Handicare TROPHY 20 Page 22 Service Manual Download

Page: 22 / 99

22 | Spare parts

Trophy 20

06a Wiring, electronics and batteries (ID-no PBxxxxx only)

Pos

Qty

Article number Description

9006563

Battery harness 60A

9006564

Battery harness 100A

9006097

Power harness S-Drive 90A

9006101

Power harness S-Drive 120A (for Alpine Transaxle)

9002758

Battery (34Ah C5) (40Ah C20)

9002759

Battery (50Ah C5) (60Ah C20)

9002760

Battery (63Ah C5) (74Ah C20)

4,5

1012412

Connector cover S-Drive 120A

4,5,6

9002457

S-drive controller 120A (for Alpine Transaxle)

9006080

Hexagon head cap screwM5x25

00000.3212

Recessed buttonhead screw M4x25

9,10

1015385

Connector cover S-drive 90A

9,10,11

1015386

S-drive controller 90A

1007078

Hexagon head cap screw M5x16

1002558

Controller interface

9006124

Tule

9004503

Rear light LED

00000.1501

Hexagon nut M6

9006105

Horn

00000.4322

Hexagon bolt M8x12

9004431

Speed sensor

9006095

Main harness

9004419

Charging harness

9002752

Set battery connection covers

9006096

Lighting harness

9006193

Brake switch extension harness

9005911

Mounting bracket for S-drve controller

00000.4036

Hexagon head cap screwM5x12

Summary of Contents for TROPHY 20

Page 1: ...SERVICE MANUAL TROPHY 20 ...

Page 2: ...reserves the right to changes and modifications The information provided is valid for the product in its standard version Handicare cannot be held liable for possible damage resulting from specifications of the product deviating from the standard configuration The available information has been prepared with all possible diligence but Handicare cannot be held liable for possible errors in the info...

Page 3: ...inted circuit board and throttle control ID no PBxxxxx only 18 05b Console printed circuit board and throttle control ID no QBxxxxx onwards 20 06a Wiring electronics and batteries ID no PBxxxxx only 22 06b Wiring electronics and batteries ID no QBxxxxx onwards 23 07 Seat and seat post 24 08 Covers Trophy 20 3W 25 09 Covers Trophy 20 4W 27 10 Covers common 29 4 3 Options 30 5 Service instructions 3...

Page 4: ...Trophy 20 4 7 5 Electrical diagram Trophy 20 93 7 6 Service information transaxles 95 8 Warranty 96 8 1 Provisions of warranty 96 8 2 Statement of liability 97 ...

Page 5: ...umber Name of the part concerned This information is provided on the identification plate See Identification of the product Available documentation The following technical documentation is available required to service this scooter User manual Service manual Service and technical support For information concerning specific settings maintenance or repair works please contact the Handicare Customer ...

Page 6: ...he product Warning Warnings for the user of this manual to prevent personal in jury Not following these instructions may result in physical injury damage to the product or damage to the environment Reference symbol When necessary this service manual refers to other manuals as shown below Battery charger refers to the user manual of the battery charger Scooter refers to the general user manual of t...

Page 7: ... and other sources may have an influence on the scooter It cannot be excluded that the scooter will interfere with the electromagnetic fields of for example shop doors burglar alarm systems and or garage door openers In the unlikely event that such problems do occur you are requested to notify your dealer immediately Powered wheelchairs and scooters can be affected by sources of radio waves such a...

Page 8: ...scooter can not be pushed 2 FREEWHEEL NEUTRAL mode Lever lowest position Motor brake not applied Scooter can be pushed manually when electronics are off B Identification plate A Model B Year of manufacture C ID number D Usage indoor outdoor or both E Maximum load in kg F Manufactures address C Instruction for transportation Scooter Warning The scooter is not intended to be used as seat in motor ve...

Page 9: ...ty tools for the adjustment s described Make sure that the hexagon of the spanner is attached securely to the hexagon of the fastening article This prevents the rotation of hexagons of fastening articles and spanners that may affect proper adjustment The following tools are needed for various electronic settings Quantity Description Function 1 PG pc programmer B version Adaptation of the drive pro...

Page 10: ...art concerned cannot be purchased separately The part concerned is part of the assembly shown This assembly must be ordered as one piece It has to be replaced in its entirety Boxed position numbers refer to the relevant drawing Order address Please mail or fax your orders to your supplier Service technicians Repairs may only be carried out by trained and authorised service technicians During the e...

