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Flowplant Century Pump Manual

TABLE 2.1 CENTURY GEARBOXES

PART NO

DESCRIPTION

105-119

2.7:1 Gearbox Bare Shaft Century

105-120

2.25:1 Gearbox Bare Shaft Century

105-121

2.0:1 Gearbox Bare Shaft Century

105-125

1.86:1 Gearbox Bare Shaft Century

TABLE 2.2 COUPLING FOR CENTURY GEARBOXES

PART NO

DESCRIPTION

100-342

Output Coupling B200 Pt 1, Flex Bore 57 mm, Key 16 mm

100-366

Input Coupling B180 Pt 1, Flex Bore 45 mm, Key 14 mm Perkins 1000 Series

023-594

Input Coupling M200 - Iveco 7000 Series

TABLE 2.3 FLYWHEEL COUPLINGS PERKINS/FORD

PART NO DESCRIPTION

100-633

Coupling PT10 E180 CF - Perkins T6354.4/1006TG

100-367

Coupling PT10 E180 CF - Ford 2726T

023-593

Coupling PT10 E200 - Iveco 7675Si

TABLE 2.4 MOTOR HALF COUPLINGS FOR ELECTRIC MOTORS

(Metric Frame - Non-hazardous Types)

PART NO DESCRIPTION

100-487

37 kW/50 HP Motor Coupling B200 Pt 1

100-487

45 KW/60 HP Motor Coupling B200 Pt 1

023-304

55 KW/75 HP Motor Coupling B200 Pt 1

023-304

75 KW/100 HP Motor Coupling B200 Pt 1

023-304

95 kW/125 HP Motor Coupling B200 Pt 1

023-304

111 kW/150 HP Motor Coupling B200 Pt 1

TABLE 2.5 BELL HOUSINGS

PART NO DESCRIPTION

100-084

Diesel, Century Bell Housing

100-082

Bell Housing 37 kW - 111IkW, Electric

100-329

Adaptor Ring - must be used on 75 - 111kW electric motors

012-186

Adaptor Ring - must be used on diesel engines

Summary of Contents for CENTURY

Page 1: ...HARBEN CENTURY PUMP SERVICE MANUAL This manual contains IMPORTANT Safety Information Part No 061357 Flowplant Group Ltd Issue 7 March 2017 ...

Page 2: ... Group Ltd Gemini House Brunel Road Churchfields Ind Est Salisbury Wiltshire SP2 7PU England t 44 0 1722 325 424 f 44 0 1722 411 329 Harben Inc P O Box 2250 Cumming GA 30028 USA t 1 770 889 9535 f 1 770 887 9411 ...

Page 3: ...TURY PUMP SERVICE MANUAL AMENDMENTS Change Number Page s Amended Date Signature 5 Re formatted 05 16 TWC 5 2 Warranty section amended 10 16 GHM 6 Re formatted Health Safety section amended 28 11 AC 7 Updated drawings 22 03 GHM ...

Page 4: ...EWORD 2 HEALTH AND SAFETY AT WORK 3 SECTION 1 PUMP TECHNICAL DATA 11 SECTION 2 PUMP INSTALLATION 22 SECTION 3 GENERAL OPERATING INFORMATION 29 SECTION 4 PUMP MAINTENANCE AND OVERHAUL PROCEDURES 44 SECTION 5 WARRANTY 74 A detailed contents list precedes each section 1 ...

Page 5: ...hours rather than years Many companies have problems for which high pressure water offers a rapid solution yet hesitate to consider this method because of the generally accepted high cost of such equipment Backed by many years of design and manufacturing experience Harben pumps are setting new standards of performance and reliability The capital and operating costs are such that these offer and at...

Page 6: ...ately accessible waterproof card which outlines the possible nature of the injury and bears the following text which has been endorsed by the Employment Medical Advisory Service EMAS of the Health and Safety Executive Please take this into account when making your diagnosis Unusual infections with micro aerophilic organisms occurring at lower temperatures have been reported These may have gram neg...

Page 7: ...e taken where there is a danger of infection There are many situations where infection can take place As a guide to avoiding infection the following points should be considered a Full protective clothing must be worn b Always clean scratches or cuts immediately Disinfect and cover with a strip of gauze and impermeable plaster SEEK MEDICAL HELP c Avoid rubbing eyes nose or mouth with hands during w...

