background image

PART NO.    QTY

ITEM

DESCRIPTION

93583

1       Drive End Cap

Seals the two openings on the Main Valve Body. The larger diameter opening is 
sealed with an O-ring used as an axial or "face" seal. The O-ring sits in a groove in 
the Drive End Cap. This groove must be free of defects such as pits or scratches 
and also free of debris. The smaller diameter seal is accomplished with an O-ring 
used as a radial seal. The O-ring should be placed on the male boss on the Drive 
End Cap. When assembling the Drive End Cap to the Main Valve Body, care should 
be taken to make sure the small O-ring is aligned with the opening in the Main 
Valve Body and that the large O-ring stays in the groove in the Drive End Cap. If 
misaligned, the O-rings can become pinched and leak.

90217

1       Drive Motor

The Drive Motor is held in place by two 1/2" screws. The screws should be "snug." 
The brass pinion gear on the Drive Motor should engage the plastic Drive Gear. 
The wires should be securely fastened to the Control.

93216

1       Piston Slide

The Piston Slide should move freely inside the Drive End Cap Housing. The 
stainless steel threaded stud should be pointing toward the Main Valve Body.

93217

1       Piston Slide Cam

This is the “heart” of the drive system. There is a threaded stainless steel shaft that 
runs through the main drive axle. The Drive Gear is attached at the short end and 
the Magnet Disc at the other end. The Piston Slide Cam is assembled inside of the 
Piston Slide (93216). This Cam Shaft should turn freely before the Drive Motor is 
assembled.

93219

1       Piston Slide Cam 

The cover secures the Piston Slide Cam (Part No. 93217) in place and acts as a 

Cover

bushing for the Cam Shaft.

95521

1       Magnet Disc 

The Magnetic Disc is assembled to the Piston Slide Cam by means of a "keyed" 

Assembly

opening to ensure proper orientation.

90802

2       Screw

93601-JG

1       Brine Valve 

Attaches to the Drive End Cap with two 3/4" thread cutting screws and has one 

Housing 

O-ring seal. When assembling, the O-ring should be placed in the Drive End Cap 

Assembly

groove and be lubricated with silicone grease. (See Fig. 8 for more details.)

90828

1       O-ring

93238

1       Drive Gear

The Drive Gear is assembled to the Piston Slide Cam by means of a "keyed" 
opening which transfers the "torque" generated by the Drive Motor to the rest of 
the drive system. If the drive system becomes jammed, this opening can become 
"rounded" causing the gear to turn, but not the Piston Slide Cam. If this occurs, 
clear the jam and replace the Drive Gear and Piston Slide Cam (Part No. 93217).

90818

2       Screw

90809

2       Screw-cam cover

93808

1       End Cap O-ring

93522-A

1       Piston Assembly

The Piston should be screwed onto the Piston Slide Cam until it "bottoms out," but 
care should be taken not to overtighten. The white Teflon Hydro-slide O-ring covers 
should be free of defects such as indentations and cuts. The Drain Gasket should 
slide - there will be some friction - without binding on the Piston shaft. When 
assembling, care should be taken to insert the Piston into the Main Valve Body 
without excessive side-to-side or up/down motion.

90821

1       Brine Valve

Housing O-ring

93891

2       1/4” Nyloc Hex

Nut

93839

1       Drain Gasket

Series 96 Owner’s Manual

26

Summary of Contents for Maximizer

Page 1: ...Series 96 Owner s Manual REV 2 0...

Page 2: ...MENTS HOW AND WHEN TO USE THE BYPASS 14 TROUBLESHOOTING 15 PARTS DIAGRAMS 17 Brine Valve Elbow Installation 32 Brine Cabinet Data 33 CYCLE SETTINGS 34 EQUIPMENT SPECIFICATIONS 35 WARRANTY 36 Page Inst...

Page 3: ...lved minerals are calcium and magnesium the water is said to be hard Hard water often also contains traces of dissolved iron dirt and sediment particles Although hard water is not harmful to drink it...

