background image

then enable the module with a transmitter ON command. If the
fault remains, the problem is likely to be with the module control
board.

If the fault clears when RF drive is removed, check to see that
the module is not being overdriven. If not, then the overdrive
threshold on the control board may be misadjusted. See proce-
dure located on page A-18 in this section to check the Overdrive
Threshold.

ISO Voltage Fault (3 blinks) — The RF input to the quarter
module passes through a two-way divider on the quarter module,
and is then fed to two parallel amplifiers on the quarter module.
The outputs of these two amplifiers are recombined in a two way
combiner on the same board. The combiner contains a 10 Watt
reject load resistor, called an ISO resistor because it is used to
provide isolation between the combiner input ports.

If outputs of the two parallel amplifiers are equal in amplitude
and phase, the voltage across the ISO resistor will be very small.
Should some component fail on one of the amplifiers, its output
would decrease to a level much lower than the other parallel
amplifier, which would cause the voltage across the ISO resistor
to increase significantly. If the ISO voltage of any quarter module
exceeds about 1.9 Volts, the control board shuts the power
amplifier module down and indicates an ISO fault.

An ISO fault will almost always be caused by a component
failure in a quarter module (RF FET, chip cap, ISO resistor, or
open solder connection). The common cause is a damaged RF
FET.

Damaged FETs are sometimes caused by problems in the module
output combiner, examine this area first before trying to re-en-
able the module to avoid further damage. With DC power and
RF drive removed, visually inspect the connections between the
quarter module outputs and combiner inputs, between the com-
biner sections, between the combiner output and the directional
coupler, and between the coupler and the output connector. An
inspection mirror aids the examination greatly. Next, use an
ohmmeter to confirm an open between the output connector
center pin and chassis, and continuity between the center pin and
each quarter module output. Also examine each quarter module,
especially the area near its output.

If no problems are found with the output circuitry, try to confirm
the ISO fault with the module on the test fixture. Put the safety
cover down (applying RF drive), switch on the DC power and
attempt to enable the module. If the ISO fault does not occur
again, there may be a problem in the system rather than with the
module (for example, an open cabinet combiner dump load or a
damaged module RF power input connector).

If the ISO fault is confirmed, check the bias current of each
quarter module, one at a time with no drive applied (lift the safety
cover to remove RF drive). A quarter module with blown FET(s)
will have lower bias current than the others. Check the section
on bias current setting to confirm the correct bias current for each
quarter module. If a quarter module with low bias current is
found, first record its total bias current, then observe the current
while turning off bias to each FET one at a time with the bias

adjustment pots. Record the current after turning each pot off and
look for one or more FETs whose bias current is zero or lower
than the others.

If no quarter modules or FETs indicate low bias current, there
are two possibilities: either a shorted, open or damaged compo-
nent on a quarter module, or a problem with the PCM (logic)
board. Try to rule out a problem with the PCM board first. If a
storage oscilloscope or peak-holding DMM (e.g. Fluke 87) is
available, try to confirm an ISO voltage greater than about 1.9
Volts. Remove DC power, clip a probe onto the ISO voltage line
close the safety cover, connect the probe to the scope or DMM,
apply DC and enable the module. If the ISO voltage does not
appear, look for problems on the module PCM board (check for
0.9-1.0 Volts on U6 pin 10). If no storage scope or peak-holding
DMM is available, proceed to looking for problems on the
quarter modules after checking for 0.9-1.0 Volts on U6 pin 10 of
the PCM board.

To find a problem on a quarter module, first try to locate one
quarter module that is the source of the ISO fault. With DC power
off and RF drive removed, connect a scope or meter to the ISO
voltage line, and disconnect the 50 Volt wires from all but quarter
module #1 (nearest the back of the module). Cover the exposed
ends of the loose 50 Volt lines with electrical tape to prevent them
from shorting within the module. Close the safety cover (apply-
ing RF drive), turn on the DC power and try to enable the module,
observing whether or not an ISO fault occurs. Shut off the DC,
remove the 50 Volt connection from quarter module #1, recon-
nect the 50 Volt line for quarter module #2, and again try to enable
the module. Repeat with each of the remaining quarter modules.
The module should ISO fault during one of these trials (the
quarter module with the problem is the one with its 50 Volts
connected when the fault occurs), and the ISO voltage should
read a low value (several tenths of a Volt or less) during the other
trials.

