background image

 

 

 

 

5.52.185.01.01.02 

 

 

19 

 

11.6 

Checking – Suspension and load hook bolt 

 

Suspension bolt 

Load hook bolt 

 

dn 

dv

min 

dn 

dv

min 

kg 

mm 

mm 

mm 

mm 

800 

12 

11,1 

7,5 

6,9 

1600 

12 

11,4 

10,2 

9,7 

2500 

14 

13,3 

11,5 

11 

3200 

16 

15,2 

13 

12,4 

6300 

16 

15,2 

13 

12,4 

9000 

16 

15,2 

13 

12,4 

 

 

 

 

 

12 

Service 

 

 

12.1 

Load chain 

Wear at the links is mainly due to insufficient maintenance of the chain. 

To ensure optimal lubrication of the links, the chain must be lubricated at regular intervals, depending on 
usage. 

  Lubricate the chain with oil that creeps. 

  Always lubricate the chain when it is not under load so that the oil can wet the links affected by wear. It is 

not sufficient to lubricate the chain from the outside, as this will not ensure the formation of a lubricating 
film within the links. The adjacent link points must always be lubricated to prevent excessive wear.  

  If the same lifting operations are carried out constantly, the switching area from a lifting to a lowering 

movement must be given special attention. 

  Thoroughly effected lubrication of the chain will prolong the life of the chain by approx. 20 times, 

compared to dry run with unlubricated chain. 

  Wash dirty chain with petroleum or a similar cleaner, under no circumstances heat the chain. 

  If there are environmental influences that foster wear, such as sand, a dry lubricant should be used, e.g. 

graphite powder. 

  When lubricating the chain’s condition of wear should be checked. 

 

 

 

   

CAUTION!

 

Do not use grease for lubrication of load chain. 

Without lubrication, manufacturer's warranty and/or liability will be void. 

 

12.2 

Pulleys 

 

12.3 

Load hook 

  Check bearings and pulleys yearly 

  Clean and lubricate the bearings of hooks and pulleys with grease 

  Slight bearings are maintenance free 

  When bearings resp. slight bearings are worn of, change the complete pulley 

Use 

 

Recommendation 

 

Interval 

Load chain 

 

oil  for example: FUCHS RENOLIN PG 220 
or special chain lubricant 

Use

 NO

 grease! 

0,2 l 

3 month 

Use 

 

Recommendation 

 

Interval 

Pulleys 

 

FUCHS 

RENOLIN PG220 

Acc. to demand 

12  month 

Summary of Contents for 53/09-EX

Page 1: ...B c T3 or II 2D c 200 C DANGER Not to be used with IIC gases and IIB gases hydrogen sulphide and ethylene oxide and light metal and shock sensitive dusts It is not allowed to use the equipment in area...

Page 2: ...Table of Contents 1 Information 3 2 Safety 4 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety meas...

Page 3: ...ion of hoists the national accident prevention apply in Germany amongst others Lifting equipment for use in areas prone to explosion complies with current legislation standards and regulations and is...

Page 4: ...s load attaching devices as well as main energy supply lines must be assembled according to the valid rules and regulations For explosion proof equipment all these parts must be approved for use in ar...

Page 5: ...ion carried out by a licensed qualified person The permissible ambient temperature during operation of manual driven devices is 20 C 50 C and at all power driven devices 20 C 40 C Defective devices an...

Page 6: ...ediate vicinity must be informed by calling to them Please pay attention to the regulations for load carrying devices UVV for both positive and non positive methods of attaching loads The lifting tack...

Page 7: ...s Never remove dust with compressed air remove it with a wet bolt of cloth Defective units or units that show abrasion of its surface rust on chains hooks or suspension devices must be taken out of se...

Page 8: ...ice category 2 2 Expl group of gases IIB IIB Temperature class gases Temperature class dust T4 135 C T3 200 C DANGER The classification for the device can be found on the EX type plate on the unit The...

Page 9: ...o zones The owner must determine the zone that exists Information on the zone classification can be found in IEC 60079 10 and in national standards The following table contains an overview of the zone...

Page 10: ...10 5 52 185 01 01 02 2 6 4 Explosion hazards recognizing and preventing...

Page 11: ...vice 4 Description 4 1 Areas of application The devices must be as far as possible installed in a covered room If they are used in the open protect the units against the effects of weather such as rai...

Page 12: ...de from steel plate or aluminium Load chain According to EN 818 7 T high quality chain All components match precisely to each other Therefore please only use original chains Load hook with safety catc...

Page 13: ...be changed either by the load nor by other influences 6 1 Tools 7 Operation Only people that are familiar with the operation of the lifting devices and cranes may be entrusted with their operation The...

Page 14: ...wheeling OFF Illustration 10 7 2 Brake and pawl The brake system needs a minimum load of 3 of the capacity Only this minimum load makes sure that the load pressure brake closes correctly When the bra...

Page 15: ...k and knows the national accident prevention regulations and other prescriptions and technical regulations This person must test the material for one s work regularly with regard to design and kind of...

Page 16: ...hich is open at the side A chain link which is open at the side can easily be produced by grinding out a small piece The opening must have the same thickness as the chain link Illustration 11 Hang a n...

Page 17: ...ne or several of the dimensions fall below or exceed the dimensions in the table or if cracks or corrosion are found the parts must be replaced with original spare parts 11 2 Checking the load chain C...

Page 18: ...sured values before commissioning Capacity t X or Y mm H mm CAUTION When the dimension of hook opening width is deformed more than 10 or when the dimension of the hook bottom thickness is fallen short...

Page 19: ...the switching area from a lifting to a lowering movement must be given special attention Thoroughly effected lubrication of the chain will prolong the life of the chain by approx 20 times compared to...

Page 20: ...nominal load and normal operation conditions Use by heavy conditions can shorten the product lifetime In these cases the thickness of the brake lining must be checked more than 1x yearly The ratchet w...

Page 21: ...s Defect of chain gear or chain wheels Do maintenance and replace defective parts by original spare parts Load is lifted with interruptions Pawl spring is missing or defective Do maintenance and repla...

Page 22: ...e as above Also read the chapter Transport and storage 15 2 Final decommissioning disposal Measures are as above After disassembly ensure that the disposal of the equipment and any materials it contai...

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