Hamilton Manufacturing Corporation Gold Line Operational Manual Download Page 51

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Document #101-0086

5/22/07

X. PARTS

The following is a list of parts for the GL-ACW-P, which may be ordered from your Hamilton Distribu-
tor or direct from the factory. When calling to place a part order, make sure you have the machine
model and serial number available.

PART #

DESCRIPTION

QTY.

05-0002

ASSM, LCD DISPLAY

05-0008

ASSM, DISPLAY 2 LINE VFD (ALTERNATE)

11-0101

ACW HOPPER ASSM.

47-0300

110VAC RELAY

47-0301

24VAC RELAY

47-0302

24VDC RELAY

49-4000A

DISTRIBUTION PANEL COMPLETE

49-9395

CONTROLLER COMPLETE

49-9305

BLUE BUTTON

49-9373

RED BUTTON

49-9376

PRINTER PAPER (OPTIONAL)

60-2012A

POWER SUPPLY ASSM.

60-2027A

VOICE SENSOR ASSM.

60-2030A

ENVIRONMENTAL CONTROLLER ASSM.

60-2031A

VOICE MODULE ASSM.

60-2032A

110VAC RELAY BOX ASSM.

60-2032B

ASSM, 24VAC RELAY

60-2032C

ASSM, 24VDC RELAY

60-2039B

EIC ASSM.

05-0009

LTPF PRINTER ASSM.

63-5005

LOCK PAIR

63-5040

LOCK CRANK

Summary of Contents for Gold Line

Page 1: ...Document 101 0086 1 5 22 07 Gold Line ACW Parking Operational Manual...

Page 2: ...ION 14 NORMAL OPERATION 14 AUXILLARY STATUS RELAYS 14 DISTRIBUTION PANEL 15 Figure 3 1 Distribution Panel 16 Figure 3 2 Left Side View 17 Figure 3 3 Rear View 17 ENVIRONMENTAL CONTROLLER 17 IV AUDITS...

Page 3: ...ate Time 24 Set Empty Mode 24 Set Hopper Contents 25 Set Pay Default 25 Set Refund Enable 25 Receipt Headers 25 Set Receipt Mode 25 Set Printer Model 25 Set Unit Number 25 Set Welcome Delay 25 Vend Du...

Page 4: ...0 TOTAL OVERPAID 41 TOTAL VAULT COUNT 41 VII MAINTENANCE 42 MONTHLY MAINTENANCE 42 Hopper 42 Validator 42 Stacker 42 ANNUAL MAINTENANCE 42 Hamilton Validators 42 Hamilton Stackers 42 VIII ERROR CODES...

Page 5: ...ons and Procedure 55 Cleaning Precautions 55 Cleaning Procedure 55 Figure 11 7 55 THERMAL PAPER SPECIFICATIONS 56 XII EIC COMMUNICATION PANEL 57 Figure 12 1 EIC Left Side View 57 Figure 12 2 EIC Front...

Page 6: ...actory settings Item Names and Welcome Messages as well as a Tokenote Training Guide for use with the optional Tokenotes Basic information is pro vided for the hopper stacker and validator However if...

Page 7: ...ng relay is provided The auto dialer is not included An environmental control unit to help protect against the elements Newly designed Relay Panel that includes a Ground Fault Circuit Interrupter Univ...

Page 8: ...to minimize the vibrations caused by shipping If this strap is not removed the hopper will not tip out for easy filling The strap may be cut off with a pair of wire cutters or sturdy scissors Cardboa...

Page 9: ...Lighted Hood be installed This addition serves to better insulate the GL ACW P from harsh environmental conditions as well as offering an attractive lighted top Contact Hamilton Mfg for installation...

Page 10: ...27 1 2 1 1 19 13 16 19 1 4 1 1 4 16 8 3 8 1 7 8 1 1 4 19 1 4 21 3 4 7 15 16 2 1 16 1 1 4 7 1 8 11 7 8 2 5 8 9 16 MOUNTING HOLE 4 PLCS 1 1 4 HOLE 2 PLCS 2 1 16 7 15 16 1 1 8 KNOCKOUTS 3 PLCS NOT IN BR...

Page 11: ...to terminal C3 The ITEM 1 wire pair ITEM 1 SIGNAL and ITEM 1 RETURN is used to signal the park ing controller that a customer has completed a transaction and is ready to enter lot The signal presented...