Once a quarter module with a problem is located, perform a
careful visual inspection, looking for burned or broken compo-
nents, bad solder joints, solder splashes, loose hardware, open
circuit board traces, etc. Check the output ISO resistor (low band
R15; high band R11) by lifting one lead and measuring with an
ohmmeter (should measure 190 to 2102 for low band, or 95 to
1052 for high band).

See the procedure located on page A-18 in this section to check
for the correct ISO Fault Threshold.

Power Supply Voltage Fault (4 blinks) — The RF FET transis-
tors operate on a nominal 50 Volt DC supply. If the power supply
voltage is too high or too low, the devices could be damaged. The
control board monitors the voltage, and reports a power supply
voltage fault if it is not between approximately 44 and 54 Volts.

If several modules exhibit the same fault, check the voltage of
the power supply and look for faulty connections. Remember that
heavy current draw could cause the supply voltage to drop
significantly lower than that measured with only a voltmeter
loading the line. If only one module exhibits the fault, check the
DC supply voltage and connections, plus the module power

Appendix A - RF Amplifier Modules

888-2457-001

A-9

WARNING: Disconnect primary power prior to servcing.

Summary of Contents for Platinum HT EL 2000LS

Page 1: ...3 Copyright 1999 2002 2003 Harris Corporation All rights reserved I Installation II Operation III Theory of Operation IV Maintenance Alignments V Troubleshooting VI Parts List Transmitter PA Amplifier...

Page 2: ...K LISTs Use the PACKING CHECK LIST to help locate and identify any components or assemblies which are removed for shipping and must be reinstalled Also remove any shipping supports straps and packing...

Page 3: ...L REVISION HISTORY 888 2457 001 Rev Date ECN Pages Changed 001 B 7 25 02 48420 Replaced Title Page iv and 4 6 Added MRH 1 MRH 2 888 2457 001 MRH 1 MRH 1 WARNING Disconnect primary power prior to servi...

Page 4: ...This page left blank intentionally...

Page 5: ...nd in the schematics C001 in a bill of material is equivalent to C1 on the schematic or 2 gives added information or further explanation i e Used for 208V operation only or Used for HT 10LS only etc I...

Page 6: ......

Page 7: ...ed The following National Fire Protection Association NFPA standards are recommended as reference Automatic Fire Detectors No 72E Installation Maintenance and Use of Portable Fire Extinguishers No 10...

Page 8: ...ii...

Page 9: ...le e If arms or legs are affected keep them elevated NOTE If medical help will not be available within an hour and the victim is conscious and not vomiting give him a weak solution of salt and soda 1...

Page 10: ...Section III Operation Introduction 3 1 Controls And Indicators 3 1 Local Turn on and Turn off 3 1 Video Controlled Operation 3 1 Remote Control Extended Operation 3 1 Section IV Theory of Operation In...

Page 11: ...al Module Repair A 1 RF Amplifier Modules Theory of Operation A 1 Driver Module Low Band A 2 Driver Module High Band A 2 PA Module A 4 RF Quarter Modules A 4 Low Band Quarter Module A 4 High Band Quar...

Page 12: ...This page left blank intentionally...

Page 13: ...d visual modules are interchangeable and have overdrive over undervoltage power unbalance VSWR and overtemperature protection The modules may be repaired in the field at the quarter module or componen...

Page 14: ...Figure 1 1 HT EL2000 LS HS Block Diagram Platinum Series 1 2 888 2457 001 WARNING Disconnect primary power prior to servicing...

Page 15: ...Table 1 1 Specifications Section I Introduction Specifications 888 2457 001 1 3 WARNING Disconnect primary power prior to servicing...