Page 4: ...um chloride you must select the potassium option during the programming of the controller We do not recommend the use of Potassium Chloride when iron is present in the raw water supply Disinfection Th...

Page 5: ...ur water conditions and the number of people in your family If your electricity is out longer than 17 hours please reset time of day All other settings will be maintained For information on programmin...

Page 6: ...sed through this product has a compensated hardness of more than 90 grains per gallon or contains bacteria iron bacteria tannins algae oil acid salt or other unusual substances special equipment must...

Page 7: ...96 Building Codes All installations must conform to local plumbing and electrical codes Minimum Inlet Pipe Size Well water recommended minimum inlet pipe size 3 4 I D 19 mm Municipal water recommended...

Page 8: ...waste water In placing the Series 96 consider the following Install the Series 96 ahead of the water heater to prevent build up of hard water deposits in the water heater This placement will maintain...

Page 9: ...ss soldering flux air or any other foreign material 9 Close the faucet and check for leaks If leaks are found turn off the main water supply and open the nearest cold water faucet to depressurize the...

Page 10: ...enerate when it reaches the REG TIME Also as a safety feature if the appliance s capacity is exceeded a demand immediate regeneration will occur This way a family should never run out of soft water an...

Page 11: ...n to move cursor one digit to the right of parameter that can be set When cursor is at extreme right position press again to reset cursor to extreme left position DISPLAY FUNCTION When pressed and hel...

Page 12: ...arameter The display will show Soft V 1 07 This parameter may not be set 3 00 Push the DISPLAY button to step to the next parameter The display will show Mode 2 The Mode is the number of the OPERATING...

Page 13: ...9 00a Push the CHANGE button to toggle parameter value from No to Yes In this example set to 96hr Regen No 10 00 Push the DISPLAY button to step to the next parameter The display will show Backwash 1...

Page 14: ...ample set to Turbine Test NO 15 00 Push the DISPLAY button to step to the next parameter The display will show Reg Tonight NO This parameter if set to YES will force a regeneration at the next set reg...

Page 15: ...ple 11 00 AM or 05 00 PM 2 00 Push the DISPLAY button to step to the next parameter The display will show Reg Time 02 00 AM This parameter is to be set for the desired time a normally scheduled regene...

Page 16: ...preference over a period of time WHEN HOW TO USE THE BYPASS VALVE The bypass valve is intended to provide isolation of the Series 96 appliance in the event of a system malfunc tion leak or if the use...

Page 17: ...ms an empty space between the water and salt To test use a blunt object like a broom handle Push the handle into the salt to dislodge the salt bridge No soft water The plumbing bypass valve is in the...

Page 18: ...g 8 Excess water in brine tank Restricted frozen or pinched drain line See Fig 1 Remove restriction thaw or straighten drain line Plugged brine line brine line flow control or air check See Fig 9 11 C...

Page 19: ...1 1 54501 Media Cabinet Cover Assembly 2 2 90837 Bypass Nut Gasket 3 2 90254 1 or Copper Adapter 2 90256 PVC Adapter optional 2 90258 1 Copper Adapter optional 4 2 90251 Bypass Nut 5 1 CO700A Cabinet...

Page 20: ...SERIES 96 BRINE TANK ASSEMBLY Series 96 Owner s Manual 18 For brine tank information on water depth and salt usage see page 34 Figure 4...

Page 21: ...2 93870 4 Screw 3 90614 1 Drain End Cap Assembly 4 93808 2 O Ring 5 93835 2 Sleeve 6 93838 2 O Ring 7 90615 94 1 Bypass Assembly 8 93833 1 Cord Clip 9 90828 1 O Ring 10 not used 11 95301T JG 1 Drive...

Page 22: ...opening The gasket seals at its outer edges and between the inlet screen and nozzle opening These areas must be free of defects such as tearsor pits and be free of debris 3 93221 1 Injector Nozzle Cre...