Page 12: ...Synchronization Switch The Cycle Synchronization Switch is the silver toggle switch located on the Relay Panel If an external signal is being used to inhibit the operation of the GL ACW P this switch...

Page 13: ...Document 101 0086 13 5 22 07 Figure 2 2 Relay Panel A B C 1 2 3 4 5 6 1 2 3 4 5 6 L1 L2 G 4 5 6 P A 1 2 3 4 2 6 2 1 ON OFF...

Page 14: ...money tokens credit or Tokenotes to pay the parking fee the transaction is complete At this point the GL ACW P will Return any necessary change Activate the gate Signal the driver to proceed by displa...

Page 15: ...troller DC2 19 3rd Party Validator 9 Printer 20 Coin Mechs 10 EIC 21 24v Transformer Output 11 YES NO and REFUND Select Buttons 22 Wash Select Buttons Eight Function Aseries of red LED s on the Distri...

Page 16: ...2 07 Figure 3 1 Distribution Panel PRINTER SOUND CARD READER EIC CONTROLLER REFUND BUTTON 4 BUTTON 3 BUTTON 2 BUTTON 1 HOPPER EMPTY COIN DROP COIN 2 COIN 1 5 1 5V 12V 22 21 20 19 18 17 16 15 14 13 12...

Page 17: ...in the GL ACW P It contains the two replaceable fuses as well as the thermostat See Figures 3 2 and 3 3 for illustrations of their locations 2 Amp Fuse The 2 amp fuse is on the primary side of two 24...

Page 18: ...rned to the customer It is broken down into three subcategories CASH TO KENS and CARDS The CASH deposit subcategory gives a total dollar amount of all 1 5 10 20 bills and quarters deposited It takes i...

Page 19: ...ve been accumulated since the last time these inventories were cleared The categories affected are INVENTORYDEPOSITS INVENTORYVENDING INVENTORYOVERPAID andAUDITVAULT COUNT The NON RESETTABLE categorie...

Page 20: ...tton Receipt Headers 1 8 Receipt Mode Printer Model Unit Number Fee Mode Welcome Delay Vend Duration Proceed Time AUDIT REPORT At the top of the report the date and time that the report was generated...

Page 21: ...revenue on every car parked Token Coin Value This category is used to program the amount of credit given when a token coin is accepted by the GL ACW P The value can be anything from 0 00 to 63 75 pro...

Page 22: ...n 0 position 2 will override position 0 1 position 3 will override position 0 1 2 and so on The larger position number will always override a lower position number Example If you wish to have three di...

Page 23: ...es that are seen when a customer first pulls up to the GL ACW P There are up to four sequencing Welcome Messages possible These four messages may be chosen from a list of pre programmed messages or a...

Page 24: ...tegory is used to program up to four personalized External Display messages The messages displayed are divided into two halves Set Date Time This category is used to program the current day date and t...

Page 25: ...ry allows up to 8 customized lines of text to be printed on the top of every receipt printed Set Receipt Mode When using the optional printer this category offers a choice of when a receipt will be pr...

Page 26: ...s a customer to proceed into the parking lot after the customer has completed a transaction The possible values range from 1 to 9 9 seconds The PROCEED TIME must be longer or equal to the VEND DURATIO...

Page 27: ...GL ACW Park with an Ether Controller begin at the Welcome Prompt then follow the steps below 1 Open the machine and locate the controller on the lower inside left hand cabinet wall 2 Press and Release...

Page 28: ...nt Inventory Vending Press the 4 button to enter the category Press the 4 button to scroll between the options Event 0 8 EVENT 0 CNT count EVENT 0 CSH cash EVENT 0 TOK token EVENT 0 DEB debit EVENT 1...

Page 29: ...xt category Clearing Inventories GL ACW P Note Clearing memory clearsALLresettable inventory categories at once Resettable categories Inventory Deposits InventoryVending Inventory Overpaid and AuditVa...

Page 30: ...elect to clear the inventories press the F4 function button and the display will show Memory Cleared Then in about 3 seconds you will return to the Welcome Prompt Process 2 In order to clear the inven...

Page 31: ...t 3 seconds 3 The display should now show Clear Inventories Action to Clear Or Return to Abort The Inventory button on the side of the controller will be used to abort the inventory clear The Program...

Page 32: ...ory TOKEN COIN VALUE To set the Token Coin Value Press the 4 button to enter the category The display will read TOKEN COIN The amount can be set from 0 00 to 63 75 Press the 2 button to increase the a...