Page 8: ...s code are as follows 1 ALWAYS WEAR THE CORRECT PROTECTIVE CLOTHING 2 ALWAYS ENSURE ALL EQUIPMENT IS IN A FIRST CLASS CONDITION 3 NEVER WORK FROM A LADDER 4 NEVER USE THE GUN WITH THE TRIGGER LOCKED ON 5 NEVER POINT THE GUN AT ANYONE EVEN IF SWITCHED OFF Only a responsible person who has received instruction in the operation of high pressure water jetting equipment should be allowed to operate the...

Page 9: ...inside diameter that is not small enough to prevent the hose from turning back on itself a drain jet extension a piece of straight rigid tube equivalent to the pipe diameter should be fitted between the end of the hose and the nozzle Always use a safety leader hose at the beginning of the main jetting hose to alert operators when the jet nozzle is nearing the manhole entrance Always consider the u...

Page 10: ...o remote control transmitter that is not classified for use in such areas Never use the hydraulic hose reel facility as a winch to retract a jetting hose that has become stuck in the drain or pipe Damage to the hose could be caused that will make subsequent hose failure more likely Never allow jetting hoses to become kinked and always remove from service any jetting hose with an outer cover that h...

Page 11: ... greater protection in the event of a hose burst Never point the gun at anyone as injury from high pressure water will occur if the jet stream comes into contact with body parts Never work on a slippery surface because the reaction force of the jetting gun could cause you to become unstable and lose your footing Never work from a ladder as the reaction force of the jetting gun could cause the ladd...

Page 12: ...ive foot wear Never use a high pressure jetting gun to clean down PPE whilst you or others are still wearing it as serious injury and death could result Never use a high pressure jetting gun to wash or cool down livestock as serious injury and death could result Drainage systems may carry bacteria and micro organisms which can cause severe illness or death Avoid exposing eyes nose mouth ears hands...

Page 13: ...PPE suitable for the task being carried out This includes but is not limited to Ear protection Eye protection a helmet with chin guard and visor is recommended Hand protection Waterproof clothing Safety boots with toe protection Please note A site specific Risk Assessment Job Hazard Analysis must be completed to analyse which PPE must be worn 10 ...

Page 14: ...Section 1 Pump Technical Data 11 ...

Page 15: ...15 1 3 2 Pump Operation Identification 15 1 4Design and Performance Data 16 1 4 1 Physical Data 16 1 4 2 Performance Characteristics 16 1 5Equipment Details 17 1 6 Associated Publications 17 Illustration Fig Page 1 1 Pump General arrangement 18 1 2 Performance Data Litres 19 1 3 Performance Data Gallons 20 Tables Table Page 1 1 Pump Physical Data 16 1 2 Pump Performance Data 16 12 ...

Page 16: ...rface preparation In addition to its reliability and long service intervals the advantages of using this type of pump include a Variable pressure and flow options without piston change b Pumps can run dry without damage as there are no piston seals c Filtration up to 150 microns d No modification is required to pump sea water e Pump has multi cylinders therefore no pulsation The pump is designed t...

Page 17: ... delivery manifold When the piston retreats the diaphragm reverts to its tubular form and draws water through the inlet valve Any oil slippage past the piston during the delivery stroke is made up through the piston ports as they open to the crankcase oil All mechanical parts with the exception of the inlet and delivery valves run in the oil flooded crankcase and are therefore unaffected by contam...

Page 18: ... mm All barrels are given a letter code to indicate their position in the crankcase refer to Section 4 Fig 4 2 This letter code can be found stamped on the face adjacent the inner cylinder Letters A to H are used Each barrel of a different code is given its own part number A pump specification label is fitted on the pump crankcase adjacent to the oil filler cap This label will give the pump type i...

Page 19: ...stics For full details of the Century Series Pump performance data reference should be made to the appropriate information given in Tables 1 2 and 1 3a b TABLE 1 2 PUMP PERFORMANCE DATA MAXIMUM WORKING PRESSURES Pump Cylinder Diameter 1000 rpm normal working speed 22 5 mm 10 000 psi 700 bar 25 0 mm 8000 psi 550 bar 27 5mm 6000 psi 415 bar Notes i As a rule electrically driven and diesel driven pum...

Page 20: ...mp and associated equipment should be entered on the form shown in Table 1 3 at the rear of this section for future reference 1 6 ASSOCIATED PUBLICATIONS Associated with this manual are the following publications Operators guide Part no 061 225 Code of practice Part no 057 062 17 ...

