HAKO Citymaster 2200 Operating Manual Download Page 217

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05-1481-00-00.fm

217

Maintenance and servicing

Legend:

Terminal

Supply with

Steady plus battery

Switched on ignition

Switched on ignition, interrupted starting process

Light switch, stage 1 – parking light / reversing light

Light switch, stage 2 – headlights (high or low beam)

HRM

Ignition switched on via main engine relay

TFL

Switched on LED daytime running light

D+

Running diesel engine

Summary of Contents for Citymaster 2200

Page 1: ...Cleaning technology Municipal technology Citymaster 2200 Operating Manual Issue October 2016 Part number 48600050012...

Page 2: ...ins all important information for operation maintenance and care We have provided the places in this operating manual concerning your safety with a danger pictogram Your authorised Hako dealer is avai...

Page 3: ...riving on public roads with attachments fitted The legal regulations of your country especially those concerning the use of attachments The requirements specified in the licence certificate part 1 for...

Page 4: ...luded in the scope of supply 1 warning triangle of approved type 1 warning light of approved type 1 warning vest 1 first aid kit corresponding at least to the requirements of DIN 13164 Sheet 1 standar...

Page 5: ...work and instructed about the dangers The vehicle and its front mounted equipment and attachments correspond by virtue of their design and construction as well as in the version distributed by us to t...

Page 6: ...5 Safety instructions for maintenance and servicing 17 1 5 1 General 17 1 5 2 Protective devices 17 1 5 3 Engine 18 1 5 4 Fuel system 19 1 5 5 Exhaust gas purification system 20 1 5 6 Cooling system 2...

Page 7: ...neral Notes 107 3 1 1 Instruction 107 3 1 2 Running in period 107 3 2 Driving the Citymaster 2200 108 3 2 1 Before start up of the vehicle 108 3 2 2 Starting the vehicle and moving off 110 3 2 3 Stopp...

Page 8: ...ecking the engine oil 187 5 6 2 Topping up engine oil 188 5 7 Fuel system 189 5 7 1 Refuelling 190 5 8 Exhaust gas purification system 191 5 8 1 Diesel particle filter 192 5 8 2 Refuelling AdBlue 192...

Page 9: ...weeping level 2 brush system 224 5 18 4 Checking the sweeping level 3 brush system 225 5 18 5 Checking the suction mouth sealing strips 2 brush system 226 5 18 6 Checking the suction mouth sealing str...

Page 10: ...Indication of a possible danger with average risk in which death or severe physical injury can occur if it is not avoided Caution Indication of a danger with low risk in which light to medium severe p...

Page 11: ...d by Hako experts This device may not be used by persons including children with reduced physical or mental abilities or by persons without sufficient experience and skills You should pay special atte...

Page 12: ...instructions set out in the Operating Manual and only by persons who are aware of the risks and safety factors involved Rectify or have rectified any functional disorders immediately especially those...

Page 13: ...It is primarily designed as a safety reserve in emergency situations ABS is also not capable of overcoming physical limits This must be taken into account especially when the road is slippery or wet...

Page 14: ...e that there are no persons in the towing area There is a danger to life The vehicle may be loaded only using suitable loading aids such as a loading ramp or drive up planks There is a risk of injury...

Page 15: ...left There is a risk of injury Front attachments not correctly fastened to the front tool carrier can drop down while driving Always secure the front attachment with the locking devices There is a ri...

Page 16: ...ed dirt hopper Handling of the vehicle must be adapted accordingly There is a risk of accidents Do not exceed the permissible total weight of the vehicle There is a risk of accidents When the dirt hop...

Page 17: ...tion Daily and weekly maintenance work must be done by the operating staff In all other maintenance work please contact your nearest authorised Hako dealer Apart from the regular general inspection th...

Page 18: ...isk of burns Attention If the engine oil pressure warning symbol in the multifunction display lights up with the engine running there is a risk of engine damage Stop the vehicle in the safe area Turn...

Page 19: ...n will no longer be guaranteed Operation with rape seed oil or biodiesel fuel RME PME or vegetable oil is not permitted Do not start the vehicle when the fuel tank is empty This may damage the rail pr...

Page 20: ...o not dilute AdBlue and to not add additives In the event of malfunctions and damages at the exhaust gas purification system resulting from the application of AdBlue that does not meet the specificati...

Page 21: ...The coolant additive and the coolant are detrimental to health Therefore store the coolant additive in the original container and take particular care to ensure that it is kept out of the reach of ch...

Page 22: ...rk on the hydraulic system of the vehicle may be done only by persons with special knowledge and experience in hydraulics Regularly check all pipes hoses and screw connections for leaks and external v...

Page 23: ...original brake fluid for topping up see Engine vehicle fluids and lubricants Environmental danger Ensure safe and environment conserving disposal of operating and auxiliary materials Take up escaping...

Page 24: ...y There is a risk of accidents Attention Depending on the version the wheel weighs between 30 and 48 kg If necessary ask a second person for help or use suitable lifting equipment There is a risk of i...

Page 25: ...l system or when performing welding work Always observe the correct order when connecting and disconnecting the battery Disconnecting the battery First the minus pole and then the plus pole Connecting...

Page 26: ...may be necessary Above all it must be ensured that the subsequently installed electrical and electronic components comply with the EMC Directive 2014 30 EC in the relevant valid edition and bear the C...

Page 27: ...here is a danger to life Special caution is required in the area of the front and rear mounted equipment and attachments There is a danger to life Do not touch any parts such as engine block cooling s...

Page 28: ...ry can burst or explode Danger of burns due to battery acid The special safety and accident prevention regulations must be complied with when handling the battery Batteries contain sulphuric acid Dang...

Page 29: ...staff and the required technical equipment Refrigerant may under no circumstances get into the atmosphere Have refrigerants disposed of by an authorised workshop Observe national regulations Environm...

Page 30: ...ions 1 9 Labels on the vehicle The following safety and instruction labels are affixed well legibly to the vehicle Renew missing or illegible labels immediately G E A B D E F Fig 1 A C B H Citymaster...