Page 11: ...heels 14 04 Steering column mirror and basket 16 05a Console printed circuit board and throttle control ID no PBxxxxx only 18 05b Console printed circuit board and throttle control ID no QBxxxxx onwards 20 06a Wiring electronics and batteries ID no PBxxxxx only 22 06b Wiring electronics and batteries ID no QBxxxxx onwards 23 07 Seat and seat post 24 08 Covers Trophy 20 3W 25 09 Covers Trophy 20 4W...

Page 12: ...04 2NSE 3 4 1 9003440 Frame with ball head bearings 3W 5 2 9006079 Washer flat M4x20x1 2 6 2 9005928 Haxagon bolt M4x12 7 1 9003444 Mounting bracket front cover 8 8 9005689 Cable clip 9 1 1001796 Retaining ring 20mm 10 1 9004153 Front fork 11 2 00000 2003 Washer flat M8 12 1 00000 1702 Lock nut M8 13 1 9002166 haxagon bolt M8x150 st10 9 14 15 16 1 9004159 front wheel 3W 15 1 15010 4100 Tube 16 1 9...

Page 13: ...1002242 Hexagon head cap screwM10x40 11 4 00000 1703 Lock nut M10 12 13 2 1012525 Assy Shock absorber front 4W 13 4 1002840 Skiffy fixation ring ø10mm 14 1 9003444 Mounting bracket front cover 15 2 9006079 Washer flat M4x20x1 2 16 2 9005928 Haxagon bolt M4x12 17 18 1 9003392 Frame with ball head bearings 4W 18 2 9000493 Ball head bearing 6004ZZE 19 8 9005689 Cable clip 20 4 00000 1702 Lock nut M8 ...

Page 14: ... sensor magnet 10 1 9006080 Hexagon head cap screwM5x25 11 1 1012104 Motor brake 12 1 1012106 Free wheel lever 13 1 1012313 Carbon brushes with covers set of 4 14a 1 1012529 Assy Transaxle Alpine for S Drive 120A 14b 1 1012530 Assy Transaxle std 15 4 00000 1703 Lock nut M10 16 2 1012124 Key for transaxle 17 2 9004564 Brake mounting 18 4 00000 4004 Hexagon head cap screwM6x45 19a 1 9004142 Brake ri...

Page 15: ...mber Description 25 1 1002242 Hexagon head cap screwM10x40 26a 1 9004133 Fender mounting bracket right 26b 1 9004132 Fender mounting bracket left 27 4 00000 4307 Hexagon bolt M6x12 28 1 9003417 Rear frame 29 2 00000 2003 Washer flat M8 30 2 00000 1702 Lock nut M8 31 2 9002341 Button head screw M8x30 ...

Page 16: ...cket for large basket without locking mechanism 8 2 00000 4307 Hexagon bolt M6x12 9 2 00000 2202 Spring washer M6 10 1 9006544 Mounting bracket for mirrors 11a 1 1009250 Mirror left 11b 1 1009251 Mirror right 12 2 00000 2203 Spring washer M8 13 2 00000 1502 Hexagon nut M8 14 1 9004126 Cover plate steering adjustment 15 2 9002792 Screw Ejot K30x6 16 1 1012531 Assy Tiller bearing 17 1 9004169 Cylind...

Page 17: ...crew Ejot K40x12 28 1 1012532 Assy Slider Gas spring 29 1 9006559 Gas spring actuator cable 30 1 9005607 Spiral pin heavy duty 6x32 31 1 9004175 Steering column adjustment tube 32 1 00000 2203 Spring washer M8 33 1 00000 4041 Hexagon head cap screwM8x55 34 1 9004190 Spacer 35 1 9004191 Handle steering adjustment 36 1 9004185 Steering wheel see 05a and 05b ...

Page 18: ...7 Sheet metal screw 2 9x13 12 1 9004331 Cover brake position 13 1 00000 3719 Buttonhead screw M5x10 14 1 9005810 Ignition key 15 1 9006111 Ignition switch 16 2 9004303 Cover for indicator switch 17 2 9006106 Indicator switch 18 1 9004302 Steering wheel cover bottom 19 1 9004301 Steering wheel cover top 20 1 9005802 Srew Ejot K40x12 21 1 9004197 Rear cover steering column 22 2 00000 2106 Washer fla...

Page 19: ...ed circuit board and throttle control ID no PBxxxxx only Pos Qty Article number Description 31 1 9007223 Console bottom 32 4 9005802 Srew Ejot K40x12 33 2 00000 3200 Recessed buttonhead screw M5x12 34 1 9004641 Throttle harness 35 5 1015323 Cable clips set 25 ...