Page 21: ...E AVAILABLE FOR A RANGE OF ELECTRIC MOTORS AND DIESEL ENGINES CONSULT MANUFACTURER NOTE FOR CIRCUIT DIAGRAM SEE DRG D3 AFTER JULY 1982 2 BSP WATER INLET IS STANDARD FOUR 1 1 4 BSP INLETS ON REQUEST 13 939 13 982 45 000 44 961 39 5 39 3 DRIVE SHAFT DIMENSIONS KEYWAYS TO BS 4235 567 5 DIMENSIONS IN mm ARE IDENTICAL FOR ALL PUMP MODELS i e 4 8 CYLINDERS 451 560 ROTATION VIEW ON DRIVE END OF SHAFT NOT...

Page 22: ...ax speed of Century Pump 1200 rpm 422 519 422 519 422 519 822 519 825 019 827 519 45hp 50hp 65hp 55hp 90hp 70hp 55hp 50hp 100hp 80hp 110hp 190hp 70hp 50hp 60hp 100hp 120hp 75hp 130hp MAX W P 700 BAR 822 519 422 519 MAX W P 550 BAR 825 019 425 019 MAX W P 420 BAR 827 519 425 019 NB Max speed of Century Pump 1200 rpm 422 519 422 519 422 519 822 519 825 019 827 519 45hp 50hp 65hp 55hp 90hp 70hp 55hp ...

Page 23: ...1000 R P M 50hp 60hp 100hp 120hp 75hp 130hp MAX W P 700 BAR 822 519 422 519 MAX W P 550 BAR 825 019 425 019 MAX W P 420 BAR 827 519 425 019 NB Max speed of Century Pump 1200 rpm 422 519 422 519 422 519 822 519 825 019 827 519 45hp 50hp 65hp 55hp 90hp 70hp 55hp 50hp 100hp 80hp 110hp 190hp 70hp Fig 1 3 Performance Data UK Gal min 20 425 019 427 519 427 519 ...

Page 24: ...Single Gun 15 Deg Fan Jet Twin Gun HV Jet Size Twin 15 Deg Fan Jet Size Twin Gun Choke Size Type of Safety Gun Supplied High Efficiency Drain jets 3Rear HE drain jet 6Rear HE drain jet 3Rear 1Forward HE drain Jet Bomb Ram Jet HV Fan Turbo Dia 38mm Screama Jet Dia 16mm Screama Jet Jet Leader Plough Jet Jet Pump Type Jet Sizes Rotoblast Hovervac This pump unit and all the accessories listed above ha...

Page 25: ...Section 2 Pump Installation 22 ...

Page 26: ...Water 28 2 3 1 General 28 Illustration Fig Page 2 1 Pump Installation Water Circuit Layout 24 2 2 Pump Installation Prime Mover Arrangements 26 Tables Table Page 2 1 Century Gearboxes 27 2 2 Couplings for Century Gearboxes 27 2 3 Flywheel Couplings Perkins Ford 27 2 4 Motor Half Couplings for Electric Motors 27 2 5 Bell Housings 27 23 2 2 3 2 2 4 Subsea installation 26 ...

Page 27: ...mp package in a frame of their design It will enable engineers to carry out preliminary design work before submitting the design for Flowplant Group approval Refer to Section 1 for technical data and a description of the pump Section 1 Fig 1 1 should be referred to for further technical details and installation data The illustration given in Fig 2 1 Century Series pump Fig 2 1 Pump Installation Wa...

Page 28: ...pling shaft and cover cannot be fitted due to a difference in spigot or bolt locations an adaptor ring may be fitted Refer to Para 9 for further details of coupling arrangements It is recommended that a detailed layout be drawn and the following points considered a Selection of bell housing most suitable for adaptor ring Additional machining to the bell housing may be required b Sufficient couplin...

Page 29: ...ls fitted to a crankcase The cylindrical form of these barrels is well suited to containing high pressures Three piston diameters are available to suit a range of pressure up to 700 bar 10 000 psi For details of the prime mover gearbox pump coupling arrangements for diesel driven and electrically driven pumps refer to Fig 2 2 and Tables 2 1 to 2 5 Fig 2 2 Pump Installation Prime Movers Gearbox Pum...