Page 31: ...oise measurements label and the type plate are located in the vehicle cab under the driver s seat Label Emergency steering Fig 1 E The Emergency steering label is located in the vehicle cab on the ste...

Page 32: ...contains information on the function and handling of the individual control displays on the vehicle The controls always have the same item number in all chapters Option is used whenever controls or o...

Page 33: ...02 1481 00 00 fm 33 Operation 4 7 8 Fig 2 3 2 1 5 6 13 14 9 10 11 18 19 15 16 17 20 22 24 23 21 25 12 26 27 28...

Page 34: ...on 9 Low beam headlights 10 Parking light headlights High beam headlights 11 Turn indicator 12 Daytime running lights 13 Door handle Door lock 14 Side indicator light 15 Fuel tank 16 Hydraulic oil tan...

Page 35: ...02 1481 00 00 fm 35 Operation Fig 3 34 31 29 32 33 34 35 36 37 30...

Page 36: ...29 Automatic lubrication system option 30 Exhaust gas system 31 AC condenser 32 Air filter 33 Engine compartment 34 Brake light rear light turn indicator reversing light rear fog light 35 Wheel chock...

Page 37: ...02 1481 00 00 fm 37 Operation Fig 4 54 41 53 54 38 50 52 50 56 51 38 48 49 39 40 55 47 43 44 58 57 45 69 62 59 60 61 63 65 66 67 68 43 46 42 40 39 70 64 44...

Page 38: ...ing column adjustment 52 Cigarette lighter 3 pin socket 53 Combined switch at the steering column right for windscreen wiper windscreen washer unit high beam low beam headlight flasher and horn turn i...

Page 39: ...02 1481 00 00 fm 39 Operation Fig 5 73 74 71 72 72 71 74 75 76 82 83 84 77 78 79 81...

Page 40: ...r light 75 Tip switch heated windscreen option heated outside rearview mirror option 76 Switch rotating beacon 77 Not used 78 Not used 79 Not used 80 Free 81 Switch circulating water service 82 Switch...

Page 41: ...02 1481 00 00 fm 41 Operation Fig 6 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 108 100 102 103 104 105 106 107 109 110 111 101...

Page 42: ...ight with telltale 98 Tip switch working lights with telltale 99 Tip switch cruise control 100 Tip switch rapid winter service option 101 Not used 102 Switch 2nd fresh water pump option 103 Switch rev...

Page 43: ...02 1481 00 00 fm 43 Operation Fig 7 114 116 117 118 119 120 115 113 112...

Page 44: ...he left brush RAISE LOWER SWIVEL joystick with 3 brush system for the 3rd brush 114 RAISE LOWER SWIVEL joystick with 2 brush system for the right brush RAISE LOWER SWIVEL joystick with 3 brush system...

Page 45: ...02 1481 00 00 fm 45 Operation Fig 8 127 126 125 124 123 122 121 152 151 150 149 148 147 146 145 144 142 141 140 139 138 137 136 135 134 133 132 131 130 129 128 143...

Page 46: ...ght battery charging 133 Telltale preheater 134 Telltale turn indicator left 135 Telltale turn indicator right 136 Warning light brake lining wear 137 Warning light brake 138 Telltale high beam 139 Wa...

Page 47: ...02 1481 00 00 fm 47 Operation Fig 9 154 155 156 157 158 159 160 161 162 163 173 172 174 171 175 153 164 165 167 176 168 170 169 166...

Page 48: ...eping system control block plug blue 162 Swivel to the right swivel function for snow blade sleeve green option 163 Swivel to the left swivel function for snow blade sleeve green option 164 Plug conne...

Page 49: ...engine control unit afterrun is ensured automatically It is thus possible to operate the battery master switch immediately after switching off the ignition Turn the key to the left vertical and remove...

Page 50: ...ument lighting cigarette lighter interior lighting rotating beacon and hazard warning flasher function even when the ignition key is removed All telltales and warning lights are off I Ignition ON Dies...

Page 51: ...device the diesel particle filter has reached a critical load condition and must be regenerated For more information see page 191 125 Yellow EOBD MIL warning light European On Board Diagnosis The SCR...

Page 52: ...g flasher is switched on 136 Yellow Warning light brake lining wear Lights up when the brake linings are worn For more information see page 203 137 Red Warning light brake Lights up when the brake flu...

Page 53: ...from an authorised workshop for troubleshooting Drive carefully in this situation When the warning light lights up driving speed is limited to 25 km h 145 Red Warning light EBD electronic brake force...

Page 54: ...approx 11 5 litres of diesel left in the tank see page 190 Fig 14 143 Note The vehicle has been set at the factory to the tyre size fitted on the vehicle at delivery If the vehicle is fitted with a d...

Page 55: ...ns per minute x 100 AdBlue display The AdBlue display Fig 17 151 shows the tank level As soon as the pointer reaches the red zone the warning light Fig 17 152 lights up If the warning light lights up...

Page 56: ...e the SCROLL UP button Fig 19 121 to move the cursor up in the menu Use the SCROLL DOWN button Fig 19 122 to move the cursor down in the menu Use the OK button Fig 19 147 to activate a menu item Use t...

Page 57: ...rature below 4 C C Operating data Display of fuel consumption or operating hours D Drive messages Display of messages E Warning messages If no messages are available Hako logo F Total mileage Display...

Page 58: ...symbol indicates a temperature below 4 C C Operating data Display of fuel consumption or operating hours D Drive messages Display of messages E Warning messages If no messages are available Hako logo...

Page 59: ...mption average fuel consumption Display of the average fuel consumption in l 100 km or mi l Fuel consumption average consump tion Display of the average fuel consumption in l h Diesel engine hour mete...

Page 60: ...llow Hydrostatic brake force Hydrostatic brake force stage III is switched on Yellow Recovery mode Recovery mode is switched on Green Front wheel steering Symbol flashes until the rear axle is in the...

