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AI-118 operation manual

issue 1 19.10.07 display version 07 . plc controller version 07

P.4 of 50

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Summary of Contents for AI-118

Page 1: ...hk e service hh com hk t 852 24813068 f 852 24813727 Room 1117 11 F Asia Trade Centre 79 Lei Muk Road Kwai Chung N T Hong Kong AI 118 Hot Air Sealing Machine Operation Manual is powered by H H Asia Gr...

Page 2: ...eam Sealing 13 Preparation for Installation 14 Operation Controls 16 Touch Screen Control 16 Main page 1 page introduction 17 Main page 2 page introduction 19 Main page 3 heating temperature 20 Main p...

Page 3: ...sion 07 plc controller version 07 P 2 of 50 Memory 39 Maintenance 41 Foot pedal control 43 Preventative 44 Procedures for Replacing Parts 45 Appendix A Nozzle Air Flow Cross Reference Table 48 Appendi...

Page 4: ...of 50 Precautions with regard to Safety Please observe these safety tips for safe efficient and injury free operation of your equipment By strictly following all instruction contained in this manual y...

Page 5: ...AI 118 operation manual issue 1 19 10 07 display version 07 plc controller version 07 P 4 of 50...

Page 6: ...AI 118 operation manual issue 1 19 10 07 display version 07 plc controller version 07 P 5 of 50 Name Plate Figure 1 Machine Name Plate...

Page 7: ...market today Built on pure digital platform and designed for the professional users AI 118 incorporated many new features that makes seam sealing much easier than before Operators are recommended to...

Page 8: ...n 3600 W Compressed Air 0 4 0 6 Mpa Air Consumption 100 L min Nozzle Temperature 50 800 C Positioning Speed 1 80 ft min Nozzle Width 22 mm standard other optional Upper Roller Width 25 4mm Lower Rolle...

Page 9: ...ol for upper and lower press rollers a great help to reduce the stretch and crease of the work piece The nozzle has the action of swinging in place and then cutting back and forth to avoid uneven heat...

Page 10: ...ames Front View 5 4 6 3 2 1 15 14 13 12 11 10 9 8 7 Figure 2 Front View 1 heater 2 lower pedestal 3 knee switch 4 adjustable floor stand 5 left foot pedal 6 right foot pedal 7 main power switch 8 roll...

Page 11: ...rsion 07 P 10 of 50 12 key lock 13 touch screen control panel 14 heater power outlet 15 nozzle air intake connector Back View 4 3 2 1 7 6 5 Figure 3 Back View 1 Water filter 2 The main electrical box...

Page 12: ...rsion 07 plc controller version 07 P 11 of 50 Cutter Assembly 1 2 3 4 5 6 7 Figure 4 Cutter Assembly 1 small tape clamping cylinder 2 the back blow hole 3 the front blow hole 4 cutter blade 5 presser...

Page 13: ...rsion 07 plc controller version 07 P 12 of 50 Heater Component 1 1 2 3 4 Figure 5 Heater Component 1 1 swing cylinder 2 heater fixture 3 temperature sensor 4 safety cover Heater Component 2 1 2 Figure...

Page 14: ...ot air is blowing out from the nozzle The hot air that actually reaches the surface of the tape is a mixture of hot air from the nozzle and the surrounding air from the proximity Hence the actual temp...

Page 15: ...level and stable 3 Loosen all packing cable ties and materials in order to free up all machine movements 4 Connect the power plug to a suitable outlet with 220V 16A capacity 5 Locate the air hose sup...

Page 16: ...achine is ready for operation now 9 Power on The touch screen panel will on and showing the program loading page After a while it will change to show the main control page Install tape Install the tap...

Page 17: ...ters via the touch screen control panel only as a matter with a fingertip Most of the setting and time control parameters can input onto the panel and change to different pages for different settings...

Page 18: ...on This button is used to adjust the position of nozzle After the wind nozzle position is adjusted you need to lift this button or else the machine cannot work Note This function can only be used when...

Page 19: ...clamp cylinder used to adjust or wear the tape 9 Next page button Turn to main function page 10 Adjust the speed ratio between the upper and lower rollers to create a speed difference the speed of up...

Page 20: ...ersion 07 P 19 of 50 Main page 2 page introduction 1 Figure 11 Main Page 2 1 An alarm will display when there is are any fault or beyond the parameter setting range After repairing the alarm click the...

Page 21: ...splay button 2 Temperature input key pad 3 Enter temperature data 4 Cancel the setting 5 Confirm the setting Press button 1 can preset the nozzle temperature and then the key pad 2 for heat temperatur...

Page 22: ...preset display button 2 Speed input key pad 3 Enter speed data 4 Cancel the setting 5 Confirm the setting Press button 2 can preset the speed of upper roller and then the key pad 1 for speed setting...

Page 23: ...version page button press the icon to turn to page of program version page 4 Alarm page button press the icon to turn to the page of alarm setting 5 Tape start page button press the icon to turn to t...

Page 24: ...2 Figure 15 Main Function Page 2 When the supervisor key is turned left pressing the 9 button in the main page figure 10 will turn to the main function page 2 but this page does not include monitor me...