Page 30: ... 100 633 Coupling PT10 E180 CF Perkins T6354 4 1006TG 100 367 Coupling PT10 E180 CF Ford 2726T 023 593 Coupling PT10 E200 Iveco 7675Si TABLE 2 4 MOTOR HALF COUPLINGS FOR ELECTRIC MOTORS Metric Frame Non hazardous Types PART NO DESCRIPTION 100 487 37 kW 50 HP Motor Coupling B200 Pt 1 100 487 45 KW 60 HP Motor Coupling B200 Pt 1 023 304 55 KW 75 HP Motor Coupling B200 Pt 1 023 304 75 KW 100 HP Motor...

Page 31: ...the minimum recommended 0 05 bar 0 5 metre head 3 Maximum recommended inlet water velocity 0 5 metres second 4 Recommended vortex stopper in tank outlet pump inlet 5 Flowplant recommend return line to be on opposite side of tank to tank outlet pump inlet 6 Flowplant recommend that tank should be of sufficient size so that at full flow cannot be drained in under 4 minutes A pH value of 5 to 9 is re...

Page 32: ...Section 3 General Operating Information 29 ...

Page 33: ...tive equipment 35 3 3General Operating Instructions 36 3 3 1 Introduction 36 3 3 2 Starting 36 3 3 3 Stopping 36 3 3 4 To Oil Bleed the Pump 37 3 3 5 To Water Bleed the Pump 38 3 3 6 To Antifreeze a Unit without an Antifreeze Tank 39 3 3 7 To Remove Antifreeze without an Antifreeze Tank 39 3 3 8 To Antifreeze a Unit With an Antifreeze Tank 39 3 3 9 To Remove Antifreeze With an Antifreeze Tank 40 3...

Page 34: ...LES 1 ALWAYS WEAR THE CORRECT PROTECTIVE CLOTHING 2 ALWAYS ENSURE ALL EQUIPMENT IS IN A FIRST CLASS CONDITION 3 NEVER WORK FROM A LADDER 4 NEVER USE THE GUN WITH THE TRIGGER LOCKED ON NEVER POINT THE GUN AT ANYONE EVEN IF SWITCHED OFF This Code of Practice is intended to provide guidance on the safe operation of high pressure water jetting equipment The term high pressure water jetting covers all ...

Page 35: ...table waterproof clothing wellington boots with internal steel toe caps safety helmet with visor and ear defenders and gloves Refer to Para 14 for details of protective clothing available Never attempt to change jets or accessories whilst the pump is operating even if the flow control selector valve is in the recycle dump position 3 2 2 Safety Gun Never point the safety gun at anyone even if it is...

Page 36: ...re communication between the person controlling the pump and the equipment operator is not possible it is essential that a remote control kit or foot control valve is used at the work point 3 2 4 Hoses Care should be taken to ensure that all hoses are maintained in good condition and are of the correct specification for the pressure being used Never loop the hose into an excessively tight radius p...

Page 37: ...an The angle of the jet holders determine the rotational speed of the spray bar this is set and locked in position at the works and on no account must this angle be altered 3 2 8 Abrasive Injection Equipment Because water abrasive jetting can give rise to dangerous splash back ensure all protective clothing detailed in 3 2 1 is used Some abrasives are known to produce residues which may be serious...

Page 38: ...a large 065076 Metatarsal Safety Boots size 6 065061 Metatarsal Safety Boots size 7 065060 Metatarsal Safety Boots size 8 065057 Metatarsal Safety Boots size 9 065058 Metatarsal Safety Boots size 10 065066 Metatarsal Safety Boots size 11 065065 Metatarsal Safety Boots size 12 065062 Gauntlet Gloves 065013 Complete Helmet Set 061054 No Unauthorized Entry High Pressure Jetting In Progress Safety Sig...

Page 39: ...or starting procedure Note Before starting the unit and carrying out water and or oil bleed operations refer to 3 3 4 3 3 5 respectively familiarise yourself with the units controls and the stopping instructions 3 3 3 iii Move the selector to the High Pressure position iv Increase engine rpm if diesel to achieve desired pressure 3 3 3 Stopping To shut down the unit carry out the following instruct...

Page 40: ... prime or inch electric motor on off Note If the unit is fitted with a shut down protection device hold in the override button for 10 seconds this allows the engine oil pressure to build up iii With reference to Fig 3 1 put a finger on top of an oil bleed screw on a lower barrel and open the screw slowly using a suitable spanner When air free oil flows tighten the bleed screw firmly Note Top up oi...

