Hansen AUTO-PURGER M Service Instructions Manual Download Page 6

6

APM-001e 
AUG 2015

FEATURES OF THE APM

The purger can be set to one of several operating modes 

to suit the requirement of the system.  These include: 

Automatic Operation, Manual Operation, New System Start-

up, and Purger Switched Off.  The mode of operation can 
be selected by repeatedly pushing the program advance 
button on the front panel until desired purger mode light 
is on. (See Figure 6).

AUTOMATIC OPERATION

The Automatic Operation mode is where the purger should 

be set when normal levels of noncondensibles are in the 
refrigeration system.  The microprocessor-based electronics 

of the APM uses its “logic” to locate noncondensibles 
and spend more time purging those points.  The purger 
will energize the first enabled purge point solenoid (see 
page 7, Purge Point Enable Switches).  If after 10 minutes 
noncondensible gases are not released, the purger then will 
advance to the next enabled purge point.  If noncondensibles 
are released at any purge point within the first 10 minutes, 
then the purger will continue to process gas and remain at 
that purge point for increments of 10 minutes as long as 
noncondensible gas is released during the 10 minute time 
period.  This “smart” feature will continue for a maximum 
of 30 minutes.  After 30 minutes, the purger will go on to 
the next active purge point regardless if noncondensibles 
are released. Once noncondensible gases have been 
minimized, and enabled purge points cycle without releasing 
noncondensibles, the purger will go into “Standby” mode 
for two hours (the Standby purger status light will be on).  

After two hours on Standby, the purger will then resume 

operation to seek out noncondensible gases that may 

have collected.

MANUAL OPERATION

Manual Operation mode allows the operator to select one 
purge point continuously.  This is usually the case if a 
large volume of noncondensible gas is suspected to be at 
a particular point.  To select this mode, push the program 
advance button until the Manual Operation purger mode 
light is on.  Then, push the purge point advance button to 
select the purge point.  In this mode, the purger will purge 
this point only.  However, noncondensibles must be present 
for the purger to release gas from the purger.  If not, the 
purger will go into Standby mode.

NEW SYSTEM STARTUP

The New System Startup mode is to be used when the 

refrigeration system is known to contain large amounts 
of noncondensible gas.  This may be due to new system 
startup, extensive repairs to a system, or the presence of 
an abnormal vacuum leak on the low side of the system.  

The APM automatically sequences the purge point solenoid 

valves for a fixed period of 10 minutes each to remove air 
from each of the enabled purge points.  The purger will 
not go into Standby mode while in New System Startup 
mode.

PURGER SWITCHED OFF

When the purger is in this position, all solenoid valves close 
and the purger will pump out if the suction valve is open.

CONTROL CABINET (FRONT VIEW)

Figure 6

HANSEN TECHNOLOGIES

CORPORATION

PURGE

POINT

ADVANCE

PROGRAM

ADVANCE

PURGING

STANDBY

SEE DIAGNOSTICS ON RIGHT SIDE OF ENCLOSURE

MANUAL OPERATION

NEW SYSTEM STARTUP
PURGER SWITCHED OFF

PURGING LOG (MINUTES)

(DIAGNOSTIC CODE WHEN FLASHING)

ZERO

RESET

ACTIVE PURGE POINT

AUTOMATIC OPERATION

ENERGY SAVER

1

2

3

4

R

RESET BUTTON

PURGING LOG

POINT LIGHT

ACTIVE PURGE

PURGER

MODE LIGHTS

CONTROL CABINET

ENCLOSURE

ADVANCE BUTTON

PURGE POINT

BUTTON

PROGRAM ADVANCE

STATUS LIGHTS

PURGER

DIGITAL READOUT

(TYPICAL)

SECTION 2   ELECTRICAL INSTALLATION & OPERATION

Summary of Contents for AUTO-PURGER M

Page 1: ...ore or after the purge point solenoid valves See Figure 2 The foul gas line should not pass through cold areas where INTRODUCTION The AUTO PURGER M is a compact and totally automatic electronically co...

Page 2: ...ndenser piping design Hansen Technologies can provide copies of these articles Also consult the condenser manufacturers installation instructions for additional piping and sizing information On evapor...

Page 3: ...E CLOSE COUPLED ISOLATION TO PURGER 1 2 13 MM PORT SHUT OFF VALVE REMOTE PURGE POINT SOLENOID VALVE ISOLATION SHUT OFF VALVE STRAINER GLOBE VALVE STEM HORIZONTAL IS PREFERRED LEVEL OR PITCH DOWN SECTI...

Page 4: ...oil will not be a problem unless the liquid line is connected to a vessel or line where oil can enter the purger See also the Caution section on page 14 Escaping refrigerant may cause personal injury...

Page 5: ...il voltage is different simply remove and discard the factory installed jumpers between terminals 13 14 and 15 16 Bring the purge point solenoid line L1 connection to terminal 14 and neutral L2 to ter...

Page 6: ...e gases that may have collected MANUAL OPERATION Manual Operation mode allows the operator to select one purge point continuously This is usually the case if a large volume of noncondensible gas is su...

Page 7: ...t will display the diagnostic code related to the occurrence which first put the APM into this mode exception 6666 will override 7777 Also see the troubleshooting guide on page 10 for detailed explana...

Page 8: ...d valves are required one for each enabled purge point These are not included with the APM The Hansen type HS8 solenoid valve having a 13mm port and a stainless steel piston is recommended Below is a...

Page 9: ...er diagnostic code 2222 flashes on the APM digital readout No purging of air will occur until foul gas pressure is restored OPERATION The foul gas may carry a certain amount of condensed refrigerant w...

Page 10: ...flooded evaporator is cooled down REASON 1 Suction temperature too high Check Verify the pressure at the purger suction line connection Action Connect to a lower temperature suction REASON 2 Restrict...

Page 11: ...ressure liquid available to maintain an adequate level in the flooded evaporator of the purger The purger will not purge air until this is corrected REASON 1 Liquid line solenoid valve B is not openin...

Page 12: ...to Piping Instructions in Section I of this bulletin Action Correct condenser and foul gas piping REASON 4 High side level sensor not detecting drop in liquid level due to oil Action Run recalibratio...

Page 13: ...QUID LINE SUCTION LINE 1 4 NPT 1 4 NPT SOCKET WELD SOCKET WELD SOCKET WELD VIEW ROTATED PIPE THREAD PIPE THREAD GAUGE VALVE GAUGE VALVE PURGER FRAME SHUT OFF VALVE VPM FOR CLARITY OPTIONAL VALVE PACKA...

Page 14: ...TIONAL VALVE PACKAGE VPMF The special construction for APMF AUTO PURGERs includes a filter dryer conditioning system for the foul gas and liquid line Water vapor as well as noncondensible gas may be p...

Page 15: ...20 1857 Temperature sensor 20 2303 High side level sensor 77 0796 Drainer and low side level sensor 77 0794 Solenoid coil kit 230V with DIN plug 70 1093 Solenoid coil kit 115V with DIN plug 70 1092 M...

Page 16: ...and the Nonelectrical AUTO PURGER NEAP Use the following descriptions to help select the best AUTO PURGER for your needs For additional assistance contact the factory AUTO PURGER AP This is the origin...

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