Page 20: ...ering wheel 11 4 00000 3307 Sheet metal screw 2 9x13 12 1 9004331 Cover brake position 13 1 00000 3719 Buttonhead screw M5x10 14 1 9005810 Ignition key 15 1 9004432 Ignition switch 16 2 9004303 Cover for indicator switch 17 2 9004435 Indicator switch 18 1 9004302 Steering wheel cover bottom 19 1 9004301 Steering wheel cover top 20 1 9005802 Srew Ejot K40x12 21 1 9004197 Rear cover steering column ...

Page 21: ...e number Description 30a 1 9007572 Tiller PCB Basic 30b 1 9007374 Tiller PCB Dual control 30c 1 9007373 Tiller PCB Full option 31 1 9007223 Console bottom 32 4 9005802 Screw Ejot K40x12 33 2 00000 3200 Recessed buttonhead screw M5x12 34 2 9004641 Throttle harness 35 5 1015323 Cable clips set 25 1 9007372 Full option steering wheel ...

Page 22: ...lpine Transaxle 7 2 9006080 Hexagon head cap screwM5x25 8 2 00000 3212 Recessed buttonhead screw M4x25 9 10 1 1015385 Connector cover S drive 90A 9 10 11 1 1015386 S drive controller 90A 12 2 1007078 Hexagon head cap screw M5x16 13 1 1002558 Controller interface 14 1 9006124 Tule 15 2 9004503 Rear light LED 16 4 00000 1501 Hexagon nut M6 17 1 9006105 Horn 18 1 00000 4322 Hexagon bolt M8x12 19 1 90...

Page 23: ...20 4 5 1 1012412 Connector cover 4 5 6 1 9002457 S drive controller 120A 7 2 9006080 Hexagon head cap screw M5x25 8 2 00000 3212 Recessed buttonhead screw M4x25 9 10 1 1015385 Connector cover S drive 90A 9 10 11 1 1015386 S drive controller 90A 12 2 00000 4036 Hexagon head cap screw M5x12 13 1 9004430 Controller interface 14 1 9006124 Tule 15 2 9004503 Rear light LED 16 4 00000 1501 Hexagon nut M6...

Page 24: ...ost Master seat 6 1 1012523 Assy Seat post std 7 1 00000 3723 Button head screw M6x8 8a 1 1008995 Captain seat standard 8b 1 1009244 Captain seat with high back 9a 1 1008999 Armrest right Captain seat 9b 1 1008998 Armrest left Captain seat 10 2 232103 Armrest pad PU Captain seat 11 1 1008996 Seat frame with slider Captain seat 12 4 229001 Thumb screw 13 2 1009001 Detent button 14 1 9006157 Ring se...

Page 25: ...11 2 00000 2106 Washer flat M4 3xD 12 1 9003476 Floormat 3W 13a 1 9004571 Front inner fender right 3W 13b 1 9004570 Front inner fender left 3W 14 4 9005928 Hexagon bolt M4x12 15a 1 9003473 Front fender right 3W 15b 1 9003472 Front fender left 3W 16 2 00000 2106 Washer flat M4 3xD 17 2 9005928 Hexagon bolt M4x12 18 1 9003457 Head light cover 19 1 9005802 Screw EJOT K40x12 20a 1 9004442 Front tiller...

Page 26: ... cover Sparkling champagne metalic 22d 1 1015366 Front cover Graphite black metalic 22e 1 1015367 Front cover Moonstone blue metalic 23 2 00000 4060 Hexagon head cap screwM4x20 24 1 9004428 Head light 25 2 00000 1507 Hexagon nut M6 26 1 9003459 Front cover bottom 27 2 9004652 Push rivet 28 2 9005927 Hexagon bolt M4x20 29 2 00000 1507 Hexagon nut M6 30 1 1015454 Front bumper 3W 31 4 9005802 Screw E...

Page 27: ...11b 1 9003464 Front fender left 4W 12 2 00000 2106 Washer flat M4 3xD 13 2 9005928 Hexagon bolt M4x12 14 1 9003457 Head light cover 15 1 9005802 Screw EJOT K40x12 16a 1 9004442 Front tiller cover Ruby red metalic 16b 1 9004445 Front tiller cover Platinum white metalic 16c 1 9004448 Front tiller cover Sparkling champagne metalic 16d 1 9004451 Front tiller cover Graphite black metalic 16e 1 9004454 ...