Page 41: ...evice hold in the override button for 10 seconds allows engine oil pressure to build up ii The pump is self priming If however any difficulty is experienced stop engine loosen the upper bleed nipples and allow water to flow from each nipple ensure that the header tank remains full Tighten nipples and repeat the procedure detailed in i To identify the bleed nipples refer to Fig 3 1 iii When the ope...

Page 42: ...7 To Remove Antifreeze from a Unit Without an Antifreeze Tank Note During this procedure carry out the air bleed procedure detailed in Para 19 if necessary i Drain any anti freeze solution from break tanks into a container ii Fill break tanks with water iii Place the outlet of the high pressure hose into the container iv Place the selector lever in the high pressure position and whilst holding the...

Page 43: ...et or Remote Control kits are fitted ensure they are anti freezed The unit is now anti freezed 3 3 9 To Remove Antifreeze from a Unit with an Antifreeze Tank Fitted i Move the 3 port valve to the water position ii Fill the water tanks iii Place the outlet of the high pressure hose into the anti freeze tank iv Place the selector lever in the high pressure position v Start the engine Allow it to run...

Page 44: ... and connections 4 Blocked inlet filter 5 Inlet hose too long 6 Loss of water through dump line of selector valve or gun when high pressure selected 7 Loss of water through dump line of remote control kit if fitted Replace nozzle Adjust to correct speed Check connections for tightness Replace as necessary Clean or replace element Shorten hose length Check seats and seals Check seats and seals High...

Page 45: ...3 Worn Coupling 4 Faulty inlet or delivery valve 5 Diaphragm protection valve Water bleed pump Para 19 Oil bleed pump Para 18 Replace flexible elements and examine coupling Check valve condition Re seat protection valve and check delivery valves for ware damage Burst Disc Failure or Safety Relief Valve Operating also refer to high system pressure problem 1 Incorrect burst disc 2 Incorrect valve se...

Page 46: ...Flowplant Century Pump Manual Fig 3 2 Pump Fault Finding Diaphragm Failure and Indication of Other Problems 43 ...

Page 47: ...Section 4 Pump Maintenance and Overhaul Procedures 44 ...

Page 48: ...der Pumps 52 4 3 5 Removal and Inspection of Delivery Valves 4 Cylinder Pumps 53 with Split Delivery Manifold 4 3 6 Removal and Inspection of Inlet Valve Assembly and Diaphragm 54 4 3 7 Separating Crankcase Halves 57 4 3 8 Renewing Crankcase Components 59 4 3 9 Re Assemble Pump 62 4 3 10 Pump Running In 64 Illustrations Fig Page 4 1 Mandrel Assembly 55 4 2 Inlet Valve Seat Back Up Ring and O Ring ...

Page 49: ...e regulations TABLE 4 1 PUMP MAINTENANCE SCHEDULE CHECKLIST TO USE DAILY AFTER 8 HOURS RUNNING Crankcase oil Pipes hoses and fittings Pump working pressure General Check for level fill if necessary refer to Section 3 Para 18 1 for procedure and Table 4 2 for oil types Check wear damage correct rating and size Check correct Check pump for smooth running overheating leaks and security of components ...

Page 50: ...acturer Type Oil Capacity litres ESSO Nuto H150 Number of Cylinders GULF LP 150 4 cyl 8 cyl MOBIL DTE Extra Heavy 13 0 11 0 ROC Kiron 150 TEXACO Rando HD 150 BP Energol HLP 150 AGIP OSO 105 SHELL Tellus 150 CENTURY OIL PWLM PETROFINA Hydran 51 CASTROL Hyspin AWS 150 47 ...

Page 51: ...d C balance 201 081 Spanner slogging 70 mm 202 266 Dolly bearing crankcase 201 011 Spanner open ended 13 mm x 17 mm 202 010 Dollyeccentric 201 001 Spanner open ended 9 16 whit x 5 8 whit 202 048 Dollyoil seal in 201 003 Spanner plate 61 3mm AF 201 151 Dollyoil seal out 201 004 Socket 3 4 square drive 70 mm 203 283 Dollyseal stretcher 201 061 Socket 3 4 square drive 50 mm 203 282 Dollyseal pusher 2...

Page 52: ...e pump Details of kits for the Century type pumps accessories are as follows Description Part No Kit Overhaul Valve and Diaphragm 4 cyl Mk 4 Century 024 032 Kit Overhaul Valve and Diaphragm 8 cyl Mk 4 Century 024 033 Kit Seal Mk 2 Century Selector 024 021 Kit Overhaul Mk 2 Century Selector 024 022 Kit Overhaul Mk 1Safety Relief Valve 024 023 Kit Overhaul Mk 2 Safety Relief Valve 024 044 Kit Seal M...

Page 53: ... the prime mover ii Switch off or disconnect the water mains supply to the tank iii Drain the water tank iv Disconnect the water inlet hose to the pump v Disconnect the small bleed hose at the top of the Inlet Manifold if fitted vi Disconnect the high pressure hose from the Delivery Manifold vii Drain water from the Inlet Manifold viii Disconnect the hose snap coupling from the top of the Crankcas...

Page 54: ...sert a flat blade screwdriver into the radial groove of Delivery Seat 45 and levering gently around ease Seat from Delivery Nut 51 v Remove the Guide 48 and Ball 47 from Delivery Nut 51 vi Inspect the Ball 47 and Seat 45 If either is badly pitted chipped or unevenly worn it must be replaced vii Inspect bore of Guide 48 Replace item if it is badly pitted chipped or unevenly worn viii Fit the Seat 4...

Page 55: ...f difficulty is experienced and the Valve Assembly is not completely removed use a flat blade screwdriver in the radial groove of the Delivery Seat 45 and gently ease the Seat from the Delivery Nut Guide 48 and Ball 47 can now be removed v Inspect the Ball 47 and Seat 45 If either is badly pitted chipped or unevenly worn it must be replaced vi Inspect bore of Guide 48 Replace item if it is badly p...

Page 56: ...nto the radial groove of Delivery Seat 45 and levering gently around ease Seat from Delivery Nut 50 and 51 ix Remove the Guide 48 and Ball 47 from Delivery Nut 50 and 51 x Inspect the Ball 47 and Seat 45 If either is badly pitted chipped or unevenly worn it must be replaced xi Inspect bore of Guide 48 Replace item if it is badly pitted chipped or unevenly worn xii Fit the Seat 45 into the Delivery...

Page 57: ...70 mm slogging spanner part no 202 266 taking care not to damage Studs 101 iv Insert a Drift part no 201 043 into the end of the Mandrel from delivery end Tap the end of the Drift to remove Collar 42 Inlet Seat 41 Spring 36 Valve 40 Mandrel Assembly 38 and Diaphragm 37 from the inlet end of the Barrel v Pull the Inlet Seat 41 from the Mandrel Assembly 38 Remove Valve 40 and Spring 36 vi Using Extr...

Page 58: ...B g Using a flat punch refit Pin 115 through Mandrel and Bush Fig 4 1 Mandrel Assembly x To assemble Mandrel assembly 38 and Diaphragm 37 smear a light film of pump oil along the lobes of the Mandrel then push it into the Diaphragm ensuring there is no gap between Mandrel and Diaphragm at inlet end Note It may be easier to hold the Diaphragm with the Mandrel almost pushed home in one hand and hit ...

Page 59: ... Ensure Back Up Ring is fitted as shown xiv Push and turn Seat 41 anti clockwise into the Mandrel Assembly Fig 4 2 Inlet Valve Seat Back Up Ring and O Ring Fitting xv Grease part no 054 041 the Seal 82 including the seal locating position in the Barrel 83 and push the complete assembly into the Barrel from the inlet end as far as it will go by hand xvi Grease both faces of the Collar 42 and fit it...

Page 60: ...unit and placed in a Century Pump Stand part no 100 279 Separate the Crankcase halves as follows Note Refer to 4 3 1 for drawing information i Remove the pump as detailed in 4 3 2 removal and replacement of pump head ii Unscrew the Capscrew 102 If necessary hold the Coupling 5 to stop the Shaft 17 rotating iii Lift the Cap 56 out of the recess in the end of the Coupling 5 iv Remove Coupling 5 and ...

Page 61: ... remove eight Nuts 111 121 and Washers 103 from Bolt 99 xvi At the delivery side of the pump unscrew Bolts 99 until end of Bolt is flush with the Inlet Crankcase 2 xvii Using a nylon mallet tap the heads of Bolts 99 gently making the Inlet Crankcase 2 separate from the Delivery Crankcase 3 Ensure the Crankcase halves separate evenly When the halves have almost separated it may be necessary to unsc...

