HANGCHA XEN Series Operation Manual Download Page 1 | Manualshive

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Aerial Work Platform

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All

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electric Scissor Lift

OPERATION MANUAL

Model

65XEN

78XEN

80XEN

100XEN

120XEN

140XEN

160XEN

80XENS

100XENS

160XENS

HANGCHA GROUP CO., LTD.

5/2023

XEN

Series

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2
3
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Summary of Contents for XEN Series

Page 1: ...Aerial Work Platform All electric Scissor Lift OPERATION MANUAL Model 65XEN 78XEN 80XEN 100XEN 120XEN 140XEN 160XEN 80XENS 100XENS 160XENS HANGCHA GROUP CO LTD 5 2023 XEN Series...

Page 2: ...ns on how to use this aerial work platform properly and guidance on the safe operation and preventive maintenance It also describes the working principles and fault diagnosis procedures for this machi...

Page 3: ...of rollover 18 3 6 Hazards in the work environment 21 3 7 Danger of unsafe operation 22 3 8 Danger of falling 23 3 9 Danger of collision 24 3 10 Danger of jamming 25 3 11 Danger of explosion fire 25 3...

Page 4: ...on instructions 40 7 1 Emergency measures 40 7 2 Operate on the ground 40 7 3 Operate on the platform 41 7 4 Extend and retract the platform 42 7 5 Maintenance arm 43 7 6 Batteryand charger 44 8 Maint...

Page 5: ...f the machine in this operation manual Avoid possible hazards Always perform a pre operation check Always perform a functional test before use Check the workplace Use the machine only according to its...

Page 6: ...according to the terms of the contract between the machine owner and the user The User must ensure that the all electric scissor lift is used only for the specified purpose and that any danger that ma...

Page 7: ...electric scissor lift its nameplate signs labels and user s manual should also be modified accordingly Only if the original manufacturer is no longer in the this industry and no other enterprise has...

Page 8: ...manual introduces the XEN series aerial work platform and the user can determine the lifting height and other information from the product model Model Meaning 140 Lifting height 100mm X Scissor type E...

Page 9: ...hydraulic system have stable and reliable performance and are sourced from high end brands to ensure consistent and smooth working performance A emergency lowering device is provided so that in the ev...

Page 10: ...r to people on the ground Anti rollover protection device It opens automatically when the platform is lifted to ensure that the machine will not roll over when the machine is driven over a pothole Hyd...

Page 11: ...platform 8 Scissor arms 9 Chassis 10 Steering assembly 11 Tires 12 Battery 13 Power off switch 14 Charger 15 Anti rollover device 16 Emergency lowering handle 17 Step board 18 Brake release valve 19...

Page 12: ...tion of the platform on the ground 4 Emergency stop switch It is used to stop all functional actions 5 Key switch It is used to switch between the ground and platform control 6 Enable button It is use...

Page 13: ...fting button The lifting function is activated when the indicator light turns on 11 Speed button The low speed mode is activated when the indicator light turns on 12 Horn button It is used to sound th...

Page 14: ...sitions for various labels and signs Please become familiar with the labels and signs before operating the machine 1 Safety belt anchorage label 2 Rated load capacity label 3 Safety belt hook label 4...

Page 15: ...orking height m 6 50 7 80 Max horizontal length m 0 90 0 90 Safe working load kg 320 230 Safe load for extended platform kg 113 113 Max working staff Numbe r of people Indoors 2 Outdoors 1 Indoors 2 O...

Page 16: ...load for extended platform kg 113 113 Max working staff Numbe r of people Indoors only 2 Indoors only 2 Wheelbase m 1 86 1 86 Wheel track m 0 71 0 71 Turning radius Inner wheel m 0 0 Outer wheel m 2 1...

Page 17: ...450 Safe load for extended platform kg 113 113 Max working staff Numbe r of people 2 2 Wheelbase m 1 86 1 86 Wheel track m 1 02 1 02 Turning radius Inner wheel m 0 0 Outer wheel m 2 2 2 2 Max allowabl...

Page 18: ...ad for extended platform kg 113 113 Max working staff Numbe r of people Indoors 2 Outdoors 1 Indoors only 2 Wheelbase m 1 86 1 86 Wheel track m 1 02 1 02 Turning radius Inner wheel m 0 0 Outer wheel m...

Page 19: ...30 230 Safe load for extended platform kg 113 113 Max working staff Numbe r of people Indoors only 2 Indoors only 2 Wheelbase m 2 23 2 23 Wheel track m 1 27 1 12 Turning radius Inner wheel m 0 0 Outer...

Page 20: ...peration maintenance and repair process are caused by the failure to follow the basic safety operation procedures and precautions If the potential safety hazards are analyzed and corresponding safety...

Page 21: ...is an emergency hazard which may cause death or serious injury It is used to indicate that there is a potential hazard which may cause death or serious injury It is used to indicate that there is a p...

Page 22: ...750 11 35 750 1 000 14 45 3 5 Danger of rollover Max load capacity of the platform Model Max Load Max Load Capacity Max Number of Max Manual Operating Risk of electrical shock Follow the relevant gove...

Page 23: ...ly 2 Indoors only 400N 160XENS 230kg 113kg Indoors only 2 Indoors only 400N Danger of rollover The total weight of personnel equipment and materials on the platform must not exceed the maximum load ca...