Page 25: ...anguage Press the 2 language icon on the main function page figure14 to enter the Language setting page 1 2 Figure 16 Language 1 Press this button to change language between English Simplified Chinese...

Page 26: ...am Version page 1 2 4 3 Figure 17 Program Version 1 Display the length of the tape currently used 2 The number of repetitions every 100000 meter in metering will count one in repeat once counted the m...

Page 27: ...at probe to the electronic board has a problem such as disconnection short circuit etc Reset the alarm when it was modified 2 Tensioner over limit If this item has problem it shows that the roller of...

Page 28: ...st the pressure and you can reset the alarm 5 Heater not heating up There will be alarm when the heater cannot heat up If this item has problem please check if the heating pipe is in good condition an...

Page 29: ...nozzle blows the tape upper roller rotates but lower roller doesn t after a certain time upper roller goes down then upper roller and lower roller rotate together The larger the value the longer the...

Page 30: ...tape spool 6 Tape start blowing Set the time of tape start blowing The larger the value the lower the temperature of hot air affected to the part of start tape hence the tape may not fix well because...

Page 31: ...ller already starts to rotate Hence the pause part may not fix well and leak because of no heating 2 Micro reverse speed After the pause during tape middle and before going on working machine will do...

Page 32: ...tape end page 1 2 3 4 5 6 Figure 21 Tape End 1 After cut sealing speed The speed of the motor after the tape is cut Set the speed of the machine after cutting the tape This speed only refers to the s...

Page 33: ...the value is too small the tape may be blown over 4 Blowing time When the front blowing function is turned on set the working time of blowing 5 Nozzle retract The time the nozzle stays after the tape...

Page 34: ...ifully fit Off After pressing the right pedal and starting the cutting function the machine action is controlled by the operator The set parameters in the tape end part are all invalid except the jog...

Page 35: ...er the countdown is finished the heater will be turned off automatically If you want to restart you need to start the heating tube according to the normal process Off When nozzle is heating it will no...

Page 36: ...nd the tensioner will only move when the roller starts to rotate 9 Front blowing On The front blowing will work according to the parameter settings in tape start and tape end pages Off Turn off the fr...

Page 37: ...off the setting of the fixed length mode will not work 2 A red dot indicates that the machine is performing a fixed length operation of mode 1 and which mode the red dot follows indicates which mode i...

Page 38: ...onitor whether the right pedal is working 5 Knee switch monitoring 6 Supervisor control key monitoring when the key turns to the right the text is red when the key turns to the left the text is white...

Page 39: ...n function page 12 Monitor the working status of cutter you can test by pressing 7 on the main page or by pressing the right foot pedal at tape end the text will turn red 13 Monitor the position of th...

Page 40: ...he correct password and click Yes to enter the memory page 1 2 4 6 8 10 3 5 7 9 11 Figure 26 Memory Page 1 2 Figure 27 Example Diagram Page The memory page stores the operation data of several common...

Page 41: ...odel of ST104 as shown in figure 27 1 above 6 Tape model ST306 operation data reading long press read for about 5 seconds after hearing the di sound the reading is successful 7 Schematic diagram about...

Page 42: ...logged in at the memory page you can directly enter the maintenance page if you have not logged in at the memory page clicking the maintenance icon will pop up login tips like what at the memory part...

Page 43: ...r from the nozzle and the surrounding air from the proximity Hence the actual temperature that reaches on the tape is lower than the original nozzle temperature At this time it is necessary to set the...

Page 44: ...pper roller and start sealing To start sealing press forward To change the speed of sealing variable speed mode must be enable ease back slightly from the forward position The speed of sealing is prop...

Page 45: ...ension if necessary Lubricate the cutter blade slightly with machine oil Wipe off any excessive oil if necessary While the machine is off and cooled test the circuit breaker by pressing the test butto...

Page 46: ...ures for Replacing Parts Temperature sensor The tip of the replaced thermocouple is very important the location must be the same as shown in the below diagram Also inspect and make sure that the tip i...

Page 47: ...ent Rollers The rollers are needed to be replaced when there are signs of torn or excessive worn in order to maintain the consistence of quality of the finished product Replace the rollers as shown in...

Page 48: ...ction Check and secure the connection Faulty temperature controller Replace PCB in the main electrical box Thermocouple extension wire short circuit Find the location and fix Thermocouple not installe...

Page 49: ...manual issue 1 19 10 07 display version 07 plc controller version 07 P 48 of 50 Appendix A Nozzle Air Flow Cross Reference Table Nozzle air pressure Mpa Air flow L min 0 05 35 0 06 38 0 07 40 0 08 42...

Page 50: ...01 06S J KQ2L 6 02S J KQ2L 6 02S GR2008N 1 8 internal and external thread elbow roller pressure gauge CY3 CY2 CY1 SV1 SV2 SV3 cut tape cylinder cutter up down cylinder up down cylinder pressure tape...

Page 51: ...d valve up down solenoid valve heater swing solenoid valve cutter solenoid valve pressure tape solenoid valve 1 2 3 4 5 6 J5 left foot pedal right foot pedal knee control switch 3 2 1 4 1 2 3 4 5 6 7...

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