Page 33: ...ished programming desired amounts press the 1 button to exit the category Press the 2 button to scroll to the next category SET FEE MODE To set the Fee Mode Press the 4 button to enter the category Pr...

Page 34: ...the AM PM category Press the 2 3 buttons to scroll between AM and PM Press the 4 button and the display will read Fee 0 25 Opened The cursor will be flashing on the amount Press the 2 3 button to tog...

Page 35: ...completed your message push button 1 to save it into memory and select it as the message to be displayed 6 Press the 4 button to check To scroll to the next Proceed Message number press the 4 button...

Page 36: ...ES 1 4 CLOSED MESSAGE 1 CLOSED MESSAGE 2 CLOSED MESSAGE 3 CLOSED MESSAGE 4 Press the 4 button to program a message Press the 2 3 buttons to scroll between the pre programmed messages Press the 1 butto...

Page 37: ...Press the 4 button to check To scroll to the next message half press the 4 button Repeat steps 1 6 for custom messages or press 2 to scroll to the NOT USED message Press the 1 button to exit the categ...

Page 38: ...COINS Press the 1 button to save and exit the category Press the 2 button to scroll to the next category SET PAY DEFAULT To set the machines mode of operation when a money acceptor is faulty Press the...

Page 39: ...t into memory and select it as the message to be displayed 6 Press the 4 button to check To scroll to the next line press the 4 button Press the 2 button to scroll through the options Press 1 to selec...

Page 40: ...ess the 2 button to move in 1 second increments between 1 and 4 0 seconds Press the 1 button to exit the category Press the 2 button to scroll to the next category SET PROCEED TIME To set the Proceed...

Page 41: ...tal Overpaid Press the 4 button to enter the category The display will read OVERPAID Press the 1 button to exit the category Press the 2 button to scroll to the next category TOTAL VAULT COUNT To view...

Page 42: ...opper Operational Manual Validator Please refer to the appropriate validator manual Stacker Please refer to the appropriate manual ANNUAL MAINTENANCE Hamilton Validators The validator should be servic...

Page 43: ...button to return to normal operation When this button is pressed the display will read ERROR ACKNOWLEDGED 3 The display will then return to the welcome prompt It is possible for the GL ACW P to detec...

Page 44: ...in is dispensed the Drop line goes high briefly then returns to its logic low state If during the time a payout is occurring a high pulse is not detected for 10 consecutive seconds this error will res...

Page 45: ...high When this happens the Hopper Empty error will result Refilling the hopper with coins will automatically clear this error Release Button When one of the item selection buttons is held in for an e...

Page 46: ...on A Vend relay is loose or defective A Reinstall or replace relay B Broken connection in wiring between ACW Controller and relay panel B Locate and repair connection C Output missing from Controller...

Page 47: ...s being used are of poor quality A Use a different coin sample B Coin Acceptor sensitivity too high B Adjust sensitivity C Loose connection to Coin Acceptor C Locate and repair connection Validator di...

Page 48: ...s service B Contact the factory for assistance Validator accepts bills A Bill stuck completely or partially in Validator A Determine cause of jam and remove bill from Validator Refer to the Validator...

Page 49: ...Controller C Contact the factory for assistance A Foreign material in Hopper A Remove foreign material B Output weak from Controller B Contact the factory for assistance Underpayment of change A Wash...

Page 50: ...messages A Coin Hopper is empty A Refill Hopper B Sensors are dirty B Clean Sensors See MAINTENANCE section C Loose connection on Empty Circuit C Locate and repair the connection Display reads OUT OF...

Page 51: ...TE 1 11 0101 ACW HOPPER ASSM 1 47 0300 110VAC RELAY 7 47 0301 24VAC RELAY 0 47 0302 24VDC RELAY 0 49 4000A DISTRIBUTION PANEL COMPLETE 1 49 9395 CONTROLLER COMPLETE 1 49 9305 BLUE BUTTON 2 49 9373 RED...

Page 52: ...nal Lock Washer 4 60 2051 U Channel 1 90 0629 10 32 x Thumb Screw 1 60 2050 Validator Plate 1 90 0321 8 32 Nylon 4 60 2052 UVM Slider 1 90 0517 8 32 x 5 8 Ball Stud 4 90 0628 10 32 x 3 16 Phillister H...

Page 53: ...of the mechanism is sharp use caution when handling Inserting Paper Loading Paper Automatic paper loading operation 1 Open platen by lifting blue lever on right side of printer Be sure to hold platen...