Page 28: ...d light 21 2 00000 1507 Hexagon nut M6 22 1 9003459 Front cover bottom 23 2 9004652 Push rivet 24 2 9005927 Hexagon bolt M4x20 25 2 00000 1507 Hexagon nut M6 26 1 9003469 Front spoiler 27 1 9003470 Front bumper 4W 28 2 9005802 Screw EJOT K40x12 29a 1 9004573 Front inner fender right 4W 29b 1 9004572 Front inner fender left 4W 30 4 9005928 Hexagon bolt M4x12 ...

Page 29: ...onstone blue metalic 2 1 9004129 Motor cover 3 4 00000 2106 Washer flat M4 3xD 4 4 9005927 Hexagon bolt M4x20 5 2 1012526 Assy Rear fender 6 6 00000 3624 Screw M5x8 7 8 9 1 1012521 Assy Rear bumper 8 2 9003480 Reflector red 9 1 1012522 Assy Logo button Handicare 10 2 00000 2106 Washer flat M4 3xD 11 2 9005927 Hexagon bolt M4x20 12 1 9003462 Frame cover 13 2 00000 2106 Washer flat M4 3xD 14 2 90059...

Page 30: ...atinum white metalic 3 covers 1008572 Assy foot throttle ID no PBxxxxx only 9007499 Assy foot throttle ID no QBxxxxx onwards 2 9000701 Trolleybag 3 4930 Rear Basket 9000620 Mounting bracket rear 4 1001813 Luggage carrier 5 1001814 Walking aid holder 6 9000703 Front bag for std bracket with locking mechanism 7 1003095 Cane holder mounted to chair horizontal 8 2537 Cane holder mounted to chair verti...

Page 31: ...the drive see 7 6 x Inspecting the mechanical parts x Inspecting the bearings x Inspecting the suspension x Checking the tyres x Checking all fastenings and bolts tighten if necessary x Sign the inspection record table in the user manual x It is recommended that the dealer carries out a service on the scooter at least once a year If the scooter is used intensively the service should be carried out...

Page 32: ...ndicates how the batteries are to be connected This sticker is located on the rear cover and on the battery cable Warning Ensure that the batteries are always well charged Do not use the scooter if the batteries are almost flat Doing so may damage the batteries and means you run the risk of coming to an unexpected standstill Ensure that the batteries are never completely flat This can seriously da...

Page 33: ...y inflated the range of the scooter may be reduced and the tread may wear more quickly Warning When inflating tyres never exceed the maximum recommended tyre pressure which is stated on the tyres 2 5 bar front and 3 5 bar rear Never forget to replace the valve cap after inflating the tyres The valve cap prevents dirt and sand from getting into the valve See the Maintenance table regarding tyre che...

Page 34: ... rear part Remove the retaining ring and spiral pin Remove the complete fork with wheel Remove the hexagon nut washer and bolt to take out the wheel Replace the new front fork 3W Rebuild the scooter in the reverse order Notice Some parts need to be replaced the replacement is indicated by a symbol Some operations have to be carried out by two persons this is indicated by a symbol Relevant article ...

Page 35: ...Service instructions 35 Trophy 20 Service instructions 35 Service instructions 35 5 6 7 ...

Page 36: ...ing device to raise the scooter clear of the ground Instructions The following operations are required to replace the front wheel Remove the cover and the four hexagon screws to remove the front wheel Mount the new front wheel in the reverse order Relevant article numbers 9004511 Front wheel 4W Tools used Screwdriver medium Torque wrench socket bit 6 mm Notice N a 1 2 3 4 ...

Page 37: ...tion key Instructions The following operations are required to adjust the shock absorber front Read the table for more information about the adjustment of shock absorbers Use the suspention adjustment key to adjust the shock absorber as desired Relevant article numbers N a Tools used 9000825 Suspension adjustment key Notice Position 0 soft and position 4 hard 1 ...

Page 38: ...e front cover rear part the front fender L R the front cover bottom and the front bumper Remove the Allen hexagon screws and locknut form the shock absorbers on the swing arm top and lower assy Remove shock absorber Adjust the new shock absorber according the specifications Replace the new and adjusted shock absorber Rebuild the scooter in the reverse order Note Be sure you fasten all bolts and nu...

Page 39: ...Service instructions 39 Trophy 20 Service instructions 39 Service instructions 39 3 4 5 6 7 8 ...

Page 40: ...Remove the cover and the hexagon bolt to remove the front wheel Remove the hexagon screw from the lower swing arm Remove shock absorber and the two axle suspension parallel bolts Remove the lock nut at the wheel side of the swing arm and turn the swing arm out of its position Replace the new swing arm Rebuild the scooter in the reverse order Relevant article numbers 9004459 Swing arm lower assy 90...