Page 16: ...signal as in Differential Gain Incidental Carrier Phase Modulation 1 5 or better Carrier phase variation from reference white to sync tip relative to blanking Luminance Non linearity 1 0 dB or better...

Page 17: ...60 dB RMS or better Relative to 25 kHz deviation AM Signal to Noise 55 dB RMS or better Relative to 100 amplitude modulation AM Synchronous Noise 40 dB RMS or better Relative to 100 amplitude modulat...

Page 18: ...e 50 60 Hz Regulation 10 Air System Requirements Inlet Air Openings Rear door and front power module with filters Exhaust Air Openings Amplifier cabinet top 30 x 8 and amplifier cabinet right rear sid...

Page 19: ...ossible damage to com ponents and connectors Notch diplexers are generally supplied in a frame which rests on or is bolted to the floor Directional couplers for metering are in the transmitter cabinet...

Page 20: ...sed during unpacking The carrier may also wish to examine the packing material If the contents are incomplete or if the unit is damaged electri cally or mechanically notify the Harris Customer Service...

Page 21: ...side front and rear When the cabinet is in its final position you may need to level the cabinet The HT EL cabinet has leveling jacks in the corners to aid in leveling the cabinet on un even floors Th...

Page 22: ...ural Aural Input Dual Sound Audio 2 MONO AUR 2 XLR J8 J18 NICAM Reference BNC J9 J19 NICAM IF In BNC J10 J20 Option Access BNC J21 Remote Command Input 37 Pin D J22 Remote Status Output 37 Pin D J23 R...

Page 23: ...ITTER FOR AC POWER SHORTS LOOSE HARDWARE WIRING ERRORS UNCONNECTED WIRES MISSING PARTS AND DEBRIS 2 6 2 Initial Turn on Sequence The following procedures are the sequential steps to safely turn on the...

Page 24: ...of modulation Differential gain Incidental phase ICPM Differential phase Amplitude response and group delay compensation Exciter Group Delay Compensator and Notch Diplexer Equalizer adjustments Power...

Page 25: ...tatus of the external interlock If the interlock is open a low will be asserted RF MUTE Exciter mute Indicates that some function has muted the exciter Asserted low for mute EXCITER FAULT Indicates ex...

Page 26: ...Figure 2 3 Platinum Series 2 8 888 2457 001 WARNING Disconnect primary power prior to servicing...

Page 27: ...Figure 2 4 Section II Installation 888 2457 001 2 9 WARNING Disconnect primary power prior to servicing...

Page 28: ...Figure 2 5 Platinum Series 2 10 888 2457 001 WARNING Disconnect primary power prior to servicing...

Page 29: ...Figure 2 6 Section II Installation 888 2457 001 2 11 WARNING Disconnect primary power prior to servicing...

Page 30: ...Figure 2 7 Platinum Series 2 12 888 2457 001 WARNING Disconnect primary power prior to servicing...

Page 31: ...Figure 2 8 Section II Installation 888 2457 001 2 13 WARNING Disconnect primary power prior to servicing...

Page 32: ...Figure 2 9 Platinum Series 2 14 888 2457 001 WARNING Disconnect primary power prior to servicing...

Page 33: ...Figure 2 10 Section II Installation 888 2457 001 2 15 WARNING Disconnect primary power prior to servicing...

Page 34: ...Figure 2 11 Platinum Series 2 16 888 2457 001 WARNING Disconnect primary power prior to servicing...

Page 35: ...VIS FWD on the multimeter and press visual raise up arrow or visual lower down arrow button to set the visual power output level Next select aural output power AUR FWD on the multimeter and press aura...

Page 36: ...Figure 3 1 Transmitter Controls and Indicators Platinum Series 3 2 888 2457 001 WARNING Disconnect primary power prior to servicing...

Page 37: ...ON indicates AC power to Exciter 18 EXTERNAL INTERLOCK When ON indicates external interlock OPEN 19 50V SUPPLY FAULT When ON indicates power supply fault condition 20 MODULE FAULT When ON indicates on...

Page 38: ...This page left blank intentionally...

