background image

 

4.  INSTALLATION OF CONTROLS 

 

APPLY RATE DECAL 

Apply the rate decal that came in the bag with this book and place it just to the right of the speed dial. 

 

LOCATION OF CONTROL BOX 

Locate the control where it can be easily reached from the tractor’s seat.  Adjustments for baling 
speed and windrow conditions can be made as the baler is operated. 

 

WIRING 

Route the wire to the starter solenoid on all 12v tractors.  Connect the green lead marked 

+

 to the hot 

terminal on the starter.  Connect the black lead to a good ground.  

DO NOT REVERSE THE LEADS.  

Be sure to use a voltmeter to verify that you do have 12 volts running to the box. 
 

NOTE:  

For tractors with 24v 

starters, connect the power leads to the tractor’s right hand battery.  Do 

not connect the leads to the starter.  Connect the lead  to the positive battery terminal and 
the lead marked- to the negative on the battery.  Wiring connections to the battery normally results in 
corrosion; terminal coating is recommended. 
 

 CAUTION:

  Do not run a pump or use an electronic control box directly off a battery charger.  For 

stationary use, the applicator can be connected to a new battery and the battery connected to a 
charger. 

 

OPERATING INSTRUCTIONS 

 

The 442U applicator is very simple to operate.  After installing the applicator, fill the tank with 5 
gallons of water.  With control box connected to the applicator and the power cord hooked to the 12-
volt battery we can start the test.  First flip on the toggle switch.  You might hear the buzzing of the 
motor.  Turn the dial on the control box until the gauge starts to climb.  By turning the dial clockwise 
the pressure will go up.  By turning the dial counter clockwise the pressure will decrease.  With the 
applicator spraying at about 30 PSI, look for leaks at all the hose connections and fittings.  Using 
water in this step instead of chemical will save you from wasting chemical and making a mess if leaks 
are found.  When you are comfortable with the operation of the controls you can set the applicator to 
apply the amount of chemical you would like it to put on. 
 

Message Light 

 

 
The LED under the speed dial will be steady on when the applicator is running under normal 
situations.  If the light blinks on and off use the below information for the message. 

 
Slow steady on and off blink:

  The system is attached to hay indicators (474A) or a foot switch.  

This message means that the pump is paused.  The light will come on constant once the baler is back 
in the windrow. 

 

Two quick blinks:

  The pump motor or pump harness is shorted. 

 

Three quick blinks:

  Pump motor is over the current limit (10 amps). 

 

Four quick blinks:

  Power is under current from a bad connection. 

 

The control box must have the on/off switch toggled to clear the message after the fault has been 
fixed to clear. 

Summary of Contents for 442U

Page 1: ...010 0442U Revised 6 22 OWNER S MANUAL Model 442U 25 Gallon Preservative Applicators Forage Harvester...

Page 2: ...APPLYING RATE DECAL 8 LOCATION OF CONTROL BOX 8 WIRING 8 OPERATING INSTRUCTIONS 8 MESSAGE LIGHT 8 OPERATION 8 11 CALIBRATION 9 11 DETERMINING TONS PER HOUR 9 DETERMINING RATE OF CHEMICAL 10 SELECTING...

Page 3: ...odel 442U applicator If something goes wrong bring this manual into the dealer so they can order the correct parts for you Ordering the correct part number is very important It will save you time mone...

Page 4: ...r side if necessary Take care to check behind the area before drilling The bracket will be secured on each side with three 1 2 x 1 1 4 hex bolts six flat washers three lock washers and three hex nuts...

Page 5: ...ll connect to the tank at point B Thread 3 4 elbow fitting 003 EL3434 into end of tank Run 3 4 hose from the elbow down the frame to the bottom of the baler Drill 1 4 holes to accept the valve holder...

Page 6: ...fitting CENTER Use 2 way fitting RIGHT SIDE Use 2 way fitting 48 12 from left Center 12 from right 60 14 from left Center 14 from right 72 15 from left Center 15 from right Aim the nozzle pipes up so...

Page 7: ...gauge The gauge is assembled with two straight fittings an elbow is supplied in the parts bag to be used if necessary From the gauge the hose will need to be run to the first nozzle tube with the che...

Page 8: ...e tank with 5 gallons of water With control box connected to the applicator and the power cord hooked to the 12 volt battery we can start the test First flip on the toggle switch You might hear the bu...

Page 9: ...eference 2 minutes with 1000lb and you will come up with 15 ton per hour Average time to make a bale min Round Baler Tons per Hour Weight per Baler 600 800 1000 1200 1400 1600 1800 2000 2200 0 5 36 0...

Page 10: ...g at you can select your tips and determine your gauge settings 1 Multiply the tons per hour by the amount of chemical required for the moisture you are applying at This sum will give you the applicat...

Page 11: ...96 336 N A 50 97 116 203 348 N A 55 102 122 214 366 N A 60 107 128 224 384 N A GENERAL CALIBRATION CHART IN GALLONS PER HOUR Use the following chart for all applications that require volume measuremen...

Page 12: ...g kit 007 4581 6 If you are using bacterial inoculants flush out system daily after each use 7 Clean tank cap breather every 20 hrs or more frequently if required 8 WARNING Do not climb on baler for m...

Page 13: ...ter bowl assembly 2 Electronic box out of adjustment 2 Refer to box adjustment page 3 Pump worn or dirty 3 Rebuild pump 4 Low supply voltage Pump requires 12v minimum 4 Check voltage at connection wit...

Page 14: ...Ref Description Part Qty Ref Description Part Qty 1 Pump 007 4120S 1 8 Ball valve 002 2212 1 2 Elbow fitting 003 EL3812 1 9 Elbow fitting 003 EL1212 1 3 Street elbow 003 SE38 1 10 Gauge 002 2208Z 1 4...

Page 15: ...1 Tip Kit Complete 030 9002 1 2 Straight fitting 003 A1412 5 Tip Kit Includes 3 Tee 003 TT14 3 Plastic Box 008 9000 1 4 Check valve 004 1207V 1 Red Cap 004 1207B 3 5 Female coupler 004 1207G 3 Outsid...

Page 16: ...16 NOTES...

Page 17: ...ansportation charges prepaid This warranty shall not be interpreted to render Harvest Tec LLC liable for injury or damages of any kind direct consequential or contingent to persons or property Further...

Page 18: ...18 HARVEST TEC LLC P O BOX 63 2821 HARVEY STREET HUDSON WI 54016 PHONE 715 386 9100 1 800 635 7468 FAX 715 381 1792 Email info harvesttec com...

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