Page 41: ...Service instructions 41 Trophy 20 Service instructions 41 Service instructions 41 3 4 5 6 7 ...

Page 42: ...e ground Instructions The following operations are required to replace the rear wheel Note Suitable work area required Remove the cover and four hexagon head cap screws to remove the rear wheel Mount the new rear wheel in the reverse order Relevant article numbers 1014662 Rear wheel 8 right black assy 1014661 Rear wheel 8 left black assy Tools used Screwdriver Torque wrench socket bit 6 mm Notice ...

Page 43: ...uitable work area required Remove the cap and hexagon flange bolt to remove the rear wheel Remove the brake cable Remove the two hexagon head cap screw and remove the brake Mount the new brake Rebuild the scooter in the reverse order Use Loctite 243 before fastening the hexagon flange bolt with 90 Nm Relevant article numbers 9004141 Brake left Tools used Screwdriver Torque wrench socket 16 mm Alle...

Page 44: ...Trophy 20 44 Service instructions 44 Service instructions 5 ...

Page 45: ...brake Remove the hexagon screw and remove the free wheel lever Remove the four lock nuts and remove the transaxle and rubber mounting strips Unscrew the carbon brush cover Pull the carbon brush out of the housing and remove the brush Inspect the collector on the anchor of the motor if the collector is seriously worn replace the entire drive unit Clean the collector on the anchor of the motor from ...

Page 46: ...Trophy 20 46 Service instructions 46 Service instructions 3 4 5 6 7 8 ...

Page 47: ...Service instructions 47 Trophy 20 Service instructions 47 Service instructions 47 9 ...

Page 48: ...ired Remove the rear cover Disconnect all motor connectors from the S drive controller and the speed sensor cable Lock the freewheel lever Remove the four hexagon bolts and remove the motor cover Remove the hexagon screws and remove the free wheel lever Mount the new free wheel lever Rebuild the scooter in the reverse order Relevant article numbers 1012104 Motor brake Tools used Screwdriver Socket...

Page 49: ...Service instructions 49 Trophy 20 Service instructions 49 Service instructions 49 3 4 5 6 7 8 ...

Page 50: ...Trophy 20 50 Service instructions 50 Service instructions 9 ...

Page 51: ...otor cover Remove the cover and hexagon flange bolt to remove the rear wheel Remove the two hexagon head cap screws to remove the brake mounting key and brake Remove the hexagon screw and remove the free wheel lever Remove the four lock nuts and remove the transaxle and rubber mounting strips Mount the new the transaxle Rebuild the scooter in the reverse order Use Loctite 243 before fastening the ...

Page 52: ...Trophy 20 52 Service instructions 52 Service instructions 3 4 5 6 7 Note Use Loctite 243 at the indicated locations during assembling the wheelchair 8 ...

Page 53: ...uitable work area required Remove the seat Remove the battery cover Loosen the battery strap Disconnect all connectors from the battery Remove the battery Read the table for more information about the adjustment of shock absorbers Use the special adjustment tool to adjust the shock absorber as desired Rebuild the scooter in the reverse order Relevant article numbers N a Tools used 9000825 Suspensi...

Page 54: ...Trophy 20 54 Service instructions 54 Service instructions 3 4 5 ...

Page 55: ... the rear cover Remove the battery cover Remove the roll bar Remove the hexagon head cap screw Take out the shock absorber Read the table for more information about the adjustment of shock absorbers Use the special adjustment tool to adjust the shock absorber as desired Mount the new correct adjusted shock absorber Rebuild the scooter in the reverse order Relevant article numbers 9000603 Shock abs...

Page 56: ...Trophy 20 56 Service instructions 56 Service instructions 3 4 5 6 7 8 ...

Page 57: ...Service instructions 57 Trophy 20 Service instructions 57 Service instructions 57 9 ...

Page 58: ...ole bottom Disconnect the connectors of the console bottom Remove the recessed button head and Ejot screws disconnect the stop switch and remove the top and bottom steering wheel covers Remove the two Ejot screws and washers to remove the rear cover steering column disconnect in between the connectors from the ignition switch Remove the two sheet metal screws and the throttle potentiometer disconn...

Page 59: ...Service instructions 59 Trophy 20 Service instructions 59 Service instructions 59 3 4 5 6 7 8 ...

Page 60: ...Trophy 20 60 Service instructions 60 Service instructions 9 ...

Page 61: ...dle for steering adjustment upwards and move the steering column downwards Remove the four hinge pins and the spiral pin Disconnect the gas spring actuator remove the hinge pin and remove the two bolts from the gas spring slider Remove the gas spring slider and loosen the hinge pin and lock nut Mount the new gas spring Rebuild the scooter in the reverse order Note Be sure you fasten all bolts and ...