Page 62: ...rocedure detailed in Para 23 4 3 8 1 Change float bearing 13 i Remove Nuts 86 and Washers 103 to remove Bearing Retainer 9 ii Using a press remove the Float Bearing 13 The Bearing may be pressed out from either side iii Fit a new Bearing 13 The Bearing may be pressed in from either side but the Circlip in the Bearing must face the inside of the Crankcase Note When fitting the Bearing 13 only press...

Page 63: ...ure detailed in sub paras 6 and 7 for the remaining Cylinders ix Lift off the Retaining Ring 28 and remove the Circlip 54 from the Bearing groove x Pull vertically on the Bearing 11 and it and the Eccentric 6 will slide off the Shaft 17 xi Remove Key 29 from the Shaft keyway xii Lift the Delivery Crankcase vertically If the Drive End Sleeve stays in the Bearing 12 push it out from the inside xiii ...

Page 64: ...tly push Valve 33 into Seat 34 taking care not to damage Seal 73 and ensuring the Valve touches down onto the Seat Place complete assembly into the Barrel v Place Spring 35 into the Valve vi Fit 0 ring 74 in the greased groove of the Cylinder and place on top of the Spring 35 vii Screw Cylinder 25 down Torque the Cylinder to that specified in Para 5 viii Insert Plug 39 and lock with Screw 100 4 3 ...

Page 65: ...ve fitted over the Shaft iv Place Key 29 in the Shaft keyway v Slide Bearing 11 with Eccentric 6 pressed in over the Shaft until it rests on Bearing 12 Note Lip on Eccentric 6 should face Bearing 12 vi Fit Circlip 54 into the bottom Bearing groove then fit the Retaining Ring 28 over the Bearing to rest against it vii Inspect 0 rings 71 ensuring they are in good condition Grease 0 rings 71 and Barr...

Page 66: ...2 over them xvi Grease 0 rings 71 and the Barrel bore of the Inlet Crankcase 2 xvii Place the Inlet Crankcase 2 in its correct position over the Shaft and Barrels the oil filler should be at the top between Barrels A and H xviii Push the Inlet Crankcase 2 over the Barrels until the threads of Bolts 99 engage xix Tighten Bolts 99 until the Crankcase halves are completely together Care should be tak...

Page 67: ...e Check the direction of pump rotation when first switched on Run the pump at maximum pressure for the following periods whilst checking for leaks monitoring the flow and checking the results against pump performance data a Off load 30 minutes b 1 2 max pressure 60 minutes c Max pressure 60 minutes The following points should be taken into account when determining maximum pressure to be used when ...

Page 68: ...Fig 4 4 Century pump Assembly 65 ...

Page 69: ...66 ...

Page 70: ...O RING 71 013 191 NONE 18 18 18 O RING 72 013 001 NONE 1 1 1 O RING 73 015 020 NONE 4 8 8 SEAL 74 013 222 NONE 4 8 8 O RING 75 013 302 NONE 8 16 16 O RING 76 013 256 NONE 16 16 32 O RING 77 013 279 NONE 4 8 8 O RING 78 013 257 NONE 12 8 24 BACK UP RING 79 013 328 NONE 8 16 16 BACK UP RING 80 81 100 058 NONE 1 1 1 OIL SEAL 82 015 043 NONE 4 8 8 SEAL 83 100 497 100 497 4 8 8 BARREL MK4 84 100 1 1 1 ...

Page 71: ...FLOWPLANT GROUP LTD Flowplant Group Ltd Watt Road Churchfields Salisbury Wiltshire SP2 7UD England Tel 01722 325424 Fax 01722 411329 Tix 477183 L E A D E R S I N C L E A N I N G T E C H N O L O G Y 68 ...

Page 72: ...emini House Brunel Rd Churchfields Salisbury Wiltshire England SP2 7PU Tel 01722 325424 Fax 01722 411329 ALL DIMENSIONS IN MILLIMETRES GEOMETRICAL TOLERANCES TO BS 308 ANGULAR DIMS TO BE WITHIN MACHINED 0 5 BENDING 2 THREADS BSP TO MED FIT B S 2779 ISOMETRIC TO 6g 6H TOLERANCES TO BE AS SPECIFIED BELOW UNLESS OTHERWISE STATED 30 UP TO AND INCLUDING FABRICATION UNMACHINED DELETE ONE RANGE 0 5 MEDIU...