Page 39: ...e analog metering section The meter is a digital 4 1 2 digit A D convertor with multiplexed binary coded decimal BCD outputs This is followed by a BCD to seven segment display decoder and LED displays...

Page 40: ...sing an UP or DOWN button U18 or U19 pin 23 PWR_CLK will issue one pulse then wait for 2 seconds and start issuing a 300Hz clock rate if the button is still pressed IC U18 also generates a 9 5Hz clock...

Page 41: ...when the meter UP or DOWN button ispressed otherwisethe counter rests at 0 count The RAISE LOWER COMMANDS are debounced by the 105ms clock and passed on to the POWER UP DOWN output pins VISUAL STAY o...

Page 42: ...ON 1 IN 840MS CLOCK TO ALL REGISTERS 2 IN METER UP COMMAND 3 IN METER DOWN COMMAND 4 IN RESET 5 IN VISUAL IF OSCILLATOR UNLOCK 6 IN MASTER OSCILLATOR UNLOCK 7 IN AURAL IF OSCILLATOR UNLOCK 8 13 IN NOT...

Page 43: ...uce outputs as detailed below See Table 4 5 for U19 Input Output Functions 4 4 4 3 50V OK This circuit monitors the 50 volt supply and the comparator output will go low when the supply reaches 48 volt...

Page 44: ...each 50 volt power supply and provides a summary fault signal to the interface logic assembly 1A7 Additionally the 5V P S fault signal is conditioned to interfaceto the 12V logic input of the interfa...

Page 45: ...A7A3 PC boards for all three voltages and should be set to deliver 5V 0 1V and 12V 0 3V on the Interface Logic board at 1A7 U19 INPUTS 1 CLOCK LOGIC CLOCK 2 VIS_HI_VSWR 3 AUR_HI_VSWR 4 VIS_FB_ACT 5 AU...

Page 46: ...This page left blank intentionally...

Page 47: ...ge is exposed The information and procedures in this section is to be used by trained and experienced personnel Good judgement alertness and common sense are the best accident preventives 5 3 Preventi...

Page 48: ...ing Discolored cracked or chipped com ponents indicate a possible overload b When replacing a resistor ensure the replacement value corresponds to the component designated by the schematic diagram c C...

Page 49: ...urrent shunt and meter if recalibaration is needed a Select PS CURRENT on the Exciter Meter b On the Exciter Meter set R2 PA I CAL to match the measured current on the Bar Graph The Bar Graph reads 12...

Page 50: ...Aural Exciter output to zero c Place JP1 and JP2 in 2 3 position to disable foldback 5 7 4 2 Visual High VSWR Adjustment a Move the coax cable 1A7P7 from 1A7J7 to 1A7J8 b Select the VIS REF meter pos...

Page 51: ...reset R176 fully CW b Turn OFF the AC circuit breaker for one of the power supplies c Adjust R176 for a AURAL power output of 15 watts peak of sync d Turn ON the AC circuit breaker and the aural power...

Page 52: ...n swab moistened with a suitable solvent Rubbing alcohol is highly diluted with water and is not effective Solvents are available at electronic supply houses which are useful The circuit board should...

Page 53: ...quence of events meter readings revision level of circuit boards 6 3 Returns To return material to Harris under warranty a return authoriza tion number must be obtained from the Harris Customer Servic...

Page 54: ...This page left blank intentionally...

Page 55: ...001 F 7 5 Table 7 9 EXCITER SWITCHER HTEL2000 992 9272 001 J 7 5 Table 7 10 KIT FORMAT PARTS HTEL2000HS 992 9511 592 B 7 6 Table 7 11 CABINET HTEL 2000 992 8610 004 AR 7 7 Table 7 12 PWA MOV AC 198 2...

Page 56: ...005 KIT INSTALL HTEL2000 120V 0 EA W 120V SOLDERING IRON 992 8788 001 KIT SPARE PWB 0001 EA SPARE BOARDS KIT OPTION QTY 1 REQ D IF ORDERED 992 8895 000 VIS COMB 3 WAY SELECT 0 EA 1A18A3 QTY 1 REQUIRE...

Page 57: ...LDERING IRON 992 8755 005 KIT INSTALL HTEL2000 120V 0 EA W 120V SOLDERING IRON 992 8788 001 KIT SPARE PWB 0 EA SPARE BOARDS KIT OPTION QTY 1 REQ D IF ORDERED 992 8895 000 VIS COMB 3 WAY SELECT 0 EA OX...

Page 58: ...KIT EXT LO SINGLE EXCITER 992 9511 251 B Harris PN Description QTY UM Reference Designators 200000000000000351COVER POWER SUPPLY 1 EA 620 0124 000 ADAPTER BNC UG306U 1 EA 1A19 OUTPUT 620 0455 000 ADP...

Page 59: ...EXT DRAWER 1 PR 358 3372 000 CABLE CARRIER 1 EA 448 0973 000 LATCH SWELL 083 SERIES 2 EA 610 0762 000 PLUG 37 PIN 1 EA 610 0836 000 HOUSING PLUG 6 POS 1 EA 620 0547 000 ADAPTER BNC TO N UG201A U 2 EA...

Page 60: ...K 10K OHM 2 2 EA R021 R045 540 1417 000 RES NETWORK 1500 OHM 2 3 EA R011 R022 R032 540 1494 000 RES NETWORK 1 8K 8 DIP 1 EA R046 548 2400 169 RES 51 1 OHM 1 2W 1 1 EA R029 548 2400 401 RES 10K OHM 1 2...

Page 61: ...2 POLE 2 AMP 277VAC 1 EA 1A1CB4 606 0908 000 CB 2 POLE 5 AMP 277VAC 1 EA 1A1CB3 614 0046 000 TERM BD 2 TERM 1 EA 1A18TB1 614 0050 000 TERM BD 6 TERM 1 EA 1A18TB3 614 0872 000 BARRIER BLOCK 3 POLE 1X4...

Page 62: ...7 13 POWER MODULE HTEL 2000 992 8612 010 E Harris PN Description QTY UM Reference Designators 041 6030 014 CHANNEL 1 16 MTL 3 150 FT 358 0002 000 BRACKET RESISTOR MTG 2 EA 1A11R1 358 2598 000 CABLE T...

Page 63: ...OW STRT POL 1 EA J001 612 1184 000 SHUNT JUMPER 0 1 CENTERS 1 EA JPR001 843 5275 441 SCH SUPPLY FAULT DISPLAY 0 843 5275 443 PWB SUPPLY FAULT DISPLAY 1 Table 7 15 INTERFACE MODULE 992 8613 003 E Harri...

Page 64: ...U034 404 0797 000 SOCKET DIP 24 PIN DL 3 EA XU008 XU015 XU019 404 0825 000 SOCKET DIP16 LO PROFILE 3 EA XK001 XK002 XK003 478 0392 000 XFMR RF MODEL T4 1 4 EA T001 T002 T003 T004 494 0398 000 CHOKE RF...

Page 65: ...R158 R170 548 2400 404 RES 10 7K OHM 1 2W 1 2 EA R123 R133 548 2400 405 RES 11K OHM 1 2W 1 2 EA R098 R111 548 2400 418 RES 15K OHM 1 2W 1 1 EA R081 548 2400 426 RES 18 2K OHM 1 2W 1 1 EA R167 548 2400...

Page 66: ...CR001 CR002 CR003 CR004 494 0389 000 CHOKE RF 2 70UH 2 EA L001 L002 516 0530 000 CAP 01UF 10 100V X7R 6 EA C002 C003 C004 C006 C007 C008 526 0342 000 CAP 2 7UF 35V 10 2 EA C001 C005 548 2400 169 RES...

Page 67: ...atinum Series transmitter Driver Modules are multiple stage high gain RF amplifiers used primarily to amplify an exciter output and drive sub sequent amplifier stages 525 Watt PA Modules are built in...

Page 68: ...ample to the module s protec tion control and monitor PCM system On the input and output Driver RF Intraconnection assemblies are provided optional capacitors for response correction On the input asse...

Page 69: ...upler to the module output The directional coupler provides a reflected power sample to the module s protection control and monitor PCM system On the input and output Driver RF Intraconnection assembl...

Page 70: ...on with application of 50 Volts to the quarter modules The quarter module supplies voltages representing temperature and ISO voltage to the module PCM system For any given channel class A and class AB...

Page 71: ...nished by a step down regulator in the Protection Monitoring and Control Subsystem This regulated voltage switches with the switched 50 Volts Thermistor R1 is mounted to the heat sink between RF FETS...

Page 72: ...his switched 50 Volts is reduced to 15 Volts by regulator U10 The 15 is supplied to each module to be used for temperature sensing and FET biasing The logic will not allow the module to enable if a fa...

Page 73: ...nable switch S1 allows local control of the module on the extender while the transmitter is on CAUTION AN EXTERNAL RF LOAD MUST BE CONNECTED TO THE MOD ULE AT ALL TIMES DURING TEST BE SURE TO DISABLE...

Page 74: ...ult 1 blink The cause for this fault is often external to the module First check the system VSWR on the display panel and check for a VSWR foldback or VSWR overload condition on the transmitter Check...

Page 75: ...off bias to each FET one at a time with the bias adjustment pots Record the current after turning each pot off and look for one or more FETs whose bias current is zero or lower than the others If no...

Page 76: ...d by measuring the resistance from the red 50 Volt wire of any quarter module to the 50 Volt pins of the input connector with an ohmmeter If open pass FETs are suspected check the voltage at collector...

Page 77: ...r a load resistor should still be placed at the module output to prevent oscillation Starting with the first quarter module nearest the logic board and working toward the front handle measure the tota...

Page 78: ...s and best mechanical strength For all other joints use SN 63 PB 37 for its low melting point b Always use electrical solder with a rosin flux Never use plumbing solder or acid fluxes which can cause...

Page 79: ...TO ALL FOUR FET POSITIONS ON THE QUARTER MODULE BEFORE INSTALLING THE NEW FETS IMPORTANT WHEN CLEANING THE OLD THERMAL COMPOUND FROM UN DERNEATH THE FET AFTER REMOVAL USE A SWAB WITH JUST ENOUGH SOLV...

Page 80: ...y concave the heat sink compound should be thickest in the center There should be excess heat sink compound on the blade Carefully wipe the excess compound off on a clean cloth do NOT try to re use th...

Page 81: ...can be applied Enable module with MODULE ENABLE switch on test fixture Red LED will extinguish On PA modules one half of green LED will illuminate On driver modules both halves of green LED will be o...

Page 82: ...ults The module should trip off between 1 7 and 2 1 Volts A 5 2 4 Overdrive Check Perform this check only after verifying that the module gain adjustment is correct See paragraph on Gain Check located...

Page 83: ...reference At the reflected sample feedthrough or at the anode of CR1 inject a DC voltage Slowly increase the voltage until the module faults It should trip at a voltage 0 84 times the reference 10 To...

Page 84: ...Table A 1 Summary of Module Specifications Platinum Series A 18 888 2457 001 WARNING Disconnect primary power prior to servcing...

Page 85: ...Table A 2 Input Attenuators Driver Appendix A RF Amplifier Modules 888 2457 001 A 19 WARNING Disconnect primary power prior to servcing...

Page 86: ...Table A 3 30 Watt Attenuators Platinum Series A 20 888 2457 001 WARNING Disconnect primary power prior to servcing...

Page 87: ...erated by equipment and personnel in the air conditioned area Again we recommend consulting profes sionals experienced in the area of HVAC design to ensure satis factory results FACTOR ITEM BTU PER HO...

Page 88: ...This page left blank intentionally...

Page 89: ...g on ground wires or adjacent wiring Thus all ground wiring must be low in impedance as well as low in resistance without splices and as direct as possible Four basic grounds are required a AC ground...

Page 90: ...s 0 5 meters The ground rods should be copper clad steel a minimum of eight feet 2 5 meters in length and spaced apart not more than twice the rod length Brazing or welding should be used for permanen...

Reviews: