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Hankscraft Runxin HS Series, Service Manual

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Hankscraft Runxin HS Series Service Manual Download Page 40

 
 

 

HS / HL Valves & Systems Service Manual 

 

Hankscraft Runxin, LLC        300 Wengel Drive        608.524.9465        hrh2o.com        [email protected] 

40 

 

 

HL-SMM Mechanical Meter Control Valve Assembly Parts List 
 

Item No. 

Description 

Quantity 

 

Item No. 

Description 

Quantity 

1 

Label, Front 
Cover Meter 

1 

25 

Gear, Main Driving 

1 

2 

Label, Cover 

1 

26 

Gear, Passive 

1 

3 

Screw 

1 

27 

Spring, Time Set 

1 

4 

Cover 

1 

28 

Pin, Motor 

1 

5 

Capacity Gear 
Assembly 

1 

29 

Time Set Button 

1 

6 

L-Bracket Frame 

1 

30 

Spring, Main Gear 

2 

7 

Plug, Knob 

1 

31 

Ball 

2 

8 

Screw, Knob 

1 

32 

Gear, Main Piston 

1 

9 

Knob 

1 

33 

Countersunk Screw 
& Washer 

1 

10 

Indicator Plate 

1 

34 

Nut, Indicator 

1 

11 

24-Hour Time 
Gear Label 

1 

35 

Gear, Brine Valve 

1 

12 

24-Hour Time Gear 

1 

36 

Washer 

1 

13 

Reset Gear 

1 

37 

Label, Salt (.25) 

1 

14 

Cover, Top 

1 

38 

Salt Indicator 

1 

15 

Label, Voltage 

1 

39 

Screw 

1 

16 

Label, Back Cover 

1 

40 

Label, Tested 

1 

17 

Label, Serial # 

1 

41 

Meter Cable 

1 

18 

Label, Logo 

1 

42 

Clip, Clutch 

1 

19 

Label, Flow 

1 

43 

Spring, Clutch 

1 

20 

Wire Connector 

2 

44 

Clutch 

1 

21 

Screws, Motor 

3 

45 

Gear, Clutch Pinion 

1 

22 

Motor 

1 

46 

Power Cord Clip 

1 

23 

Screws, Motor 
Mount 

3 

47 

Power Cord 

1 

24 

Motor Mount Plate 

1 

48 

Base 

1 

Summary of Contents for HS Series

Page 1: ...Innovative Solutions for Your Water HS HL Valves Systems Service Manual Hankscraft Runxin LLC 300 Wengel Drive Reedsburg WI 53959 608 524 9465 sales hrh2o com hrh2o com...

Page 2: ...Up Procedure 17 18 b HS FTC HL FTC Filter Timer Valve Start Up Procedure 19 20 c HS SMM HL SMM Meter Valve Start Up Procedure 21 24 6 Sanitizing Procedure 25 7 Water Flow Diagrams 26 28 8 Assembly Dr...

Page 3: ...valves utilize high efficiency that lowers annual power use and can be configured with optional 24V motors and extended meters HS and HL valves also feature a quick connect drain with optional offset...

Page 4: ..._______________________________________________ Control Valve Serial Number label located on valve body front ________________________________ Valve Style HS FTC HS STC HS SMM HL STC HL SMM HL SMM 24...

Page 5: ...by an accredited professional to ensure all local state and municipal guidelines are met During cold weather it is recommended that the installer warm the valve to room temperature before operating Re...

Page 6: ...stem When there is moderate to high turbidity a filter should be installed on the inlet before the water softening system If the water pressure exceeds 120psi a pressure reducing valve must be install...

Page 7: ...ter Inlet Outlet Height 9x48 Tank Inlet Outlet Height 10x44 Tank Inlet Outlet Height 10x54 Tank Inlet Outlet Height 12x52 Tank Inlet Outlet Height 13x54 Tank 1 Metal Bypass 5 3 8 2 50 46 5 8 56 3 4 54...

Page 8: ...ted water back into the resin tank Use only Teflon tape on the drain fitting Solder joints should be completed prior to connecting piping to the valve Solder joints near the drain must be done before...

Page 9: ...icant only 5 Install the upper basket with a twist and lock action to center hub of the valve 6 Lubricate with silicone lubricant and install the valve base O ring around the neck of the valve 7 Place...

Page 10: ...nect the bypass from the valve 6 Put a container under the bypass Open the bypass to remove any foreign material out of the water lines 7 Close the bypass 8 Re connect the bypass to the valve 9 Open t...

Page 11: ...t pipe with inlet connector of bypass 2 Connect outlet pipe with outlet connector of bypass 3 See Fig 1 Drain Line Installation 1 Install drain line with an air gap to the floor drain Valve drain hose...

Page 12: ...ing 2 Install the filter screen into the tube insert and press both into the end of brine tube 3 Insert tube into brine connector and secure brine nut to the brine connector 4 See Fig 3 Brine Tank Ins...

Page 13: ...on the brine tank 5 Hold float and connected ABS tubing at the bottom securing the ABS tubing turn the black nut counterclockwise while the tubing is secured in place Set to desired salt setting and...

Page 14: ...of the tube when force is applied Therefore we strongly suggest using Gorilla Glue or any equivalent glue to glue the bottom only float assembly cap to the tube to prevent this cap from coming off th...

Page 15: ...ankscraft Runxin LLC 300 Wengel Drive 608 524 9465 hrh2o com sales hrh2o com 15 9 Install overflow elbow fitting with washer on the outside of tank Fasten nut on the inside of the tank 10 Replace brin...

Page 16: ...HS HL Valves Systems Service Manual Hankscraft Runxin LLC 300 Wengel Drive 608 524 9465 hrh2o com sales hrh2o com 16 System Installation Chart...

Page 17: ...cycles may be dialed manually by turning the knob clockwise until the desired cycle appears 2 Manually index the valve to Backwash position allow water to flow out the drain for 3 to 4 minutes for col...

Page 18: ...is not pinched between cover and housing 11 Turn a faucet on away from the installation location until the water from the plumbing lines has been purged 12 Softening system is now fully operational 1...

Page 19: ...cle appears 2 Manually index the valve to Backwash position allow water to flow out the drain for 3 to 4 minutes for color throw 3 Plug the valve into an approved power source Preferably a GFI grounde...

Page 20: ...1 5 2 2 5 3 3 5 4 4 5 5 5 5 6 6 5 7 7 5 8 No Of People Softeners Calendar Clock Regeneration Frequency Number Of Tab Pulls 2 1 1 1 1 1 2 2 2 2 2 3 3 3 3 3 3 3 1 1 2 2 3 3 3 3 3 3 4 4 4 4 4 4 4 1 2 2 2...

Page 21: ...e time and hardness and it automatically monitors system needs and regenerates only when necessary To set time of day press time set button and turn 24 hour gear until present time of day is at Time o...

Page 22: ...tops 8 Plug the valve into an approved power source Preferably a GFI grounded outlet Look in the sight hole in the back of the motor to see that it is running 9 Manually advance the valve to the begin...

Page 23: ...0 650 450 330 3 2 100 2 100 1 375 975 575 375 255 4 2 100 2 100 1 300 900 500 300 180 5 2 100 2 025 1 225 825 425 225 105 6 2 100 1 950 1 150 750 350 150 30 Capacity 30 000 Hardness PPM GPG 85 5 171 1...

Page 24: ...350 850 600 450 3 2 100 2 100 1 775 1 275 775 525 375 4 2 100 2 100 1 700 1 200 700 450 300 5 2 100 2 100 1 625 1 125 625 375 225 6 2 100 2 100 1 550 1 050 550 300 150 Capacity 48 000 Hardness PPM GPG...

Page 25: ...equipment and options described for this system Any alterations to the configuration would require evaluation by a trained water professional 1 Remove the brine tank cover and locate the brine well 2...