Page 61: ...ised workshop soon If the ABS symbol in the indicating device also lights up Seek assistance from an authorised workshop immediately Red Three times Dirt hopper flap Lights up when the dirt hopper fla...

Page 62: ...tion rectify If necessary seek assistance from an authorised workshop Yellow Twice Warning Message regarding a critical vehicle condition Check the cause Seek assistance from an authorised workshop Re...

Page 63: ...brush drive Displays the set volume flow of the right hand brush drive G Symbol coarse material flap see page 64 H Symbol area clearing func tion see page 64 I Symbol fresh water see page 64 J Bar ch...

Page 64: ...t hand brush deactivated E Green Right hand brush activated G Yellow Coarse material flap open H White Area clearing function available and deactivated H Green Area clearing function available and act...

Page 65: ...omatic system activated B Green Front mounted equipment switched on and front mounted equipment automatic system activated C White Attachment switched off quick emptying activated C Green Attachment s...

Page 66: ...speed Rotating the turn push knob Fig 25 117 changes the value in the bar charts Fig 25 F The bar chart is divided into 10 increments Setting the brush speed brush pressure Briefly pressing the quick...

Page 67: ...itches on off the main consumer Fig 26 A or B and opens the adjustment menu of the respective main consumer Rotating the turn push knob Fig 26 117 changes the value of the bar chart One bar correspond...

Page 68: ...he following additional functions are possible in winter service Fig 27 117 A Symbol Colour Meaning Red Deactivate Green Activate Symbol Colour Additional function Meaning White Suction mouth lift sys...

Page 69: ...lant level and top up if necessary 108 C If the temperature exceeds 112 C a signal tone is output three times and a warning sym bol is displayed full screen for five seconds in the multifunction dis p...

Page 70: ...ng circuit for work hydraulics intervenes A signal tone is output three times and a warning symbol is displayed full screen for five seconds in the multifunction display The main consumers of the hydr...

Page 71: ...r The symbol is indicated by a yellow frame Press the OK button Fig 30 147 The parameter has been reset A B E C D Fig 30 122 121 148 147 Note The reset menu closes automatically if no button is presse...

Page 72: ...the options menu Fig 32 A Fig 31 122 121 148 147 Note The options menu is opened via the reset menu closes automatically if no button is pressed for five seconds and is closed by pressing the MENU but...

Page 73: ...t the desired day Press the OK button Fig 33 147 The display of the month is indicated by a yellow frame Use the SCROLL UP button Fig 33 121 or the SCROLL DOWN button Fig 33 122 to set the desired mon...

Page 74: ...ame 3 Press the OK button Fig 34 147 The options menu opens 4 Use the SCROLL UP button Fig 34 121 or the SCROLL DOWN button Fig 34 122 to mark the icon of the selection menu for display sizes Fig 34 B...

Page 75: ...lay sizes select the icon EXIT Fig 35 G and confirm Fig 35 A B C G 122 121 148 147 D E F Display section Remark A Fuel consumption Display of the current fuel consumption B Fuel consumption Average l...

Page 76: ...96 in the centre console serves the following functions Switching the headlights parking light low beam clearance lights rear lights and instrument lighting on and off Note Follow the regulations of y...

Page 77: ...the turn indicators Operating the horn Operating the wipers and windscreen washer unit Fig 37 1 0 67 Auxiliary headlights switch option ON Press switch on symbol Auxiliary headlights in operation Tell...

Page 78: ...he turn indicator system is not working prop erly Check the front rear and side turn indicators immedi ately as well as the turn indicators on the trailer Horn 0 Combined switch in the home position H...

Page 79: ...ss the tip switch at the bottom Telltale off Attention Only switch on the rear fog light in poor visibility e g under 50 m and at max 50 km h in Germany otherwise motorists behind you will be dazzled...

Page 80: ...lights ON Press the tip switch on symbol Telltale in tip switch on OFF Press the tip switch at the bottom Telltale off Note The working lights only go on when the parking lights or head lights are swi...

Page 81: ...ts an obstruction to the normal flow of traffic when working Observe the relevant national regulations for your country Note The rotating beacon can be folded down to the rear for low headroom opening...

Page 82: ...d switch further into the 2nd stage Slow 3 Turn the combined switch further into the 3rd stage Fast Windscreen washer unit 0 Combined switch in the home position Windscreen washer unit OFF 1 Push the...

Page 83: ...ts operating temperature Note The vehicle is equipped with a warm water suction fan heating The vehicle heater can be set to 2 operating conditions Ventilating with fresh air Heating The air flow is t...

Page 84: ...Fig 49 75 for the heated outside rearview mirror wind screen is located in the roof console Fig 48 57 59 58 B A Air circulation control lever A Swivel the lever to Fig 48 A Air is drawn in from the ou...

Page 85: ...ioning system Have maintenance work on the air conditioning system done only by an authorised workshop Attention Excessive temperature differences can be harmful to health A temperature difference of...

Page 86: ...Combustion gases contain toxic substances There is a risk of poisoning and asphyxiation Switch off the auxiliary heater before entering enclosed areas Note To heat the cab turn the rotary switch for...

Page 87: ...ing the height of front seat edge Pull the lever Fig 52 E upwards Adjust the seat to the desired height by shifting your weight accordingly in the front seat area Release the lever Fig 52 E A Fig 52 4...

Page 88: ...igh backrest and a mechanically adjustable lumbar support and can be equipped with electric seat heating Adjusting the lumbar support option Use the handwheel Fig 53 A to adjust the intensity of the l...

Page 89: ...the seat forwards or backwards Release the lever Fig 55 D and let the seat engage Adjusting the lumbar support Use the handwheel Fig 55 E to adjust the intensity of the lumbar support Adjusting the t...

Page 90: ...person Never use one seat belt to secure two persons e g children Check seat belt condition regularly Have damaged parts replaced immediately by your authorised Hako dealer Always keep the seat belt...

