Hammer HNC3 825 Translation Of The Original Operating Instructions Download Page 1

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Operating instructions

Keep this manual to hand and in good condition for future reference!

Please read this operating manual carefully before using the machine!

Translation of the original operating instructions

HNC3 825 /

HNC3 825 perform

CNC Machining Centre

500034-900A, 5, en_GB

Summary of Contents for HNC3 825

Page 1: ...to hand and in good condition for future reference Please read this operating manual carefully before using the machine Translation of the original operating instructions HNC3 825 HNC3 825 perform CN...

Page 2: ...2022 FELDER KG KR Felder Stra e 1 A 6060 HALL in Tirol AUSTRIA Telephone 43 5223 5850 0 Email info felder group com Internet www felder group com...

Page 3: ...quipment 10 2 7 Residual risks 11 2 7 1 Transport setup installation and disposal 13 2 7 2 Operate maintain and troubleshoot 14 2 8 Foreseeable misuses 15 3 Declaration of Conformity 17 4 Technical in...

Page 4: ...2 1 Adjust the perform extraction hood 52 8 3 Assemble and load the grease gun 53 9 Use 55 9 1 Switch on the machine 55 9 2 Operate machine 56 9 3 Switch off the machine 57 9 4 Processing information...

Page 5: ...ation of immediate danger which will result in death or severe injuries if it is not avoided WARNING indicates a situation of possible danger which can result in death or severe injuries if it is not...

Page 6: ...raphics are not depicted on a 1 1 scale The product that has been delivered may have custom built specifications add on options or recent technical modifications and may therefore deviate from the des...

Page 7: ...nted person is familiar with the operation of such a machine or a similar one or has been trained by the manufacturer Knowledge about the contents of this manual is a prerequisite for protecting perso...

Page 8: ...be operated if it is in proper working order and in safe condition The general condition of the machine must be checked and the machine must be inspected for visible defects each time before it is sw...

Page 9: ...the machine that might compromise safety to the operator 2 4 Making changes and modifications to the machine In order to avoid potential hazards and to ensure optimum performance no modifications alt...

Page 10: ...oose hair is forbidden With long hair and beards a hair net must be worn Wearing of jewellery Necklaces watches rings long earrings etc forbidden 2 6 2 Mandatory safety equipment When working on or wi...

Page 11: ...how to operate the machine and are in strict observance of all safety instructions If possible only perform work when the machine is disconnected from all energy sources and an unintentional restart i...

Page 12: ...ommissioned safety devices can cause severe injury Do not deactivate or bypass protective devices Foreign bodies in the materials to be processed Foreign bodies in the materials to be processed can ca...

Page 13: ...frayed or knotted chains belts or ropes Ensure that chains belts and ropes do not lie against sharp edges Incorrect setup and installation Serious injuries and material damage Machine may only be set...

Page 14: ...to operate the machine and are in strict observance of all safety instructions It is absolutely forbidden for anyone who is under the influence of drugs alcohol or reaction impairing medication to wo...

Page 15: ...mpleteness This information is intended to enable users to assess hazards and risks General misuse Disregard operating instructions Operating the machine even if the operation manual is not complete o...

Page 16: ...fore they are carried out Wait for all the moving parts to come to a standstill Following the maintenance work reinstall the safety equipment and check that they are functioning properly Only start th...

Page 17: ...guidelines see table Manufacturer Felder KG KR Felder Stra e 1 6060 Hall in Tirol Product designation CNC portal machine Manufacturer Hammer Model type HNC3 825 The following EC guidelines were appli...

Page 18: ...e 1 6060 Hall in Tirol Product designation CNC portal machine Manufacturer Hammer Model type HNC3 825 The following EC guidelines were applied S I 2008 1597 Supply of Machinery Safety Reg ulations 200...

Page 19: ...e and extrac tion hood Machine Data Value Unit Total length 1111 mm Total width 766 mm Total height 685 mm HNC3 825 weight approx 85 kg HNC3 825 perform weight approx 103 kg Packaging including machin...