Page 62: ...Trophy 20 62 Service instructions 62 Service instructions 3 4 6 7 8 9 ...

Page 63: ...Instructions The following operations are required to replace the throttle Note Suitable work area required Remove the two sheet metal screws and the throttle disconnect in between the connector of the throttle Mount the new throttle Rebuild the scooter in the reverse order Relevant article numbers 1008055 Throttle potentiometer Tools used Screwdriver crosshead Notice N a 1 2 ...

Page 64: ...move the front tiller cover Remove the nut the four Ejot screws and the dashboard Disconnect all connectors from the tiller PCB Remove the three Ejot screws to remove the tiller PCB Mount the new tiller PCB Rebuild the scooter in the reverse order Relevant article numbers 9007265 Tiller PCB ID no PBxxxxx only 9007572 Tiller PCB Basic ID no QBxxxxx onwards 9007374 Tiller PCB Dual control ID no QBxx...

Page 65: ...Service instructions 65 Trophy 20 Service instructions 65 Service instructions 65 5 ...

Page 66: ...he four Ejot screws and the dashboard Disconnect all connectors from the tiller PCB Remove the three Ejot screws to remove the tiller PCB Remove the two recessed button head screws to remove the console bottom Disconnect the connectors of the console bottom Remove the recessed button head and Ejot screws disconnect the connectors the stop switch and remove the top and bottom steering wheel covers ...

Page 67: ...Service instructions 67 Trophy 20 Service instructions 67 Service instructions 67 3 4 5 6 7 ...

Page 68: ...ler Note Suitable work area required Remove the rear cover Remove the S drive cover Disconnect all connectors from the S drive controller Remove the two hexagon head cap screws and remove the controller Mount the new controller Rebuild the scooter in the reverse order Relevant article numbers 9002457 S drive controller 120A 9004513 S drive controller 90A Tools used Allen key 5 mm Notice In case of...

Page 69: ...ired to replace the front tiller cover Note Suitable work area required Remove the basket and the mounting bracket for the mirrors Loosen the two bolts to remove the front tiller cover Mount the new front tiller cover Rebuild the scooter in the reverse order Relevant article numbers 9004442 9004445 9004448 9004451 9004454 Front tiller cover Tools used Socket 10 mm Screwdriver crosshead Notice Make...

Page 70: ...er Disconnect the connector of the headlight Take the head light cover out of the front cover Put the head light cover back in the new front cover Rebuild the scooter in the reverse order Relevant article numbers 1015363 1015364 1015365 1015366 1015367 Front cover Tools used Screwdriver crosshead Notice Make sure the scooter is switched off 1 2 Note After you have removed the screws push the locki...

Page 71: ...ver Preparation Switch off the scooter with the ignition key Instructions The following operations are required to replace the rear cover Note Suitable work area required Remove the rear cover Place the new rear cover Relevant article numbers 1012537 1012538 1012539 1012540 1012541 Rear cover Tools used N a Notice N a 1 2 ...

Page 72: ...e ignition key Instructions The following operations are required to mount the horizontal crutch holder Note Suitable work area required Mount the horizontal crutch holder with two bolts on the seat frame Relevant article numbers 1003095 Crutch holder mounted to chair horizontal Tools used Open ended spanner 10 mm 1 1 2 110948 03 002 10 2 110948 03 003 ...

Page 73: ...s The following operations are required to mount the vertical crutch holder Note Suitable work area required Remove the armrest from the backrest frame Mount the vertical crutch holder and the armrest with two bolts back on the backrest frame Relevant article numbers 2537 Crutch holder mounted to chair vertical Tools used Allen key 6 mm 1 110948 03 010 1 2 6 2 110948 03 011 1 3 2 6 ...

Page 74: ...e two hexagon bolts and washers to remove the rear bumper Mount the crutch holder bracket on the rear frame side of the electronics compartment Drill two holes in the rear bumper drill location is indicated on the inside Replace the rear bumper and mount the crutch holder via the bumper on the bracket Relevant article numbers 1012515 Crutch holder mounted to chassis Tools used Torque wrench socket...

Page 75: ...Service instructions 75 Trophy 20 Service instructions 75 Service instructions 75 5 110948 03 015B 7 1 1 1 6 110448 03 016 7 ...

Page 76: ...g device to raise the scooter clear of the ground Instructions The following operations are required to mount the anti tip wheels Note Suitable work area required Mount with the two bolts on every side on the rear frame an anti tip wheel Relevant article numbers 1015401 Anti tip set Tools used Open ended spanner 13 mm Socket 13 mm 1 110948 03 024 13 13 ...