Page 91: ...t always lie firmly against your pelvis Taking off the seat belt Hold the seat belt Press the red button on the belt lock Fig 57 B The buckle latch Fig 57 A pops out of the belt lock by spring pressur...

Page 92: ...ss the locking lever Fig 58 A on the steering column downwards Adjust the height of the steering wheel Pull the locking lever Fig 58 A on the steering column upwards After successful adjustment Hold t...

Page 93: ...working and rest periods and the speed and distance travelled For information on the operation of the digital EU control device refer to the separate operating manual of the manufacturer Malfunctions...

Page 94: ...ighter Fig 61 B The cigarette lighter returns to its initial position after a couple of seconds and can be pulled out to light a cigarette When using as a socket Pull out the cigarette lighter Fig 61...

Page 95: ...ilise the braking effect of the diesel engine During long downhill stretches also brake in intervals Drive in a forward looking fashion Power brake The power brakes work with negative pressure which i...

Page 96: ...aking distances should not lead to a careless driving style It is primarily designed as a safety reserve in difficult situations ABS is also not capable of overcoming physical limits This must be take...

Page 97: ...f a system fault the ABS warning light Fig 64 144 lights up the EBD still ensures the blocking sequence front axle before rear axle Fig 66 144 145 Note If there is a severe fault in the ABS the EBD wa...

Page 98: ...ing the parking brake while driving the warning light Fig 68 139 flashes and the buzzer sounds on applying the brake Danger Only use the parking brake instead of the service brake in an emergency i e...

Page 99: ...braking effect Switch in stage III strong braking effect The respective symbol appears in the multifunction display Stage I Symbol Fig 70 A Stage II Symbol Fig 70 B Stage III Symbol Fig 70 C Fig 69 48...

Page 100: ...educe the vehicle speed immediately Drive slowly to an authorised workshop Rectify or have rectified the cause of the oil loss Check the hydraulic oil level in the tank and correct if required Note Th...

Page 101: ...ly switched to front wheel steering Checking the steering To ensure that the steering system is fully functional at all times check the steering before driving the vehicle With vehicles with four whee...

Page 102: ...ng Press the tip switch on symbol Fig 73 A The symbol Fig 73 C flashes until the rear axle reaches the straight ahead position Front wheel steering is switched on automatically and the symbol Fig 73 C...

Page 103: ...port mode In transport mode the forward speed is 0 to 62 km h and the reverse speed is 0 to 25 km h Adjusting the speed levels Switch from work mode to offset mode Press 1 x hare Fig 74 A Switch from...

Page 104: ...nts Initially stop the vehicle Position Drive switch Effect F Pull the drive switch upwards and push it forwards Forward travel N Drive switch in centre position Neutral position R Pull the drive swit...

Page 105: ...th hydraulic oil temperatures below 10 C the diesel speed is reduced by the drive control to prevent damage to the hydraulic pumps Attention A sensor on the pressure filter limits the drive control wh...

Page 106: ...rential lock ON Press the tip switch on symbol Telltale in tip switch lights up OFF Release the tip switch Telltale off Note When driving the differential lock can be activated up to max 25 km h The f...

Page 107: ...2 Running in period Handle the vehicle carefully during its first 100 operating hours Observing the following recommendations during the running in period will create the conditions required for opti...

Page 108: ...signated use and the instructions set out in the Operating Manual and only by persons who are aware of the risks and safety factors involved Rectify or have rectified any functional disorders immediat...

Page 109: ...208 8 Checking the windscreen washer unit 211 9 Checking the electrical system fuses light bulbs condition of the battery 212 10 Checking the battery master switch option 49 11 Checking the light and...

Page 110: ...vercoming physical limits This must be taken into account especially when the road is slippery or wet There is a risk of accidents Note that there is a risk of skidding on unpaved ground or snow and i...

Page 111: ...ure 5 Turn the ignition key to position II and hold it in this position until the engine starts 6 Release the ignition key 0 107 139 Fig 79 141 133 132 131 55 49 P I II Note The starter cannot be actu...

Page 112: ...ssure applied the brake lights light up when the brake pedal is depressed Lighting If required switch on the low beam Fig 80 96 working lights Fig 80 98 and rotating beacon Fig 80 76 In the cold seaso...

Page 113: ...6 Test the brakes when travelling at low speed Check in the rearview mirror to ensure that a braking manoeuvre will not cause any kind of obstruction 7 Always warm the engine up before running it und...

Page 114: ...on the vehicle from overheating If the temperature exceeds 80 C the interlocking circuit for drive hydraulics intervenes The symbol Fig 82 A for the hydraulic oil temperature in the multifunction disp...

Page 115: ...rear axle drive and a light rear axle the hydrostatic braking effect must be set with the switch Fig 83 90 to ensure the rear axle is not overbraked see page 117 If overbraking nevertheless occurs du...

Page 116: ...vehicle make sure that no easily inflammable materials are in the direct vicinity of the exhaust system especially the exhaust pipe When parking the vehicle while the engine is running make sure that...

Page 117: ...effect 2 Remove your foot from the accelerator pedal Fig 84 49 or move the drive switch Fig 84 56 to the neutral position 3 Gently press the brake pedal Fig 84 48 Braking with the brake pedal Observe...

Page 118: ...e the Safety instructions Stopping and parking the vehicle see page 116 1 Allow the engine to run on for approx 60 seconds so that the tempera ture can stabilise 2 Turn the ignition key in the ignitio...

Page 119: ...njury Use the wheels for securing the vehicle If the diesel engine is switched off power steering does not work emergency steering function Steering will then require more force There is a risk of acc...

Page 120: ...el steering 5 Switch off the ignition 6 In order to recover the vehicle the recovery switch Fig 86 68 must be actuated The telltale in the switch lights up The yellow symbol Fig 86 A appears in the mu...

Page 121: ...hoses are connected correctly Swapping the connections can lead to reverse functioning of the attachment e g movement to the right rather than the left There is a risk of injury Front attachments not...