Page 54: ...5 Clearing a Paper Jam in the Autocutter If the cutter has been locked during paper cutting power off the motor immediately and cancel the lock by performing the following procedures manually 1 Tear...

Page 55: ...not use sandpaper paper knife etc when cleaning as it could damage the heat elements Cleaning Procedure 1 Turn over the lever to the direction of the arrow in figure 11 7 Pull up the platen after mak...

Page 56: ...Document 101 0086 56 5 22 07 THERMAL PAPER SPECIFICATIONS Model TF50KS E2C Normal thermal paper PD160R N Medium proof paper HP220AB1 Medium proof paper 58 1 mm Paper width...

Page 57: ...PANEL The External Interface controller contains a 386 processor and modem which is used for processing credit card transactions The EIC allows communication with external equipment See Figures 12 1...

Page 58: ...Optional parallel port printer to print credit reports TELCO Outside telephone line Connect to a dedicated telephone line for credit card processing and remote maintenance EIC Interface This connects...

Page 59: ...f each switch on the DIP switch The DIP switch is located on the side of the validator 3 Set all 8 DIP switches to the OFF position Then starting with switch 8 slowly move the switches to the ON posit...

Page 60: ...5 for each uniquely coded Tokenote you wish to pro gram Make sure that each Tokenote is equal in value Up to 14 different codes can be programmed 7 Starting with switch 1 slowly move the switches bac...

Page 61: ...one switch at a time and in descending order 8 7 6 5 The LED should now be flash ing the letter P This signifies that the validator is in the Tokenote Programming Mode 4 At this point it is recommende...

Page 62: ...ion one switch at a time and in descending order 10 9 8 7 The LED should now be flashing the letter P This signifies that the validator is in the Tokenote Programming Mode 4 At this point it is recomm...

Page 63: ...r the 3 button to decrease the amount in 25 increments Pressing the 3 button will decrease the amount in 25 increments To continue programming Coupon 2 through Coupon 4 press the 2 button to select th...

Page 64: ...ert the NULL Training Coupon into the validator making sure that it is accepted 6 Repeat steps 4 5 for each Tokenote that you no longer wish to give credit for 7 Starting with switch 1 slowly move the...

Page 65: ...cepted 6 Repeat steps 4 5 for each Tokenote you wish to void 7 Starting with switch 1 slowly move the switches back to their origi nal positions one at a time This must be done in ascending order 1 2...

Page 66: ...ting with switch 1 slowly move the switches back to their origi nal positions one at a time This must be done in ascending order 1 2 3 4 A dot should now be flashing on the LED PROGRAMMING THE HVX or...

Page 67: ...ou programming a third Tokenote with a different value Insert Training Coupon 1 Insert Tokenote Are you programming a second Tokenote with a different value Insert Training Coupon 2 Starting with swit...

Page 68: ...programming a third Tokenote with a different value Insert Training Coupon 1 Insert Tokenote Are you programming a second Tokenote with a different value Insert Training Coupon 2 Starting with switch...

Page 69: ...T LOST TICKET FEE DISABLED PROCEED MESSAGE 1 THANK YOU PROCEED MESSAGE 2 PLEASE DRIVE AHEAD PROCEED MESSAGE 3 NOT USED PROCEED MESSAGE 4 NOT USED WELCOME MESSAGE 1 TO ENTER LOT WELCOME MESSAGE 2 NOT U...

Page 70: ...SERT CREDIT CARD AND REMOVE SLOWLY DATE TO ENTER LOT DEPOSIT MONEY WAIT FOR GATE AND DRIVE THROUGH Appendix C Proceed Prompts NOT USED THANK YOU PLEASE DRIVE AHEAD PUT CAR IN NEUTRAL DO NOT BRAKE STEE...

Page 71: ...chaser shall assume full responsibility for any freight or shipping charges 3 The coverage of this warranty shall not extend to expendable parts 4 Purchaser shall have a warranty registration card on...

Page 72: ...o perform the subject repair or service 9 Using equipment which has been serviced or repaired for anything other than its intended or designed use such as downloading software applications not certifi...

Page 73: ...Document 101 0086 73 5 22 07...

Page 74: ...ales Fax 419 867 4850 Customer Service Phone 800 837 5561 Customer Service Fax 419 867 4857 Parts Phone 866 835 1721 Parts Fax 419 867 4867 Website http www hamiltonmfg com Email Addresses service ham...

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