Page 77: ... key Instructions The following operations are required to mount the luggage carrier Note Suitable work area required Remove the armrest from the backrest frame Mount with the two bolts on every side the luggage carrier on the backrest frame Relevant article numbers 1001813 Luggage carrier Tools used Allen key 6 mm 1 110948 03 005 1 2 6 2 110948 03 012 3 1 2 6 ...

Page 78: ...following operations are required to mount the walking aid holder Note Suitable work area required Remove the armrest on both sides from the backrest frame Mount with the two bolts on every side the walking aid holder on the backrest frame Relevant article numbers 1001814 Walking aid holder Tools used Allen key 6 mm 1 110948 03 005 1 2 6 2 2 3 1 110948 03 009 6 ...

Page 79: ... mounting bracket Note Suitable work area required Remove the armrest on both sides from the backrest frame Mount with the two bolts on every side the mounting bracket on the backrest frame Put the basket or knapsack on the mounting bracket Relevant article numbers 9000620 Mounting bracket rear 4930 Basket 9000701 Trolley bag Tools used Allen key 6 mm 1 110948 03 005 1 2 6 2 1 2 3 110948 03 006 6 ...

Page 80: ...me Be sure you will not damage any cables mounted under the frame Determine the exact laying of the cables under the frame Reposition the cables in case they will be damaged while drilling the two holes Replace the floor mat and position the foot throttle mounting plate on the floor mat Drill the holes and mount the foot throttle mounting plate Mount the foot throttle on the mounting plate Guide t...

Page 81: ...Service instructions 81 Trophy 20 Service instructions 81 Service instructions 81 3 110948 03 020 3 1 2 Ø6 3X 4 110948 03 021 3 3 1 2 5 110948 03 022 6 110948 03 013 7 110948 03 023 8 ...

Page 82: ...information shown after starting the service menu is the Total km 1 Pushing the hazard button again G allows you to scroll through the menu shown below If any other button other than the DSS I horn E hazard button G is switched during the service menu the display returns to the user menu and will show actual speed When the batteries of the scooter are removed the service information shall not get ...

Page 83: ...witch 2 seconds 9 Scooter type selection This reflects the diameter of the wheels used t30 Trophy speed algorithm Trophy 30 t20 Trophy speed algorithm Trophy 20 Default t30 Change by pressing the DSS I switch 2 seconds 10 This reflects if a beeping sound is enabled 0 no beep when driving backward 1 beeping when driving backward default 1 Change by pressing the DSS I switch 2 seconds First one char...

Page 84: ...le was held in during start up Speed potentiometer fault Restart the scooter without pressing the throttle Check or replace the speed potentiometer Eight LEDs of the LED bar are lit The controller is malfunctioning Replace the controller Nine LEDs of the LED bar are lit The neutral handle is in the neutral position The brake is malfunctioning Put the neutral handle in the drive position Check the ...

Page 85: ... 3213 Unknown mux channel Possible controller trip 8 3600 Hardware error Possible controller trip 8 3601 Test trip latch 1 Possible controller trip 8 3602 Test trip latch 2 Possible controller trip 8 3603 Test trip latch 3 Possible controller trip 8 3608 Test trip latch 8 Possible controller trip 8 3609 Test trip latch 9 Possible controller trip 8 360a Test trip latch 10 Possible controller trip 8...

Page 86: ...102 16 1 Total weight including batteries 74 Ah C20 kg stones 140 22 150 23 6 Weight of heaviest component kg stones 70 11 80 12 6 Static stability in the downward direction 13 13 Static stability in the upward direction 13 13 Lateral static stability 13 13 Distance range ISO 7176 4 km miles 45 28 45 28 Dynamic stability max safe slope 9 9 Maximum speed forwards km h mph 12 7 5 Alpine 12 7 5 Alpin...

Page 87: ... 80 14 2 x 3 1 Tyre pressure 4W front wheel bar psi 2 5 36 3 Tyre pressure 4W rear wheel bar psi 3 5 50 8 Tyre pressure 3W front wheel bar psi 2 5 36 3 Tyre pressure 3W rear wheel bar psi 3 5 50 8 Batteries Maximum dimensions of batteries lxbxh mm inches 262 x 173 x 211 10 3 x 6 8 x 8 3 Max battery capacity C20 Ah 74 Max battery capacity C5 Ah 63 Maximum permitted charging current Ampère 8 RMS hei...

