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11

APM-001e 

AUG 2015

DIGITAL READOUT FLASHING 5555

PURGER SHUT-OFF REMOTELY. 

 This code indicates 

that the optional interlock remote relay contacts are open. 

These  contacts are connected to the purger via the power/

interlock plug-in connector terminals 11 and 12.

REASON 1:

 The purger is temporarily shut-off due to the 

interlocked compressor (or other device) being shut down 
by temperature controls or safety devices.

Check:

 Wait until the interlocked compressor (or other 

device) begins to operate.  If digital readout does not stop 
flashing diagnostic code 5555, then check the interlock 
relay for proper operation.

DIGITAL READOUT FLASHING 6666

LEVEL CONTROL OUT OF RANGE.

  This Flashing 6666 

code will alternate with either a 6661, 6662, or 6663 code.  

The second code indicates which level sensor is out of the 

normal sensing range. This may indicate a mechanical or 
electrical problem with the drainer level sensor (6661), the 
low side level sensor (6662), or the high side level sensor 
(6663).

REASON 1:

 One or more level sensors are out of calibration.

Action:

 Recalibrate the level sensors as follows: 

 

A)      First,  all  refrigerant  and  oil  must  be  removed  from                
              the  APM  and  the  pressure  must  be  zero  (atmospheric                                       
      pressure)

  B)   Remove power to purger.
   C)   install the supplied “jumper” (small white chip) to    

      the Reset Pins located on the side of the Control     
      Board, wait 5 minutes. See figure 4. Note: A small   
      alligator clip can be substituted for “jumper”. 

   D)   Apply power to the APM. The display on the front  

      of the APM should read “CAL”. With power still     
      applied, remove “jumper” from the Reset Pins.

   E)   Recalibration is complete. 

 

 

REASON 2:

 Discontinuity in the coaxial wire from the 

probe to the control board.

Check:

 Verify that the level sensor coaxial connectors at 

the control board are tight.

Action:

 If the connections appear proper, replace the 

suspected level sensor, with the purger isolated from 
the system and pressure at zero.  See also the Caution 
section on page 14.

DIGITAL READOUT FLASHING 7777

LOSS OF HIGH PRESSURE LIQUID.

  If the liquid line 

solenoid valve remains energized for more than 30 minutes, it 
indicates there is insufficient high-pressure liquid available 
to maintain an adequate level in the flooded evaporator 
of the purger.  The purger will not purge air until this is 
corrected.

REASON 1:

 Liquid line solenoid valve (B) is not opening 

or the removable seat/orifice is blocked.

Check:

 Make sure the liquid line solenoid valve (B) is 

energized.  If not, check for voltage at the solenoid 
coil.

Action:

 Replace the coil if it is burned-out, otherwise clean 

or replace the removable seat/orifice inside the solenoid 
valve body.  See also the Caution section on page 14.

REASON 2:

 Liquid line restricted.

Check:

 Look for closed shut-off valves in the liquid line, 

plugged strainers, or the plastic shipping cap still in the 
liquid line flange.

Action:

 Inspect piping for a closed shut-off valve.  Open 

the shut-off valves, clean the strainer, or remove the 
shipping cap.  See also the Caution section on page 14.

REASON 3:

 Flooded evaporator is full of oil.

Check:

 Look for oil at the drain valves.

Action:

 Drain the oil according to safe refrigeration 

practices.

PURGER NOT OPERATING AND THE DIGITAL 
READOUT BLANK

REASON 1:

 One or both of the replaceable 3 amp fuses is 

blown.  (APM’s shipped before January 1997 have circuit 
breakers instead of fuses.)

Check:

 Check for a blown fuse.

Action: 

Replace the blown fuse.

REASON 2:

 Condensation inside the flexible electric 

conduit is causing a short in the DIN plug connector. 
Note: This only applies to APM purgers shipped before 
December 9, 1996.

Check:

 Remove the DIN plug connector from the solenoid 

valve and inspect for moisture or condensation.

Action:

 Replace the solenoid, flexible conduit, and (if 

necessary) the power board. Contact the factory for 
an upgrade kit including the solenoid and flexible 
conduit. The power board must be ordered separately.  
Refer to drawing 2001-80 for power board replacement 
procedures.