Page 26: ...the bottom the up through the media and out the drain line Brine Rinse Mode Softeners Only Hard water enters unit through the valve inlet flows up into the injector housing and down the nozzle throat...

Page 27: ...the nozzle throat and down through the media It then enters the distributor travels through the center hole in the piston and out to the drain line Rapid Rinse Mode Second Backwash The media is rinse...

Page 28: ...t the drain line Brine Tank Refill Mode Softeners Only Hard water enters unit through the valve inlet flows up through the injector housing and through the brine valve to refill the brine tank The sys...

Page 29: ...HS HL Valves Systems Service Manual Hankscraft Runxin LLC 300 Wengel Drive 608 524 9465 hrh2o com sales hrh2o com 29 8 Assembly Drawings and Parts List HS STC Timer Control Valve Assembly...

Page 30: ...Ball 4 23 Motor Mounting Plate 1 5 Skipper Wheel Assembly 1 24 Motor 1 6 Regeneration Pointer 1 25 Screw 3 7 Screw 6 26 Cover Back 1 8 Label Front 1 27 Main Gear Shaft 1 9 Cover Dust 1 28 Salt Label 1...

Page 31: ...HS HL Valves Systems Service Manual Hankscraft Runxin LLC 300 Wengel Drive 608 524 9465 hrh2o com sales hrh2o com 31 HS FTC Filter Timer Control Valve Assembly...

Page 32: ...1 26 Screws 3 6 Regeneration Pointer 1 27 Cover Back 1 7 Screw 6 28 Label Flow 1 8 Label Front 1 29 Label Logo 1 9 Cover Dust 1 30 Label Serial 1 10 Screw Dust Cover 2 31 Label Back Cover 1 11 Cover...

Page 33: ...HS HL Valves Systems Service Manual Hankscraft Runxin LLC 300 Wengel Drive 608 524 9465 hrh2o com sales hrh2o com 33 HS SMM Mechanical Meter Control Valve Assembly...

Page 34: ...inion 1 27 Idler Pinion 1 6 Clutch 1 28 Locating Pin 1 7 Spring 1 29 Cycle Actuator Gear 1 8 Spring Retainer 1 30 24 Hour Gear 1 9 Meter Cable 1 31 24 Hour Gear Label 1 10 Spring 2 32 Valve Position D...

Page 35: ...HS HL Valves Systems Service Manual Hankscraft Runxin LLC 300 Wengel Drive 608 524 9465 hrh2o com sales hrh2o com 35 HL STC Timer Control Valve Assembly...

Page 36: ...ring 2 28 Spring Time Set 1 7 Timer Wheel Frame 1 29 Time Set Button 1 8 L bracket Frame 1 30 Pin Motor 1 9 Reset Lever 1 31 Spring Main Gear 1 10 24 Hour Time Gear 1 32 Countersunk Screw Washer 1 11...

Page 37: ...HS HL Valves Systems Service Manual Hankscraft Runxin LLC 300 Wengel Drive 608 524 9465 hrh2o com sales hrh2o com 37 HL FTC Filter Timer Control Valve Assembly...

Page 38: ...1 5 Ball 4 25 Motor Mount Plate 1 6 Spring 2 26 Gear Main Driving 1 7 Timer Wheel Frame 1 27 Gear Passive 1 8 L Bracket Frame 1 28 Spring Time Set 1 9 Reset Lever 1 29 Time Set Button 1 10 24 Hour Ti...

Page 39: ...HS HL Valves Systems Service Manual Hankscraft Runxin LLC 300 Wengel Drive 608 524 9465 hrh2o com sales hrh2o com 39 HL SMM Mechanical Meter Control Valve Assembly...

Page 40: ...Gear 2 7 Plug Knob 1 31 Ball 2 8 Screw Knob 1 32 Gear Main Piston 1 9 Knob 1 33 Countersunk Screw Washer 1 10 Indicator Plate 1 34 Nut Indicator 1 11 24 Hour Time Gear Label 1 35 Gear Brine Valve 1 1...