Page 24: ...achine stability Do not modify or alter the aerial work platform without the manufacturer s prior written permission It will increase the platform weight or surface area or carrying load if the operat...

Page 25: ...nd flat ground Do not use the tilt alarm as a level indicator The tilt alarm will sound only when the machine is severely tilted If the tilt alarm sounds when the platform is lifted the operator shoul...

Page 26: ...er of unsafe operation The machine should be operated in strict accordance with the requirements of this manual and the maintenance manual or if there are stricter industrial or local regulations the...

Page 27: ...to push other machines or objects Do not make platform contact or tie it to any adjacent objects Do not place the load outside the platform Do not use the platform controller to lower the platform if...

Page 28: ...g lowering and steering function of the machine The user must abide by the rules on personal protective equipment for users workplace rules and government rules on safety helmets safety belts and glov...

Page 29: ...ed objects Do not drive in a dangerous manner when operating the machine Danger of jamming Do not put your hands and arms close to parts where they may become jammed or stuck Do not operate under the...

Page 30: ...t easy to understand and kept in the file case on the platform Unsafe operation can be dangerous Do not operate the machine when there is hydraulic oil leakage Hydraulic oil leaks may penetrate and bu...

Page 31: ...or Clean any hydraulic oil off your skin once the maintenance and repairs are completed Dispose of the used hydraulic oil in accordance with legal requirements Do not plug leaking hydraulic oil with y...

Page 32: ...and turn the Emergency Stop Switch on the platform control box to the OFF position 5 Press and turn the Emergency Stop Switch on the ground control box to the OFF position 6 Turn the Key Switch on th...

Page 33: ...loading surface belts or ropes are strong enough to carry the machine see the section Specifications When using a forklift or crane to lift the machine please use good judgment and planning to control...

Page 34: ...aults or cannot be moved due to any damage please do not tow it proper transportation vehicles should be used Carry out a manual brake release operation before towing the machine Do not move or tow a...

Page 35: ...h item and location for changes damage looseness or missing parts Do not use damaged or altered machines Mark the machine and stop using it if any damage or any changes to the original machine are fou...

Page 36: ...extension part Platform control handle Scissor arm pins and fasteners Nuts bolts and other fasteners Check the whole machine to find Cracks in welded joints or structural components Dents or damage t...

Page 37: ...situations Steep slopes or openings Protrusions ground obstacles or debris Inclined surfaces Weak or slippery surfaces Aerial obstacles and high voltage wires Dangerous locations Surface supports tha...

Page 38: ...id flat and free of obstacles Ensure that the battery pack is connected Turn on the main power switch 6 1 Test the ground controller 1 Pull out the red Emergency Stop switches on the platform and the...

Page 39: ...in the direction of the arrow Result All functions will be turned off Test the lifting and lowering function 1 Press the lifting button and it will light up 2 Hold and push the control handle forward...

Page 40: ...op the machine and ensure it will not roll down on any slope that the machine can climb Test the driving speed limit 1 Press the lifting button and it will light up 2 Lift the platform about 2m until...

Page 41: ...N 100XEN 120XEN and 140XEN Place two wooden blocks with the dimensions 150mm 35mm W H under the two wheels on the left right side of the machine and then drive the machine onto these two wooden blocks...

Page 42: ...rollover device should be enabled automatically The anti rollover device activates two limit switches to restrict the machine s travel When the platform is lifted to the position where the fork seat l...

Page 43: ...39 cannot be lifted or driven Lower the platform and remove the wooden block...

Page 44: ...w operator should conduct pre operation check functional tests and workplace check before using the machine 7 1 Emergency measures Emergency stop Press the red Emergency Stop button on the ground cont...

Page 45: ...ering button and it will light up 2 Hold the enable switch on the control handle 3 Use the thumb rocker switch on the top of the control handle to turn the steering wheel Use the color direction arrow...

Page 46: ...n tortoise speed indicator lights up indicating that the lift is running in low driving speed mode Battery leveldisplay Check the battery level from the LED on the platform control handle Table of bat...

Page 47: ...ld the platform guardrail reversing the steps stated above and then fit the D shaped pins into the slots to ensure safe and correct installation Do not place your hands in any positions where they may...

Page 48: ...water through the filling port on the top of the battery to make the distilled water cover the electrode plate Do not overfill 4 Fit the ventilation cover 5 Connect the charger to a grounded AC circui...

Page 49: ...enance and repair plan Complete records should be made after each maintenance and repair Only trained and approved service personnel can repair the machine Unless otherwise detailed the operator shoul...

Page 50: ...ts After completing each section of the report check the corresponding box to mark it If it is Fail for any check item the operator must stop the machine recheck it after repair and check the Pass Aft...

Page 51: ...aintenance every 30 days Maintenance Record Sheet B Item Pass Fail Pass After Repair B 1 Check the wires B 2 Check the wheels and tires B 3 Check the battery B 4 Check the hydraulic oil B 5 Check the...

Page 52: ...8 Maintenance Record Sheet D Item Pass Fail Pass After Repair D 1 Replace the oil return filter D 2 Change the hydraulic oil D 3 Check the bushings and sliding blocks D 4 Check the key structural part...

Page 53: ...l customer service hotline 400 884 7888 Address 88 Donghuan Road Lin an Economic Development Zone Zhejiang China Tel 0571 88926666 Headquarter 85191117 Fax 0571 85131772 Postcode 311305 Website http w...

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