Page 20: ...mm Portal clearance height 160 mm Table surface 1005 x 574 mm T grooves in the table for M6 17 5 x 7 5 mm Drive spindle Z axis trapezoidal threaded spindle 14 x 6 mm Drive spindle X Y axis ball screw...

Page 21: ...ine zero point is situated at the rear left hand corner Rear Main switch power connection X axis Y axis Z axis Positive limit 825 00 479 00 160 00 Negative limit 0 00 0 00 0 00 Reference point 798 00...

Page 22: ...technolog ical parameters need to be correctly selected Incorrect parame ters lead to poor results The performance of the machine indi cated can only be achieved through the use of the Eding Con troll...

Page 23: ...aterial Soldered tools and tools that have a diameter larger than 8 mm may only be used with protective housing Chapter 5 1 3 Protective housing on page 30 Single component tools with a diameter of up...

Page 24: ...ntrol 0 10 volt 4 Connection machine head 5 Extraction cable guide Data Value Unit Connection on the machine C14 device plug AC input voltage machine 88 264 V Frequency 50 60 Hz Max power consumption...

Page 25: ...uency converter HNC3 825 perform switch box 200 240 V Frequency 50 60 Hz Max power consumption FC electrical cabinet HNC3 825 perform 2300 W The HNC3 825 perform must be equipped with a residual curre...

Page 26: ...lues are to be checked then the measurements must be taken following the same procedure and in the same operating and installation conditions as described All values in dB A and with a measurement unc...

Page 27: ...process the exposure time the characteristics of the workplace and other neighbouring noise sources in the workshop To keep the noise emission as low as possible always use sharpened tools and operate...

Page 28: ...is 2 Workpiece support 3 Mains connection main switch 4 Portal with machine head 5 Working head 6 Router spindle fixation 7 Emergency stop connection PC 4th axis AUX 5 1 Safety devices 5 1 1 Main swit...

Page 29: ...in switch 1 Machine main switch 2 Frequency converter main switch Two main switches for both the machine and the frequency converter are located at the back of the machine Position O OFF Mains voltage...

Page 30: ...will stop The emergency stop button is unlocked by turning Fig 8 Emergency stop button 5 1 3 Protective housing In order to ensure that the machine can be safely worked with the protective housing mu...

Page 31: ...ness 19 mm Material MDF 5 2 Pictograms signs and labels All the pictograms signs and labels affixed to the machine must be kept visible readable and must not be removed 1 2 3 4 2 Fig 10 Pictograms sig...

Page 32: ...5 3 Information on the machine data plate 1 2 3 4 5 6 Fig 11 Machine data plate 1 Manufacturer information 2 Model type 3 Machine number 4 Electrical connection 5 Year of construction 6 Additional in...

Page 33: ...o type and size for recycling When using overseas transport the machine must be tightly packed and protected from corrosion Use desiccant Environmental protection Packaging materials are valuable raw...

Page 34: ...echanical vibration Storage temperature 10 C to 50 C Humidity max 90 non wetting Avoid extreme temperature fluctuations condensation build up Apply a coat of oil to all exposed machine parts corrosion...

Page 35: ...ructions Or alternatively you can use this link http fg am hncfirststeps Fig 12 Packaging Personnel Trained machine operator Protective equipment Protective clothing Protective gloves Protective footw...

Page 36: ...e is attached to the pallet with 2 transport brackets 1 2 3 Fig 13 Transport bracket 1 Transport bracket 2 Screws 3 Screws Personnel Trained machine operator Additional assistant Protective equipment...

Page 37: ...n Do not stop below suspended loads Keep enough distance to the machine during transport Transport the machine as carefully as possible Chains belts ropes or other hoisting devices must be equipped wi...

Page 38: ...r Additional assistant Protective equipment Protective clothing Protective gloves Protective footwear Tool Spirit level An additional assistant is needed 1 Bring the machine to the site of installatio...

Page 39: ...2 3 4 Fig 16 Dust extraction hood HNC3 825 perform 1 Dust extraction hood 2 Height adjustment screw 3 Magnetic dust brush 4 Extraction connection 1 Mount the extraction hood to the machine head using...

