 5 Control boxes N B The functions are described for the entire range Refer to the machine model to identify the controls and functions indicators 5 1 GROUND CONTROL BOX EMERGENCY CONTROL PANEL G...

Page 47: ...se CCW rotation Move to the right Clockwise rotation 15 Emergency stop button Pulled out activated Ground control box energized Pushed down deactivated De energizes control system 20 Hour meter Total...

Page 48: ...48 2420331900 E06 14 EN Telescopic machines 21 25 m C Machine layout 5 2 PLATFORM CONTROL BOX General view 49 35 37 70 33 38 41 40 46 26 30 31 42 43 71...

Page 49: ...ing lowering selector Move upwards Jib lifting Move downwards Jib lowering 38 Platform rotation selector Move to the right Counter clockwise CCW rotation Move to the left Clockwise rotation 40 Platfor...

Page 50: ...50 2420331900 E06 14 EN Telescopic machines 21 25 m C Machine layout Photo 26 30 31 42 49 71 43 33 70 35 37 38 41 40 46...

Page 51: ...ze the movements 2 Safety devices 2 1 ACTIVATION OF CONTROLS The controls must be validated by a Enable Switch system to activate the different movements The Enable Switch system depends on the machin...

Page 52: ...emperature limits Electric machines from 0 to 40 Fuel powered machines from 20 to 40 Location of operating temperature thermostat 2 4 DETECTION OF INTERNAL FAULT N B The presence of this device depend...

Page 53: ...ble slope the platform control box s fault indicator and the buzzer warn the operator Driving is cut If the machine is unfolded To restore the drive function only movements allowing the machine to be...

Page 54: ...vel or lifting movement activates a buzzer horn For H25TPX HB76J The defect indicator is on continuously if the user asks for a movement which exceeds the radius limit zone The defect indicator goes o...

Page 55: ...tion depends on it 2 1 VISUAL INSPECTIONS 2 1 1 General mechanical functions For all the following checks ensure that the machine is switched off Check the following points The presence of the identif...

Page 56: ...e tyres cuts excessive wear etc Status of the control boxes No damage Back to neutral for all joysticks selectors etc Presence and readablility of the control box labels Movement safety limit switches...

Page 57: ...ntable rotation gear Turntable and Platform Condition of the pulley system No excessive clearance Refer to the Maintenance book No missing or loose bolts Absence of foreign objects on all surfaces Gre...

Page 58: ...oned Section E 3 2 Operation from ground position H21TX HB62 H23TPX HB68J H25TPX HB76J Step Control 1 Engine pre heating selector 246 2 2 Engine start up selector 22 3 Engine acceleration selector 21...

Page 59: ...or other The inspection results must be recorded in the safety register or machine log book controlled and overseen by the company manager This register or machine log book and the list of competent...

Page 60: ...TTE spare parts and tools as required and also provide fully documented reports on all work completed HAULOTTE Services will not take responsibility for any consequential outcomes resulting from infer...

Page 61: ...l beep is emitted 3 Start the machine 22 4 Lift the boom or jib above horizontal 5 Locate the tilt sensor next to the ground control box 6 Manually tilt and maintain the tilt sensor towards the front...

Page 62: ...art up 1 Pull the emergency stop button 15 This will de activate the state of emergency stop button located in platform 2 Turn the key on the control box activation selector switch 72 to the right to...

Page 63: ...ontrol Action Lifting lowering of boom Push the boom raising selector switch 10 upwards to lift the boom Push the boom raising selector switch 10 downwards to lower the boom Boom telescope out in Push...

Page 64: ...ch 10 downwards to lower the boom Boom telescope out in Push the boom telescoping selector switch 9 to the left to extend the telescope Push the boom telescoping selector switch 9 to the right to retr...

Page 65: ...selector switch 24 to the left to switch off the beacon light 3 3 OPERATIONS FROM THE PLATFORM 3 3 1 Machine start up 1 Pull the emergency stop button 46 2 Press on the starter selector 42 The engine...

Page 66: ...ector switch 33 to the left to steer to the left Lifting lowering of boom Push the boom raising joystick 49 upwards to lift the boom Push the boom raising joystick 49 downwards to lower the boom Turnt...

Page 67: ...ncrete Position the driving speed selector 71 on for medium speed driving crossing uneven ground slope Set the driving speed selector 71 to for low speed driving short distance final approach unloadin...

