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5.52.185.01.01.02 

 

 

21 

 

13 

Trouble 

 

 

 

   

DANGER!

 

Assembly, disassembly and maintenance operations must only be carried out in an atmosphere not 
prone to explosion!

 

 

 

Please pay attention to the following in case of problems: 

  Troubles with the equipment must only be repaired by qualified personnel. 

  Secure the unit against unintended operation start. 

  Put up a warning note indicating that the unit is not to be used. 

  Secure the working area of moving parts of the unit. 

  Please read the chapter "Safety instructions". 

Notes on the repair of faults are found in the following table. 

For the repair of failures please contact our service department. 

 

 

 

   

CAUTION!

 

Trouble caused by wear or damage to parts such as wire ropes, chains, chain wheels, axes, bearings, 
brake parts, etc., must be remedied by replacing the parts with original spare parts. 

 

 

14 

Remedy 

 

 

Problem 

Cause 

Remedy 

 

 

Load is not lifted 

Overload 

reduce the load to nominal load 

load got stuck 

set the load free again 

brake linings are worn 

Do maintenance and 

exchange the brake linings 

Load chain is twisted 

Align the load chain 

Defect of chain, gear or chain wheels 

Do maintenance and replace defective parts by original 

spare parts 

Pawl does not engage properly 

Check the pawl and replace it if necessary 

Pawl spring is missing 

Do maintenance and replace defective parts by original 

spare parts 

It is difficult to lift the load 

Overload 

reduce the load to nominal load 

Dirty chains, gear or chain wheels 

Do maintenance, lubricate chains, gear and chain wheels 

Defect of chain, gear or chain wheels 

Do maintenance and replace defective parts by original 

spare parts 

Load is lifted with interruptions 

Pawl spring is missing or defective 

Do maintenance and replace defective parts by original 

spare parts 

Hoist does not lift without load 

Brake spring is missing 

Do maintenance and replace defective parts by original 

spare parts 

Hoist does not lift the whole distance long 

Hook stucks, chain is twisted 

Place hooks and chains in correct position 

Brake remains closed 

(stuck) 

The load hook was pulled against the housing and got 

stuck there. 

Release the hook, suspend the load again, lower the load, 

unload the hoist. 

Hoist does not lower the load 

Brake too tight 

Lift the brake. 

Brake too tight due to rust 

Replace rusty parts and effect periodic inspection 

Load slips down partially during lowering  

Foreign-object between the brake discs 

Remove the foreign-object, clean the surface 

Should the surface show lines, replace the brake disc 

Load slips down during lowering  

Brake discs are missing, are installed incorrectly or are 

worn 

Replace the brake discs resp. install them correctly 

 

 

15 

Decommissioning 

 

 

   

WARNING!

 

It is essential that the following points are observed in order to prevent damage to the equipment or critical 
injury when the device is being decommissioned: 

 

 

 

It is mandatory that all steps for decommissioning the machine are carried out in the indicated sequence: 

  First secure the working area for decommissioning, leaving plenty of space. 

  Read the chapter "Safety instructions". 

  Disassembly is carried out in reverse order to the assembly.  

  Please make sure that all operating material is disposed of in accordance with environmental regulations. 

Summary of Contents for 53/09-EX

Page 1: ...B c T3 or II 2D c 200 C DANGER Not to be used with IIC gases and IIB gases hydrogen sulphide and ethylene oxide and light metal and shock sensitive dusts It is not allowed to use the equipment in area...

Page 2: ...Table of Contents 1 Information 3 2 Safety 4 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety meas...

Page 3: ...ion of hoists the national accident prevention apply in Germany amongst others Lifting equipment for use in areas prone to explosion complies with current legislation standards and regulations and is...

Page 4: ...s load attaching devices as well as main energy supply lines must be assembled according to the valid rules and regulations For explosion proof equipment all these parts must be approved for use in ar...

Page 5: ...ion carried out by a licensed qualified person The permissible ambient temperature during operation of manual driven devices is 20 C 50 C and at all power driven devices 20 C 40 C Defective devices an...

Page 6: ...ediate vicinity must be informed by calling to them Please pay attention to the regulations for load carrying devices UVV for both positive and non positive methods of attaching loads The lifting tack...

Page 7: ...s Never remove dust with compressed air remove it with a wet bolt of cloth Defective units or units that show abrasion of its surface rust on chains hooks or suspension devices must be taken out of se...

Page 8: ...ice category 2 2 Expl group of gases IIB IIB Temperature class gases Temperature class dust T4 135 C T3 200 C DANGER The classification for the device can be found on the EX type plate on the unit The...

Page 9: ...o zones The owner must determine the zone that exists Information on the zone classification can be found in IEC 60079 10 and in national standards The following table contains an overview of the zone...

Page 10: ...10 5 52 185 01 01 02 2 6 4 Explosion hazards recognizing and preventing...

Page 11: ...vice 4 Description 4 1 Areas of application The devices must be as far as possible installed in a covered room If they are used in the open protect the units against the effects of weather such as rai...

Page 12: ...de from steel plate or aluminium Load chain According to EN 818 7 T high quality chain All components match precisely to each other Therefore please only use original chains Load hook with safety catc...

Page 13: ...be changed either by the load nor by other influences 6 1 Tools 7 Operation Only people that are familiar with the operation of the lifting devices and cranes may be entrusted with their operation The...

Page 14: ...wheeling OFF Illustration 10 7 2 Brake and pawl The brake system needs a minimum load of 3 of the capacity Only this minimum load makes sure that the load pressure brake closes correctly When the bra...

Page 15: ...k and knows the national accident prevention regulations and other prescriptions and technical regulations This person must test the material for one s work regularly with regard to design and kind of...

Page 16: ...hich is open at the side A chain link which is open at the side can easily be produced by grinding out a small piece The opening must have the same thickness as the chain link Illustration 11 Hang a n...

Page 17: ...ne or several of the dimensions fall below or exceed the dimensions in the table or if cracks or corrosion are found the parts must be replaced with original spare parts 11 2 Checking the load chain C...

Page 18: ...sured values before commissioning Capacity t X or Y mm H mm CAUTION When the dimension of hook opening width is deformed more than 10 or when the dimension of the hook bottom thickness is fallen short...

Page 19: ...the switching area from a lifting to a lowering movement must be given special attention Thoroughly effected lubrication of the chain will prolong the life of the chain by approx 20 times compared to...

Page 20: ...nominal load and normal operation conditions Use by heavy conditions can shorten the product lifetime In these cases the thickness of the brake lining must be checked more than 1x yearly The ratchet w...

Page 21: ...s Defect of chain gear or chain wheels Do maintenance and replace defective parts by original spare parts Load is lifted with interruptions Pawl spring is missing or defective Do maintenance and repla...

Page 22: ...e as above Also read the chapter Transport and storage 15 2 Final decommissioning disposal Measures are as above After disassembly ensure that the disposal of the equipment and any materials it contai...

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