Page 40: ...ion hood 1 Remove the screws from the working head 1 Fig 17 Remove screws 1 Working head screws 2 Remove the hexagon socket screws 1 Fig 18 Remove hexagon socket screw 1 Hex key 3 Loosen the knurled s...

Page 41: ...rform 1 Thumb screws 4 Thread the extraction hood perform with the crossbeam between the portal and the spindle housing and align it with the portal 1 3 2 Fig 20 Perform extraction hood 1 Pneumatic cl...

Page 42: ...n the bolt with the nut Place a washer between the two panels and a washer between the panel and the nut 1 2 3 Fig 22 Mount the perform extraction hood 1 Nut 2 Washer 3 Screw 7 Thread spacer sleeves b...

Page 43: ...be used in combination with a functioning extraction system Check before running for the first time or after any significant changes that the air speed complies with the requirements The dust extract...

Page 44: ...o the dust extraction system 1 2 3 Fig 24 Connect standard extraction 1 Extraction connection 32 mm 2 Height adjustment screw 3 Extraction cable guides 1 2 Fig 25 Connect perform extraction hood 1 Hos...

Page 45: ...he portal with cable ties Perform extraction hood Mount the extraction hood in such a way e g from the ceiling that the extraction hose does not hang into the processing area of the machine When worki...

Page 46: ...chine head not with HNC3 825 perform Connect machine 1 Compare the information on the nameplate with that of the power supply Only connect the machine if the two sets of data correspond to each other...

Page 47: ...ency inverter on a flat stable surface next to the machine 2 Compare the information on the nameplate with that of the power supply Only connect the machine if the two sets of data correspond to each...

Page 48: ...the power supply 2 Connect the machine to the controller with the 25 PIN cable 3 Connect the controller to the PC using the USB cable 7 8 Mount the router motor 1 2 3 Fig 31 Mount the router motor 1...

Page 49: ...manual from the manu facturer https www edingcnc com 2 Install the Eding CNC software on to the PC following the manufacturers instruction manual 3 Download configuration file http fg am hncini 4 Extr...

Page 50: ...The stated performance of the machine can only be achieved through the use of the EdingCNC Controller and software If using other controllers and software the performance of the machine may be reduced...

Page 51: ...ments to the machine or changing the tools may only be done once the machine has stopped Beware of any possible collisions with stops and workpieces Wear protective gloves Tools can become hot when be...

Page 52: ...nner 5 Tighten the locking nut and check that the router tool is inserted correctly 8 2 Adjust the extraction hood 1 Fig 35 Adjust the extraction hood 1 Height adjustment screw Adjust the extraction h...

Page 53: ...extraction hood height 4 Tighten one of the two thumb screws in order to select a setting of the extraction hood Thumb screw adjustable height perform extraction hood moves up and down with the worki...

Page 54: ...ew on the hollow mouthpiece concave attachment 4 Unscrew the protective tube of the grease gun 1 Fig 38 Grease gun 1 Protection tube 5 Screw in grease cartridge 6 Screw in the grease gun protective tu...

Page 55: ...referenced The machine is ready to operate Warm up the HNC3 825 perform The spindles of the HNC3 825 perform must be warmed up if the ambient temperature is below 17 C machine is new Within the first...

Page 56: ...propriate clamping devices to fasten the workpieces to the machine table 1 Loading G Code in the operation software 2 Fix workpieces to the machine table using suitable clamping devices If necessary u...

Page 57: ...nd if applicable the frequency converter 9 4 Processing information 9 4 1 Compensate for any bend in the workpiece If the workpiece is bowed then clamp it with the bow facing upwards If locking holes...

Page 58: ...Lubricate the drive spindles and guiding carriage The drive spindles and guides must be lubricated at regular intervals If there is a lot of dust or noise then the lubrication interval is shortened NO...

Page 59: ...tive footwear Safety goggles Tool Grease gun Cleaning cloths Hex key Material Lubricant Interflon Grease HD2 Interval Every 60 operating hours or if irregular noise occurs 1 Loosen the screws and remo...