Page 68: ...ft the boom Push the boom raising joystick 49 downwards to lower the boom Jib lifting lowering Push the jib selector switch 37 upwards to lift the jib Push the jib selector switch 37 downwards to lowe...

Page 69: ...blocking touch pads 35 Drive speed minimum Set the drive speed selector switch 71 to for high speed driving long distance driving tarmac concrete Position the driving speed selector 71 on for medium s...

Page 70: ...70 2420331900 E06 14 EN Telescopic machines 21 25 m E Driving...

Page 71: ...ox activation selector switch 16 to the right to energize the ground control box The platform control box controls are de energized 2 Lower the platform from the ground control box N B Activating the...

Page 72: ...ossible 2 2 PROCEDURE Depending on the control box used push and hold the back up hydraulic power system selector switch 19 downwards or 41 upwards and lower the platform The operator must secure hims...

Page 73: ...al spline pin 2 using a 6 x 50 screw 3 Refit and tighten plug 1 N B Top up the oil in the gears see maintenance guide Perform these operations on flat horizontal ground Failing that block the wheels t...

Page 74: ...nction is active Raise the platform sufficiently to avoid contact with the ground To avoid any risk of tipping over the boom must be maintained in the longitudinal axis of the chassis To avoid any ris...

Page 75: ...safely perform the operation Engine exhaust contain some chemicals that are harmful Always run an engine in a well ventilated aera If machine is operated inside a closed building ensure that exhaust i...

Page 76: ...the engine Remove the ignition key Ensure that the main power is disconnected Place a DO NOT USE label tag near the start stop switches to inform personnel that machine is not operational during the l...

Page 77: ...es with protective sheathing positioned appropriately Adjust properly to prevent any damage to the machine 3 Fasten the slings with shackles Make sure that the steering rods and associated hoses are n...

Page 78: ...nical characteristics Marking Description A 2 spreader beams 4 m 13 ft 1 in 15 T in the chassis axis B 4 slings 4 m 13 ft 1 in 4 T for securing the machine C 4 slings 4 m 13 ft 1 in 8 T and 8 shackles...

Page 79: ...stowed 1 Check the platform is completely empty 2 Lower the machine 3 Secure the machine to the anchorage points provided for this purpose 4 Block the turntable with the rotation stop pin located und...

Page 80: ...n H23TPX HB68J H25TPX HB76J B Lateral distance between the wheels 1 1 Check the technical data in the technical characteristics 2 49 m 8 ft2 in 2 49 m 8 ft2 in C Front wheel ground pressure 1 13 daN c...

Page 81: ...DOWNGRADED MODE certain movements can be limited or forbidden by the system to maintain the operator s safety 5 2 PROCEDURE Perform the required maintenance see the machine maintenance book The machin...

Page 82: ...structions or other possible hazards When driving position the platform so as to provide the best visibility possible and avoid any blind spots Always ensure that the chassis is never driven any close...

Page 83: ...escopic machines 21 25 m F Special procedure 6 3 DESCRIPTION Marking Meaning 1 Activation bar 2 Electrical box 3 RESET push button 4 Green indicator the system is switched on 5 Blue flashing indicator...

Page 84: ...he electrical box is switched on Performs the secondary guarding system tests for each movement specified in the table hereinbelow Push the switch bar while operating the specified movement Check what...

Page 85: ...perate safeguard movement from platform control panel Joystick and or switch must be reset to neutral position function inactive Enable switch must be activated Operate safeguard movement using joysti...

Page 86: ...86 2420331900 E06 14 EN Telescopic machines 21 25 m F Special procedure...

Page 87: ...place for its product range Given this policy The Company reserves the right to modify their product technical characteristics without notice The hand and feet vibration and noise level values indica...

Page 88: ...CSA 0 Slope warning ANSI CSA 5 Maximum wind speed allowed 45 km h 28 mph 45 km h 28 mph Total weight 11750 kg 25909 lb 11750 kg 25909 lb Maximum platform load 230 kg 507 lb 230 kg 507 lb Maximum numb...

Page 89: ...elbase 2 49 m 8 ft2 in Dumping 5 Maximum wind speed allowed 60 km h 37 mph Total weight 12640 kg 27866 lb Maximum platform load 360 kg 793 lb Maximum number of people on the platform 3 Engine type Die...