REASON 3: 

A short or open on the low voltage side of 

the power board.

Check:

 With power to the APM use a voltmeter to check 

for approximately 10V DC across terminals 27 and 30.

Action:

 If there is no voltage across the terminals, replace 

the power board.  Refer to drawing 2001-80 for power 
board replacement procedures.

REASON 4:

 One or both solid state fuses (F6A and F6B) 

are blown.

Action:

 Disconnect power and verify continuity across the 

fuses. Replace board if no continuity.

SECTION 4   TROUBLE SHOOTING PURGER OPERATION

Summary of Contents for AUTO-PURGER M

Page 1: ...ore or after the purge point solenoid valves See Figure 2 The foul gas line should not pass through cold areas where INTRODUCTION The AUTO PURGER M is a compact and totally automatic electronically co...

Page 2: ...ndenser piping design Hansen Technologies can provide copies of these articles Also consult the condenser manufacturers installation instructions for additional piping and sizing information On evapor...

Page 3: ...E CLOSE COUPLED ISOLATION TO PURGER 1 2 13 MM PORT SHUT OFF VALVE REMOTE PURGE POINT SOLENOID VALVE ISOLATION SHUT OFF VALVE STRAINER GLOBE VALVE STEM HORIZONTAL IS PREFERRED LEVEL OR PITCH DOWN SECTI...

Page 4: ...oil will not be a problem unless the liquid line is connected to a vessel or line where oil can enter the purger See also the Caution section on page 14 Escaping refrigerant may cause personal injury...

Page 5: ...il voltage is different simply remove and discard the factory installed jumpers between terminals 13 14 and 15 16 Bring the purge point solenoid line L1 connection to terminal 14 and neutral L2 to ter...

Page 6: ...e gases that may have collected MANUAL OPERATION Manual Operation mode allows the operator to select one purge point continuously This is usually the case if a large volume of noncondensible gas is su...

Page 7: ...t will display the diagnostic code related to the occurrence which first put the APM into this mode exception 6666 will override 7777 Also see the troubleshooting guide on page 10 for detailed explana...

Page 8: ...d valves are required one for each enabled purge point These are not included with the APM The Hansen type HS8 solenoid valve having a 13mm port and a stainless steel piston is recommended Below is a...

Page 9: ...er diagnostic code 2222 flashes on the APM digital readout No purging of air will occur until foul gas pressure is restored OPERATION The foul gas may carry a certain amount of condensed refrigerant w...

Page 10: ...flooded evaporator is cooled down REASON 1 Suction temperature too high Check Verify the pressure at the purger suction line connection Action Connect to a lower temperature suction REASON 2 Restrict...

Page 11: ...ressure liquid available to maintain an adequate level in the flooded evaporator of the purger The purger will not purge air until this is corrected REASON 1 Liquid line solenoid valve B is not openin...

Page 12: ...to Piping Instructions in Section I of this bulletin Action Correct condenser and foul gas piping REASON 4 High side level sensor not detecting drop in liquid level due to oil Action Run recalibratio...

Page 13: ...QUID LINE SUCTION LINE 1 4 NPT 1 4 NPT SOCKET WELD SOCKET WELD SOCKET WELD VIEW ROTATED PIPE THREAD PIPE THREAD GAUGE VALVE GAUGE VALVE PURGER FRAME SHUT OFF VALVE VPM FOR CLARITY OPTIONAL VALVE PACKA...

Page 14: ...TIONAL VALVE PACKAGE VPMF The special construction for APMF AUTO PURGERs includes a filter dryer conditioning system for the foul gas and liquid line Water vapor as well as noncondensible gas may be p...

Page 15: ...20 1857 Temperature sensor 20 2303 High side level sensor 77 0796 Drainer and low side level sensor 77 0794 Solenoid coil kit 230V with DIN plug 70 1093 Solenoid coil kit 115V with DIN plug 70 1092 M...

Page 16: ...and the Nonelectrical AUTO PURGER NEAP Use the following descriptions to help select the best AUTO PURGER for your needs For additional assistance contact the factory AUTO PURGER AP This is the origin...

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