Page 60: ...Clean all lubricating nipples 6 Place the pressure grease gun onto the nipple and pump 3 times A small amount of lubrication will come out of the seals 7 Lubricate all 2 lubricating nipples 8 Attach c...

Page 61: ...Lubricant Interflon Grease HD2 Interval Every 100 operating hours or if irregular noise occurs 1 Switch off the machine at the main switch disconnect the power supply 2 Loosen the screws and remove th...

Page 62: ...ll amount of lubrication will come out of the seals 6 Lubricate all 4 lubricating nipples 7 Attach cover 8 Switch machine on 9 Move several times over the entire length of the axle to distribute the g...

Page 63: ...ular noise occurs 1 Switch off the machine at the main switch disconnect the power supply 2 Remove visible dirt or grease 3 Clean lubricating nipple 4 Place the pressure grease gun onto the nipple and...

Page 64: ...eaning cloths Hex key Material Lubricant Interflon Grease HD2 Interval Every 100 operating hours or if irregular noise occurs 1 Position the working head on the right 2 Switch off the machine at the m...

Page 65: ...o the nipple and pump 3 times A small amount of lubrication will come out of the seals 7 Repeat the process for both lubricating nipples 8 Attach cover 9 Switch machine on 10 Position the working head...

Page 66: ...ths Brush Material Lubricant Interflon Grease HD2 Interval Every 20 hours or if noises occur 1 Move the machine head into the lowest position 2 Switch off the machine at the main switch disconnect the...

Page 67: ...f the Z axis guiding carriages 1 Fig 50 Lubricate guiding carriage 1 Lubricating nipple Personnel Trained machine operator Protective equipment Protective clothing Protective gloves Protective footwea...

Page 68: ...ase 10 3 Check replace the drive belt The drive belts are wear and tear parts and must be checked regularly The belt tension must be checked regularly If the belt tension is too high or too slack it c...

Page 69: ...e opposite side 2 Remove worn out damaged belts and dispose of correctly 3 Fitting a new belt 4 Move the motor with one hand away from the axis and then fix the locking screws The belt tension needs t...

Page 70: ...s This will ensure that the portal remains parallel 1 2 3 3 Fig 53 X axis cover 1 Screws 2 Cover 3 Clamp position 4 Remove the cover screws and carefully detach the cover Pay attention to the electric...

Page 71: ...lace a new belt over the outer wheels and insert into the drive motor as shown 3 Loosen the belt tensioning screws and tighten the belt The belt tension needs to be between 37 to 41 Hz 4 Fix belt tens...

Page 72: ...al cover 1 Portal screws 2 Cable guide 3 Hex key 4 Z axis cover 5 Portal cover 2 Loosen the hex screw and remove the Z axis cover 3 Remove the portal screws and cable guide 4 Remove the portal cover 5...

Page 73: ...ws do not remove them Support the opposite side 2 Remove the old belt and dispose of correctly 3 Fitting a new belt 4 Move the motor with one hand away from the axis and then fix the locking screws Th...

Page 74: ...malfunction and cause of the malfunction have been professio nally remedied 2 whether all safety equipment has been installed in accordance with regula tions and are technically and functionally in pe...

Page 75: ...Remedy Axes movement incor rect dimensional deviations Other controller software than Eding CNC is being used Check the parameter and adjust Use EdingCNC con troller software Unusual noises vibration...

Page 76: ...use are listed in a separate spare parts catalogue enclosed in the docu mentation package supplied with the machine Spare part order 3 4 1 2 Fig 57 Spare parts Order 1 Model type 2 Machine number 3 Ar...

Page 77: ...parate all machine components into material groups 3 When disposing pay attention to international regulations standards and environmental protection norms ENVIRONMENT Disposing of batteries Batteries...

Page 78: ...78 Disposal...

Page 79: ......

Page 80: ...FELDER KG KR Felder Stra e 1 A 6060 HALL in Tirol AUSTRIA Telephone 43 5223 5850 0 Email info felder group com Internet www felder group com...

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Hammer HNC3 825, Translation Of The Original Operating Instructions

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Summary of Contents for HNC3 825

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