Page 41: ...HS HL Valves Systems Service Manual Hankscraft Runxin LLC 300 Wengel Drive 608 524 9465 hrh2o com sales hrh2o com 41 HS HL Valve Body Assembly...

Page 42: ...acer 1 32 Adaptor Coupling 2 8 O Ring 2 33 O Ring 4 9 Brine Valve Seat 1 34 Yoke 1 10 Air Disperser 1 35 Screw 2 11 O Ring 1 36 Clip 1 12 O Ring 2 37 Valve Body 1 13 Softener Injector Body 1 38 Spacer...

Page 43: ...l Drive 608 524 9465 hrh2o com sales hrh2o com 43 HS SMM HL SMM Meter Assembly and Parts List Item No Description Quantity 1 Screw 4 2 Meter Cover Assembly 1 3 O Ring 1 4 Impeller 1 5 Post Impeller 1...

Page 44: ...HS HL Valves Systems Service Manual Hankscraft Runxin LLC 300 Wengel Drive 608 524 9465 hrh2o com sales hrh2o com 44 Stainless Steel Bypass Available in 3 4 and 1...

Page 45: ...ws The injector and brine module can now be removed from the control valve 7 Remove and discard valve body O Rings 8 Replace brine valve a Pull brine valve from injector body b Remove and discard O Ri...

Page 46: ...Tighten screws 13 Reconnect brine tube and drain line 14 Return bypass to In Service position Water pressure automatically builds in the system Be sure to shut off any bypass line 15 Check for leaks...

Page 47: ...slot in drive yoke rotate control know if necessary 10 Replace timer mounting screws 11 Replace screw and washer at drive yoke 12 Return bypass to normal In Service position Water pressure automatical...

Page 48: ...tainer plate 10 Pull upward on end of piston yoke until assembly is out of valve 11 Inspect the inside of the valve to make sure that all spacers and seals are in place and that there is no foreign ma...

Page 49: ...eel counterclockwise until it stops at Regeneration position 21 Start regeneration cycle manually if water is hard 22 Plug cable into meter cover Rotate cable to align drive flat if necessary Replacin...

Page 50: ...14 Replace screw and washer at drive yoke 15 Return bypass to normal In Service position Water pressure automatically builds in the system Be sure to shut off any bypass line 16 Plug electrical cord...

Page 51: ...tions 8 Remove two screws and clips at control valve 9 Pull meter module out of control valve 10 Apply silicone lubricant to four new O rings and assemble to four ports on new meter module 11 Assemble...

Page 52: ...enough brine in the brine tank 21 Rotate program wheel counterclockwise until it stops at Regeneration position 22 Start regeneration cycle manually if water is hard 23 Plug cable into meter cover Rot...

Page 53: ...y on cover and rotate if necessary to assist in assembly 11 Replace four screws and tighten 12 Return bypass to normal In Service position Water pressure automatically builds in the system Be sure to...

Page 54: ...in BLFC a Clean injector and replace screen b Replace timer c Clean or replace brine valve d Clean or replace BLFC 5 Softener Fails to Draw Brine a DLFC is plugged b Injector is plugged c Injector sc...

Page 55: ...ube is not cracked e Check O rings and tube pilot f Replace bed g Make sure filter has correct DLFC Be sure flow control is not clogged or drain line restricted Be sure water pressure has not dropped...

Page 56: ...rts are installed by a Hankscraft Runxin factory trained and authorized installer Hankscraft Runxin s obligation by this Limited Warranty at is option is to repair or replace any warrantied product on...

Page 57: ...he requirements of the user of the product and Hankscraft Runxin does not authorize others to assume such liability on its behalf THE WARRANTIES AND REMEDIES HEREIN ARE EXCLUSIVE AND IN LIEU OF ANY AN...

Page 58: ...Hankscraft Runxin LLC 300 Wengel Drive 608 524 9465 hrh2o com sales hrh2o com 58 12 Contact Information Innovative Solutions for Your Water Hankscraft Runxin LLC 300 Wengel Drive Reedsburg WI 53959 60...

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