Page 122: ...rrier is adjusted using the throttle valve Fig 88 168 The throttle valve is located behind the cab on the right hand side The suction mouth has been removed with 3 brush system The lowering speed of t...

Page 123: ...ion Fig 89 156 rotatory main consumer front sweeping roller sleeve red option 23 pin socket Fig 89 159 for coding plug of the front mounted equipment Is only required for winter service when using a r...

Page 124: ...oles Fig 90 B Work mode Offset mode When the front tool carrier is in the upper end position remove the mounting bolts Fig 90 A from the mounting holes Fig 90 B and insert into the mounting holes Fig...

Page 125: ...mode is adjusted with the tip switch Fig 112 94 Set the speed according to the requirements 6 Switch on the differential lock with the tip switch Fig 112 87 The differ ential lock can be used when a r...

Page 126: ...d by pressing the tip switch Fig 92 100 Swivel function Swivelling the snow blade option or a rotary snow brush option is acti vated by moving the left hand joystick Fig 92 113 to the side If a wedge...

Page 127: ...cking circuit that can be activated When raising the front mounted equipment the main consumer is switched off automatically When lowering the device again the main consumer is switched on automatical...

Page 128: ...ing the hydraulic hoses 1 Turn on the ignition do not start the engine 2 For attachments press the switch Fig 96 65 for the pressure relief of the rear hydraulic connections 3 Make the connections Att...

Page 129: ...nd closes automatically after 5 s without input Additional function of the attachment Quick emptying A quick emptying option is available for changing the spreading material or cleaning the attachment...

Page 130: ...ing of the vehicle must be adapted accordingly There is a risk of accidents Do not exceed the permissible total weight of the vehicle There is a risk of accidents When the dirt hopper is emptied the C...

Page 131: ...ig 99 C of the suction mouth to the arm Fig 99 D and the swivel head Fig 99 E of the lift system 5 Mount the suction mouth to the lift system using bolts washers and nuts 6 Attach the rubber buffers F...

Page 132: ...to the arm Fig 100 D and the swivel head Fig 100 E of the lift system 5 Lower the lift system with the tip switch Fig 100 105 6 Mount the suction mouth to the lift system using bolts washers and nuts...

Page 133: ...adjust the lowering speed with the throttle valve Fig 101 168 4 Remove the M16 fastening bolt and the washer Fig 101 B of the front tool carrier 5 Use the trolley Fig 101 C option to align the sweepin...

Page 134: ...sweeping unit Fig 102 155 Spray nozzle sweeping unit Fig 102 157 Spray nozzle sweeping unit Fig 102 158 23 pin coding plug Fig 102 159 Supply control block sweeping unit Fig 102 160 LS connection for...

Page 135: ...tool carrier 5 Use the trolley Fig 103 D option to align the sweeping unit Fig 103 27 centrally and in alignment with the front tool carrier 6 Raise the front tool carrier with the tip switch Fig 103...

Page 136: ...sweeping unit Fig 104 155 Spray nozzle sweeping unit Fig 104 157 Spray nozzle sweeping unit Fig 104 158 23 pin coding plug Fig 104 159 Supply control block sweeping unit Fig 104 160 LS connection for...

Page 137: ...upports 3 Use the four cranks Fig 105 A of the front and rear supports Fig 105 B to evenly raise the dirt hopper Fig 105 26 and slide over the four tipper balls Fig 105 C of the vehicle 4 Align the ba...

Page 138: ...p Fig 106 B on the right hand side of the vehicle Make sure the swivel head of the lifting cylinder is in alignment with the attachment Fig 106 C of the dirt hopper 8 Insert the safety pin Fig 106 D i...

Page 139: ...173 Swivel function open dirt hopper flap sleeve green Fig 108 174 23 pin coding plug Fig 108 166 Plug connection for 1st fresh water pump Fig 108 164 Plug connection for 2nd fresh water pump option...

Page 140: ...f two to remove the cross beam Fig 108 A of the front supports 11 Use the cranks to lower all the supports and remove the fastening bolts Remove the supports from the change rack of the dirt hopper 12...

Page 141: ...r skirt Fig 109 C and open the filler cap Fig 109 D Fill the fresh water tank using a water hose Tank volume see Technical data No Description Page 1 Check all items from the checklist Before start up...

Page 142: ...the parking brake 3 Open the dirt hopper flap Fig 110 A with the tip switchFig 110 106 4 Connect the water hose and fill the dirt hopper with water up to the lower edge of the suction duct flange Fig...

Page 143: ...switch Fig 111 95 and move off see page 113 In transport mode the forward speed is 0 to 62 km h and the reverse speed is 0 to 25 km h No Description Page 1 Driving to the work site 143 2 Starting vacu...

Page 144: ...the speed according to the requirements 6 If necessary in work mode switch on the reversing tip switch Fig 112 119 when driving forwards This enables brief reverse sweeping Work mode with cruise cont...

Page 145: ...tick forwards The 3rd brush is tilted forwards Joystick backwards The 3rd brush is tilted backwards Joystick to the left The 3rd brush is tilted to the left Joystick to the right The 3rd brush is tilt...

Page 146: ...ltifunction display Briefly pressing the quick select buttons Fig 118 115 or Fig 118 116 switches the main consumer on off and opens the adjustment menu of the respective main consumer Rotating the tu...

Page 147: ...divided into 10 increments The last set function is displayed after a new selection Opening the coarse material flap If there are larger objects or coarse dirt cans bottles leaves etc in front of the...

Page 148: ...according to the requirements Low dust formation reduce fresh water volume with the valve Severe dust formation increase fresh water volume with the valve Assignment of the valves with a sweeping unit...

Page 149: ...g 122 113 Joystick Fig 122 114 tip switch Fig 122 118 tip switch Fig 122 119 and switch Fig 122 105 Switch Function A Actuating the coarse material flap Switching off the switch coarse material flap c...