Page 88: ...ing current Amps 90 Mk ll only Calibration Factor 100 Time foldback speed 100 Mk ll only Low Battery Alarm Off Enhanced motor compensation up 190 Mk ll only Trucharge Reset Voltage Deci Volts MK ll only 200 Enhanced motor compensation down 180 Mk ll only Enhanced motor compensation up gain 90 Mk ll only Inhibit Settings Factory Settings Max Min Inhibit 1 Mode 1 Acceleration 0 1 Seconds 100 1 Inhib...

Page 89: ...king current Amps 120 Mk ll only Calibration Factor 100 Time foldback speed 100 Mk ll only Low Battery Alarm Off Enhanced motor compensation up 130 Mk ll only Trucharge Reset Voltage Deci Volts MK ll only 200 Enhanced motor compensation down 150 Mk ll only Enhanced motor compensation up gain 1 Mk ll only Inhibit Settings Factory Settings Max Min Inhibit 1 Mode 1 Acceleration 0 1 Seconds 100 1 Inhi...

Page 90: ...cking current Amps 90 Mk ll only Calibration Factor 100 Time foldback speed 100 Mk ll only Low Battery Alarm Off Enhanced motor compensation up 190 Mk ll only Trucharge Reset Voltage Deci Volts Mk ll only 200 Enhanced motor compensation down 180 Mk ll only Enhanced motor compensation up gain 90 Mk ll only Inhibit Settings Factory Settings Max Min Inhibit 1 Mode 1 Acceleration 0 1 Seconds 100 1 Inh...

Page 91: ... Time foldback bracking current Amps 120 Mk ll only Calibration Factor 100 Time foldback speed 100 Mk ll only Low Battery Alarm Off Enhanced motor compensation up 130 Mk ll only Trucharge Reset Voltage Deci Volts Mk ll only 200 Enhanced motor compensation down 150 Mk ll only Enhanced motor compensation up gain 1 Mk ll only Inhibit Settings Factory Settings Max Min Inhibit 1 Mode 1 Acceleration 0 1...

Page 92: ...Tyre pressure minimum rear 3 5 bar Maximum dimenstions batteries L262xW173xH211 mm Battery connection type Anderson Maximum allowable charger voltage 30 V Maximum allowable charger current charger 8 RMS A Maximum battery capacity C20 74 Ah Maximum battery capacity C5 63 Ah Forces on levers etc Electronic switches 13 5 N Drive lever operation 20 N Parking brake 60 N Connection of charger 60 N Weigh...

Page 93: ...Technical product information 93 Trophy 20 Technical product information 93 7 5 Electrical diagram Trophy 20 ID no PBxxxxx only ...

Page 94: ...Trophy 20 94 Technical product information ID no QBxxxxx onwards ...

Page 95: ... the right time Therefore see the new service check instructions below Service checks instructions Check if dimensions motor brushes satisfy minimum dimensions as indicated in the illustrations accordingly to the table below Part Plan service check Motor brush At least once a year or every 2000 km Clean the collector on the anchor of the motor with pressed air from dust 8 18 New brush maximum 18 m...

Page 96: ...oning of the battery that are demonstrably the direct consequence of material or manufacturing errors A fault or non functioning of the battery as a result of normal wear is not covered by the warranty as meant in these warranty stipulations Similarly not covered by the warranty are faults or non functioning that are the consequence of improper or unprofessional use of the Product or the battery t...

Page 97: ...ng as said loss is the direct result of a fault in the Product B Handicare accepts no other or further liability than delineated under 1 In particular Handicare accepts no liability for consequential damage in any form whatsoever Used scooters and the environment If your scooter is no longer needed or needs to be replaced it can usually be taken back by your dealer If this is not possible please c...

Page 98: ...nd description 9004162 Gas spring 200N into 9007359 Gas spring 300N 18 05a Changed QTY of position 10 and 21 Deleted position 7 stop switch Changed description of position 12 article number 9004331 Changed article number of position 27 1012535 into 9007365 Added position 34 and 35 9004641 Throttle harness and 1015323 Cable clips 20 05b Added exploded view and spare part list Console printed circui...

Page 99: ...ctions 82 5 5 Added paragraph 5 5 Display menu settings 84 Deleted paragraph 6 1 and 6 2 90 91 Added controller settings overview 90A and 120A according new electronics ID no QBxxxxx onwards 94 Added Electrical diagram according new electronics ID no QBxxxxx onwards 2012 v4 86 87 7 2 Updated specifications 88 91 Changed S Drive settings into Mk ...

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Handicare TROPHY 20, Service Manual

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