Page 90: ...in 3 42 m 11 ft3 in Distance between centres of the wheels 2 49 m 8 ft2 in 2 49 m 8 ft2 in Dumping CE AS 5 Rated slope ANSI CSA 0 Slope warning ANSI CSA 5 Maximum wind speed allowed 45 km h 28 mph 45...

Page 91: ...5 m 20 ft2 in Inner turning radius with axles retracted 3 42 m 11 ft3 in Distance between centres of the wheels 2 49 m 8 ft2 in Dumping 5 Maximum wind speed allowed 60 km h 37 mph Total weight 13640 k...

Page 92: ...es retracted 6 15 m 20 ft2 in 6 15 m 20 ft2 in Inner turning radius with axles retracted 3 42 m 11 3 m 0 ft0 in 3 42 m 11 3 m 0 ft0 in Distance between centres of the wheels 2 49 m 8 ft2 in 2 49 m 8 f...

Page 93: ...ressure on soft ground 8 daN cm 1 65 lbf sq ft 8 daN cm 1 65 lbf sq ft Low drive speed 1 1 km h 0 68 mph 1 1 km h 0 68 mph High drive speed 5 km h 3 1 mph 5 km h 3 1 mph Manual lateral force at platfo...

Page 94: ...34 ft 9 in B 2 48 8 ft 2 in 2 48 8 ft 2 in C 2 86 9 ft 4 in 3 00 9 ft 10 in D 2 48 8 ft 2 in 2 48 8 ft 2 in E 0 35 1 ft 1 in 0 35 1 ft 1 in F x G 1 80 x 0 80 5 ft 10 in x 2 ft 7 in 1 80 x 0 80 5 ft 1...

Page 95: ...in 42ft 7in 42ft 7in 45ft 11in 45ft 11in 49ft 2in 49ft 2in 52ft 5in 52ft 5in 55ft 9in 55ft 9in 59ft 59ft 62ft 4in 62ft 4in 65ft 7in 65ft 7in 68ft 10in 68ft 10in 72ft 2in 72ft 2in 6ft 6in 6ft 6in 6ft 6...

Page 96: ...6in 32ft 9in 36ft 1in 39ft 4in 42ft 7in 45ft 11in 49ft 2in 52ft 5in 55ft 9in 59ft 62ft 4in 65ft 7in 68ft 10in 72ft 2in 75ft 5in 78ft 8in 82ft 85ft 3in 13ft 10in 6ft 6in 6ft 6in 13ft 10in 19ft 8in 26f...

Page 97: ...ft 11in 26ft 2in 29ft 6in 32ft 9in 36ft 1in 39ft 4in 42ft 7in 45ft 11in 49ft 2in 52ft 5in 55ft 9in 59ft 62ft 4in 65ft 7in 68ft 10in 72ft 2in 75ft 5in 78ft 8in 82ft 85ft 3in 6ft 6in 6ft 6in 13ft 10in 1...

Page 98: ...movements without jerking while carrying the nominal load All security systems are operating correctly Maximum authorized operating speeds are not exceeded The following tests must be performed by a q...

Page 99: ...The moment when the machine tips is calculated by combining loads in the machine s most unfavourable position load W applied over distance L Stability table for H21TX HB62 Stability for H21TX HB62 T...

Page 100: ...teristics Stability table for H23TPX HB68J Stability for H23TPX HB68J T W L Moment of tipping over Pound lb Kilogramme kg Feet inch ft in M tre m D ca Newton M tre DaN m Horizontal 1 5 5 676 8 303 58...

Page 101: ...H25TPX HB76J Stability for H25TPX HB76J The machine must return to a stable state without tipping over T W L Moment of tipping over Pound lb Kilogramme kg Feet inch ft in M tre m D ca Newton M tre DaN...

Page 102: ...y is identical to the model that was tested in an EC type examination by the appointed body Organisme certifi Authorised certification body ______ n ___ ______ ______ Se conforme galement aux disposit...

Page 103: ...TE guarantee each maintenance or repair operation must be entered in the INTERVENTION REGISTER which can be found at the end of the maintenance book delivered with your machine Intervention register A...

Page 104: ...104 2420331900 E06 14 EN Telescopic machines 21 25 m H Intervention register...

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