Page 150: ...rt hopper back into its end position To do so unlock the safety strut with the lever Fig 124 E see page 222 5 Switch on sweeping and raise the suction mouth with the tip switch Fig 124 108 6 Loosen th...

Page 151: ...to the quick coupler Fig 125 C 3 Start the vehicle see page 111 Set the changeover valve Fig 125 D to the high pressure cleaner position Fig 125 E 4 Aim the spray lance at the surface to be cleaned a...

Page 152: ...the dirt hopper option External operation can be activated via switches in the roof console The tip switches are then without function External operation The dirt hopper can be raised lowered and the...

Page 153: ...water tank is located near the left hand rear wheel 2 Open the circulating water valve with the switch Fig 128 81 when the ignition is switched on 3 Open the hand valve Fig 128 A and drain the circula...

Page 154: ...ig 130 A is located on the right hand side of the vehicle under the dirt hopper Check the fresh water filter daily for contamination and clean as required 1 Drive the vehicle to a suitable cleaning pl...

Page 155: ...witch Fig 132 95 to switch on work mode and raise the brushes with the joysticks Fig 132 113 and 114 4 Remove the contamination in the suction fan using approx 3 bar water pressure when the suction fa...

Page 156: ...page 155 1 Drive the vehicle to a suitable cleaning place and park it safely 2 Open the dirt hopper flap Fig 133 A with the tip switch Fig 133 106 3 Clean the inside of the dirt hopper using a water...

Page 157: ...and lower it onto the safety strut see page 222 2 Unlock the sump valve Fig 134 A with the lock Fig 134 B Press the lever forwards and inwards see position Fig 134 I 3 Raise the dirt hopper with the...

Page 158: ...hose to the Geka coupling Fig 135 A and flush the circulating water hose to the suction mouth and to the drain hose Lever Fig 135 C horizontal flush hose to the suction mouth Lever Fig 135 C vertical...

Page 159: ...e 65 AdBlue tank volume litre 15 Name Unit Value Transport mode forwards reverse km h 62 25 Work mode forwards reverse km h 15 15 Offset mode forwards reverse km h 20 Gradability with standard equipme...

Page 160: ...draulic oils See page 179 HVLP 46 Tank volume litre 53 Name Unit Value Nominal voltage Volt 12 Generator Ampere 105 Battery 12 V 55 Ah Name Unit Value Sweeping unit 2 brush system Brush diameter mm 90...

Page 161: ...nsions Name Unit 2 brush system 3 brush system Length mm 4949 4973 Width with standard tyres mm 1330 1330 Height with standard tyres mm 2054 2054 Wheelbase mm 2190 2190 Tread width with standard tyres...

Page 162: ...hout sound insulation package 83 dB 2 0 dB 83 dB 2 0 dB Guaranteed sound power level to Machinery Directive 2000 14 EC with measuring standard DIN EN ISO 3744 Conditions ECO mode Speed 1400 rpm Standa...

Page 163: ...Labels on the vehicle section Always have the following work on the vehicle done in an authorised work shop Safety relevant work Maintenance work Changes as well as installations and conversions Work...

Page 164: ...itch the engine off and pull out the ignition key There is a risk of accidents If dismantling safety devices is required in equipping maintenance and repair work fit and check the safety devices immed...

Page 165: ...rkshop in the following table In order for guarantee and warranty claims to be acknowledged all main tenance work must be carried out by an authorised workshop and Hako GmbH notified accordingly In th...

Page 166: ...nce and servicing 6 000 B 6 500 A 7 000 B 7 500 A 8 000 B 8 500 A 9 000 B 9 500 A 10 000 B 10 500 A 11 000 B 11 500 A 12 000 B 12 500 A 13 000 B After operating hours Maintenance plan Date Operating h...

Page 167: ...t cleaning with compressed air if necessary Checking fuel supply refuelling if required Steering Checking the steering system for function and leak tightness Brake Checking the operating and parking b...

Page 168: ...eels Checking the wheels air pressure tread depth and damage Lubrication work at the vehicle Carry out all lubrication work according to the lubrication plan see page 175 Vacuum sweeping system Sweepi...

Page 169: ...nctions Checking cabling for abrasion points and damage Checking battery charge condition cleaning and greasing battery poles Hydraulics Changing the return filter Checking the hydraulic oil level ref...

Page 170: ...cking coolant hoses and radiator Checking coolant level in expansion tank refilling if necessary Checking the radiator grille for dirt cleaning with compressed air if necessary Checking engine bearing...

Page 171: ...ater system cleaning if necessary Checking the trailing rubber strap at the 3rd brush 3 brush system only Suction mouth Checking the suction mouth setting adjusting if necessary Checking the coarse ma...

Page 172: ...horn lighting and working functions Checking cabling for abrasion points and damage Checking battery charge condition cleaning and greasing battery poles Hydraulics Checking the hydraulic oil level re...

Page 173: ...ng if necessary Checking the impact plate of the hopper lid for wear Checking the seals of the hopper lid for tightness and damage Checking the joints and bearings of the hopper lid Checking the exhau...

Page 174: ...particle filter performing service regeneration if necessary Changing the coolant 50 distilled water and 50 Paraflu UP at the latest every 5 years Never drive without coolant additive Paraflu UP even...

Page 175: ...the vehicle Check the lubrication points weekly Lubricant specification see Engine vehicle fluids and lubricants Item Assembly Name A Doors Door hinges left right above and below 4 points B Central lu...

Page 176: ...eping system Check the lubrication points weekly Lubricant specification see Engine vehicle fluids and lubricants Item Assembly Name A Sweeping unit 2 brush system Swing brush arms to the side 6 pcs B...

Page 177: ...the side 2 points B Raise Lower pulled brush arms 4 points C Incline pulled brush arms 2 points D Swing 3rd brush arm in parallel 8 points E Swing 3rd brush arm in parallel 2 points F Raise Lower 3rd...

Page 178: ...178 05 1481 00 00 fm Maintenance and servicing Item Assembly Name A Dirt hopper Lift cylinder dirt hopper flap 4 points B Raising joints 2 points Fig 140 B A...

Page 179: ...N 51524 Part 3 Year round Tank volume at sight glass max marking 53 litres total volume approx 75 80 litres Ester based biode gradable oil Pano lin HLP SYNTH 46 DIN 51524 Part 3 Rear axle Transfer cas...

Page 180: ...the chassis underneath the cab Filler opening for engine oil accessible when the attachment is raised Engine oil filter three phase alternator accessible when the attachment is raised and the engine...

Page 181: ...and secure it with the parking brake Switch the engine off and pull out the ignition key Allow the engine to cool down 2 If necessary raise the tipper 3 Loosen the fastening bolt Fig 141 B and swing...

Page 182: ...face and secure it with the parking brake Switch the engine off and pull out the ignition key Allow the engine to cool down 2 Push both locks Fig 142 B simultaneously inwards and swing up the radiator...

Page 183: ...ap 1 Place the vehicle on a level surface and hold it with the parking brake Switch the engine off and pull out the ignition key Allow the engine to cool down 2 The side flap Fig 143 C is fixed with m...

Page 184: ...e attachment insert the lever fixed behind the passen ger seat in the cab into the holder of the hand pump Fig 144 A and pump the attachment up To do so the lever Fig 144 B located at the pump must be...

Page 185: ...ed by applying pressure e g by means of a suitable screwdriver to the centre pins of the solenoids Danger If the EMERGENCY manual control is activated with the engine running Risk of accidents Only us...

Page 186: ...on key There is a risk of burns Attention If the engine oil pressure warning symbol in the multifunction display lights up with the engine running there is a risk of engine damage Stop the vehicle in...

Page 187: ...hicle behind the fuel tank Fig 146 15 and can be accessed from the outside 4 Check the engine oil level If the engine oil pressure warning light Fig 146 A lights up After 10 operating hours or daily W...

Page 188: ...186 3 Remove the engine cover and clean the area around the filler cap Fig 147 A with a lint free cloth 4 Open the filler cap and top up engine oil with a suitable oil can Engine oil specification se...

Page 189: ...system will be damaged or reliable diesel particle filter regeneration will no longer be guaranteed Operation with rape seed oil or biodiesel fuel RME PME or vegetable oil is not permitted Do not star...

Page 190: ...the drum pump intake manifold opening down to max 15 cm above the floor of the drum Only fill the tank with refuelling aids funnels or filler pipes with integrated microfilter Keep all refuelling cont...

Page 191: ...per ISO 22241 or DIN 70070 Do not dilute AdBlue and to not add additives In the event of malfunctions and damages at the exhaust gas purification system resulting from the application of AdBlue that...

Page 192: ...lling AdBlue Observe the Safety instructions Exhaust system see page 191 The AdBlue tank is located on the left hand side of the vehicle next to the diesel tank The tank volume is 15 litres If the war...

Page 193: ...loser than 30 cm to the radiator fins The coolant additive and the coolant are detrimental to health Therefore store the coolant additive in the original container and take particular care to ensure t...

Page 194: ...e on a level surface and secure it with the parking brake 2 Raise the dirt hopper and place it on the safety strut see page 222 3 Switch the engine off and pull out the ignition key Allow the engine t...

Page 195: ...tasks with strong contamination of the radiator the vehicle can be equipped with a reversing fan in the factory Accumulated dust leaves or grass is are blown through the radiator grille to the outside...

Page 196: ...Press the cyclone separator Fig 154 C to the side and remove the dust particles separated from the filter housing Danger Do not touch any parts such as engine block cooling system and exhaust system...

Page 197: ...it with the parking brake Switch the engine off and pull out the ignition key Allow the engine to cool down 2 Remove the right side cover see page 183 3 Open the locks Fig 157 C at the air filter hou...

Page 198: ...fluids approved by the Hako GmbH see Engine vehicle fluids and lubricants Use of another not recommended product must be agreed with Hako without fail In addition a written guarantee declaration must...

Page 199: ...out the ignition key Allow the engine to cool down 3 Open the side flap Fig 158 B see page 183 4 Check the hydraulic oil level at the sight glass The hydraulic oil level should lie between the MIN and...

Page 200: ...ll the hydraulic oil has returned into the hydraulic tank check the hydraulic oil level at the sight glass Fig 1 C Sketch Fig 1 I The hydraulic oil level is correct if it is visible at the lower edge...

Page 201: ...ng information on the press sleeve Manufacturer s name or identification e g XXX Operating pressure maximum working pressure of hydraulic hose line e g 330 bar The last two digits of the year of manuf...

Page 202: ...Therefore do not try to correct the oil levels yourself as an incorrect oil can result in considerable damage Always seek advice from an authorised workshop when detecting leaks Environmental danger E...

Page 203: ...asks which must be performed by the operator of the vehicle Check the level in the brake fluid tank Check the brake system daily for effectiveness before starting to drive Attention Contamination of t...

Page 204: ...cle on a level surface and secure it with the parking brake 2 Switch the engine off and pull out the ignition key Allow the engine to cool down 3 If the brake fluid level in the brake fluid tank is no...

Page 205: ...not perform welding on parts of the refrigeration circuit or in their immediate vicinity Keep the coolant in the closed original container only and keep out of the reach of children Attention Have th...

Page 206: ...and side of the vehicle 5 14 2 Filling the air conditioning system Observe the Safety instructions Air conditioning system see page 205 Due to the design vehicle air conditioning systems cannot be her...

Page 207: ...vals Maintenance intervals according to maintenance plan see page 167 Remove the plate filter as follows 1 Place the vehicle on a level surface and secure it with the parking brake Switch the engine o...

Page 208: ...risk of accidents New tyres do not have optimum adhesion and should therefore be run in for about 100 kilometres whilst driving carefully There is a risk of accidents Worn tyres mean worse grip on the...

Page 209: ...he jack hydraulic or mechanical version underneath the jacking point 5 Lift the vehicle until the wheel to be changed is off the ground 6 Loosen the wheel bolts fully and remove the wheel from the axl...

Page 210: ...en the wheel bolts to 380 Nm in the sequence shown 5 Fit the wheel bolt caps 6 After driving approx 50 km retighten the wheel bolts in the sequence shown and to the prescribed torque 5 2 1 3 6 4 Fig 1...

Page 211: ...a level surface and secure it with the parking brake Switch the engine off and pull out the ignition key Allow the engine to cool down 2 Fold down the backrest of the driver s seat 3 Open the windscre...

Page 212: ...If stronger fuses are used the electrical system can be destroyed and there can be fires Attention Always disconnect the battery when working on the electrical system or when performing welding work A...

Page 213: ...erminals on the side and at the top 5 Use a hexagonal socket wrench to loosen the two bolts of the holder for the side cover Fig 168 B 6 Loosen both bolts of the battery brace Fig 168 C and remove the...

Page 214: ...cated on the right rear panel of the vehicle cab The fuse box Fig 169 64 containing fuses F52 to F67 is located on the left rear panel of the cab The fuse box Fig 169 C containing fuses F100 to F103 i...

Page 215: ...hes high beam relay window heating tip switch circulating water maintenance switch F16 5 A 15 Reversing light reversing camera option F17 5A 15 AdBlue supply module attachment raised sensor F18 5 A 15...

Page 216: ...X signal for hydrostatic control unit F51 7 5 A X Signal for tilting function dirt hopper and dirt hopper flap F52 5 A 30 Electronic unit of hydrostatic control unit F53 20 A 30 ABS control unit power...

Page 217: ...y 15 Switched on ignition X Switched on ignition interrupted starting process 58 Light switch stage 1 parking light reversing light 56 Light switch stage 2 headlights high or low beam HRM Ignition swi...

Page 218: ...the hexagon nuts Fig 170 B 4 Tilt the headlight plate Fig 170 C to the rear High beam headlights Changing the light bulb in the front high beam headlight 1 Remove the cable plug Fig 171 A 2 Remove the...

Page 219: ...ig 173 D at the lamp socket do not touch the glass bulb and insert it in the headlight 5 Pay attention to the latch that ensures correct positioning of the light bulb Fig 173 D in the headlight see fi...

Page 220: ...ress in new light bulb and rotate half a turn 6 Insert light bulb socket into the turn indicator 7 Turn the light bulb socket 90 in a clockwise direction whilst holding on to the turn indicator 8 Scre...

Page 221: ...new light bulb and rotate half a turn Attach the light cover and attach with the screws Fig 177 A Auxiliary headlights option and working lights Changing the light bulbs of the auxiliary headlights a...

Page 222: ...ce work move the dirt hopper back to the lower end position 1 Lower the dirt hopper with the tip switch Fig 179 108 until the safety strut is free 2 Unlock the safety strut with the lever Fig 179 B 3...

Page 223: ...hicle or transport journeys This position is only possible if the brush arm Fig 180 B is on the right hand side in driving direction 45 position for working in a symmetrical manner This position is po...

Page 224: ...e sweeping level Fig 181 A and B is adjusted in the factory with the screws Fig 181 C and D 1 Raise the sweeping unit with the joysticks Fig 181 113 and 114 2 Drive over a level surface covered with d...

Page 225: ...s Fig 182 A B and C The sweeping level Fig 183 C for the 3rd brush is adjusted in the factory with the four screws Fig 183 D 1 Raise the sweeping unit with the joysticks Fig 183 113 and 114 2 Drive ov...

Page 226: ...tely replace defective seals also on the coarse material flap Fig 184 B since the suction power is reduced The sealing strips must have a ground clearance of 8 5 0 2 mm and 10 0 2 mm at the front and...

Page 227: ...diately replace defective seals also on the coarse material flap Fig 184 B since the suction power is reduced The sealing strips must have a ground clearance of 5 0 2 mm and 15 0 2 mm at the front and...

Page 228: ...Maintenance intervals according to maintenance plan see page 167 Immediately replace a defective suction duct seal 5 18 8 Seal at the dirt hopper Observe the Safety instructions Vacuum sweeping system...

Page 229: ...g Do not direct compressed air onto the skin or towards other persons Do not use compressed air for cleaning clothes When using a high pressure cleaner or steam jet cleaner Maintain a minimum distance...

Page 230: ...use these inside the vehicle for plastic parts Do not use any paint cleaners or products containing solvents methanol or hydrocarbons Cleaning glass areas Use special glass cleaners and clean cloths...

Page 231: ...rew connections immediately Danger Clean the engine at engine standstill only otherwise there is a risk of injury Switch the engine off before cleaning Attention When cleaning the engine with a water...

Page 232: ...due to a fault e g slider is jammed Investigate and eliminate the fault Starter does not have adequate power on start up Battery pole terminals loose or oxidised Clean pole terminals and connect them...

Page 233: ...ling system contaminated Have the inside of the cooling system cleaned and degreased Engine oil in cooling system Internal leaks Switch off engine have repaired Electrical system Diesel engine does no...

Page 234: ...essure Check and correct tyre pressure Oil on brake linings Vehicle not safe to operate have repaired Brake linings worn unevenly No or insufficient braking effect No brake fluid in expansion tank Top...

Page 235: ...e the coarse material flap The dirt hopper is full Empty the dirt hopper The dirt hopper flap is not locked Lock the dirt hopper flap The suction fan is contaminated Clean the suction fan The dirt hop...

Page 236: ...236 05 1481 00 00 fm Maintenance and servicing...

Page 237: ...on which this declaration is based corresponds with the relevant basic safety and health requirements of the EC Directive 2006 42 EC as well as the requirements according to 2014 30 EC The following...

Page 238: ...rmed this You will nd out more about our commitment on www hako com Everywhere and quite close to you Our ef cient distribution and service network guarantees short journeys and fast help Reliable cle...

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HAKO Citymaster 2200, Operating Manual

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