Page 73: ...e England SP2 7PU Tel 01722 325424 Fax 01722 411329 ALL DIMENSIONS IN MILLIMETRES GEOMETRICAL TOLERANCES TO BS 308 ANGULAR DIMS TO BE WITHIN MACHINED 0 5 BENDING 2 THREADS BSP TO MED FIT B S 2779 ISOMETRIC TO 6g 6H TOLERANCES TO BE AS SPECIFIED BELOW UNLESS OTHERWISE STATED 30 UP TO AND INCLUDING FABRICATION UNMACHINED DELETE ONE RANGE 0 5 MEDIUM MACHINING FINE MACHINING 0 3 0 1 OVER 0 100 2000 10...

Page 74: ...INED MEDIUM MACHINING Flowplant Manufacturing Ltd Gemini House Brunel Road Churchfields Salisbury Wilts SP2 7PU England Tel 44 0 1722 325424 F 411329 L E A D E R S I N C L E A N I N G T E C H N O L O G Y Fig 4 7 Safety Valve Assembly 71 ...

Page 75: ...0 73 761 BAR 1 7 032191 ADAPTOR 1 2 BSP M x 1 2 BSP M 1000 BAR ST ST 1 8 078597 PLUNGER SAFETY RELIEF VALVE 2 1 9 036064 CATCH NUT SAFETY VALVE 1 10 036065 CATCH PLATE SAFETY VALVE MK2 1 11 036066 CAP SAFETY VALVE 1 12 036067 DISCHARGE ASSEMBLY SAFETY VALVE 1 14 036074 DISC SPRING 20x10 2x1 10 ZINC PLATED 71 15 036076 SPRING COMPRESSION SIR SPRINGMASTERS 459817 1 16 036077 LABEL SAFETY VALVE 1 17 ...

Page 76: ...5424 Fax 01722 411329 ALL DIMENSIONS IN MILLIMETRES GEOMETRICAL TOLERANCES TO BS 308 ANGULAR DIMS TO BE WITHIN MACHINED 0 5 BENDING 2 THREADS BSP TO MED FIT B S 2779 ISOMETRIC TO 6g 6H TOLERANCES TO BE AS SPECIFIED BELOW UNLESS OTHERWISE STATED 30 UP TO AND INCLUDING FABRICATION UNMACHINED DELETE ONE RANGE 0 5 MEDIUM MACHINING FINE MACHINING 0 3 0 1 OVER 0 100 2000 1000 300 SURFACE ROUGHNESS 1 6 M...

Page 77: ...Section 5 Warranty 74 ...

Page 78: ...Section 5 Warranty Contents Section Page 5 1Flowplant Warranty 76 5 2Limited Warranty Policy 77 5 2 1 Non Warranty Items 77 5 2 2 Service and Spares 80 75 ...

Page 79: ... warranty for reconditioned spare parts is 90 days from date of despatch on materials and workmanship Provided always that a They are returned to Flowplant for inspection carriage paid along with a copy of the original part s sale invoice where necessary and b All terms agreed by Flowplant for payment of such goods have been complied with and c If a defect failure is discovered before the expirati...

Page 80: ...sequential losses howsoever caused and the purchaser undertakes to indemnify us against any such claims against us by third parties On order to comply with the provision of the Health and Safety at work etc Act 1974 in respect of articles manufactured supplied or installed for use at work we test all our products before they leave our factory and supply them with adequate instructions for their pr...

Page 81: ...nt settings Brushes and other items due to fair wear and tear Contactor tips and springs Replacement of lamps lenses and bulbs Steering Running Gear Front wheel alignment track adjustment Steering adjustment Hub bearing and float adjustment Jockey wheels Hydraulics all products Tightening of hydraulic fittings and couplings Filters and the cleaning of filters Hydraulic fluid Chassis self propelled...

Page 82: ...roper use Further copies of these instructions are available from us on request We shall not be liable for loss injury or damage of whatever nature caused by goods design technical information suggestions etc supplied by us where as the case maybe they have been structurally modified or misused or misapplied or have not been properly cared for and maintained and the purchaser hereby agrees to inde...

Page 83: ...required e Price and method of payment f Delivery date g Order number h Confirmation of order When requesting service or repairs please state a Your company name and address b Location of machine unit if different from above c Type and model of machine unit d Pump serial number e Problem s with machine unit f Availability of machine unit for service or repairs g Date of service and site contract h...

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