Page 23: ...together and seals the assembly to the Main Valve Body 6 90807 4 Injector Screw These four machine screws should be tightened evenly and snug 7 93810 1 Injector Screen Acts as a pre filter to keep deb...

Page 24: ...27 O Ring 8 1 90246 Bypass Housing 9 1 90616 Bypass Piston Assembly 10 1 90218 Bypass Piston Drive Shaft 11 1 90803 O Ring NO QTY PART NO DESCRIPTION 12 1 90263 Bypass Endcap right 13 1 90828 O Ring 1...

Page 25: ...e in the End Cap This groove must be free of defects such as pits or scratches and also free of debris When assembling the End Cap to the Housing care should be taken to make sure that the O ring stay...

Page 26: ...k wafer Hall Effect Sensor to the controller board must not be severely bent folded over cut or broken Care should be taken when putting the Sensor into the Sensor Housing The spring flap below the Se...

Page 27: ...2 1 90217 Drive Motor 3 2 93891 Hex Nut 4 1 93238 Drive Gear 5 2 90809 Screw 6 1 93219 Piston Slide Cam Cover 7 1 93217 Piston Slide Cam 8 1 93583 Drive End Cap 9 1 93216 Piston Slide 10 2 90818 Screw...

Page 28: ...freely before the Drive Motor is assembled 93219 1 Piston Slide Cam The cover secures the Piston Slide Cam Part No 93217 in place and acts as a Cover bushing for the Cam Shaft 95521 1 Magnet Disc The...

Page 29: ...Figure 9 NO QTY PART NO DESCRIPTION 1 1 93620 Piston Assembly includes O Ring Spring 2 1 90821 O Ring 3 1 93260 Housing 4 1 93254 Quad Ring Retainer 5 1 90843 5 gpm Flow Control 6 1 93805 O Ring 7 1 9...

Page 30: ...ressure insert the Cap CAUTION the 3 8 locking ring 9 must be installed to prevent air from being drawn into the appliance during brine rinse 93620 1 Brine Piston The Piston should have an O Ring on t...

Page 31: ...seal areas are kept clean and free of debris Also both O rings should be in the proper locations one under the flange and one in the groove Do not overtighten the Fill Plug when assembling When the fl...

Page 32: ...lus or minus 10 backwash flow rate at varying H2086 3 0 Control Button pressures Care should be taken when replacing Drain Line Flow Control Buttons to ensure that the correct rate is being used for a...

Page 33: ...SERIES 96 SAFETY SHUTOFF ASSEMBLY Series 96 Owner s Manual 31 Figure 11...

Page 34: ...sleeve are a 3 piece assembly that can come apart if removed from the elbow body Parts must be re assembled exactly as shown to function properly When connecting the 3 8 polytube it is first necessary...

Page 35: ...hs correlate to the amount of salt used per regeneration SALT lbs DEPTH inches 1 0 5 3 4 3 0 8 7 8 6 0 11 7 8 9 0 15 3 8 To maintain peak performance of your appliance it is recommended that you inspe...

Page 36: ...ing Service Setting English Unit Hardness Setting Number ______ Iron ppm clear water Capacity in Grains 24 480 Backwash 1 minute 03 0 Brine Rinse minute 30 0 Backwash 2 minute 01 0 96 Hour Regeneratio...

Page 37: ...gpm at 10 psi pressure drop 30 2 lpm at 68 9 kPa pressure drop Minimum water temperature 40 F 6 C Maximum water temperature 120 F 49 C Min Max ambient temperature 40 F 120 F Plumbing connection 3 4 or...

Page 38: ...tains bacterial iron algae sulphur tannins organic matter or other unusual substances then unless the system is represented as being capable of handling these substances in the system specifications o...

Page 39: ...Series 96 Owner s Manual 37...

Page 40: ...ng as the unit is softening the water Test product water every 12 months with the hardness test strips to check for proper functioning Hague Quality Water International 4343 S Hamilton Rd Groveport OH...

Reviews: