background image

 

 

 

 

 

 

5.52.185.01.01.02 

 

Safety 

 

 

 

   

DANGER!

 

To assess the intended use of the devices correctly, the user must carry out an Ex-zone 
classification. 

The classification must be carried out in accordance with all current legislation, standards and 
regulations for areas prone to explosion!

 

 

2.1 

Warning notice and symbols 

Warnings and notice are shown as follows in these instructions: 

 

 

  

DANGER!

 

This means that there is a high risk that leads, if it is not avoided, to death or severe injury. 

 

  

WARNING!

 

This means that there is a risk that could lead, if it is not avoided, to death or severe injury. 

 

   

CAUTION!

 

This means that there is little risk that could lead, if it is not avoided, to slight injury or damage to the device or its 

surrounding. 

 

NOTICE!

 

Gives advice for use and other useful information. 

 

 

Danger from electricity. 

 

 

Danger from explosive area. 

 

 

2.2 

Duty of care of the owner 

   

DANGER!

 

Failure to follow the instructions of this manual can lead to unpredictable hazards. 

For any resulting damage or personal injury, HADEF assumes no liability. 

 

The unit was designed and built following a risk analysis and careful selection of the harmonized standards 
that are to be complied with, as well as other technical specifications. It therefore represents state-of-the-art 
technology and provides the highest degree of safety. 

Our delivery includes the hoist supplied beginning at its suspension and ending at the load hook and if 
supplied with control, the control line/hose that leads to the hoist. Further operating material, tools, load 
attaching devices as well as main energy supply lines must be assembled according to the valid rules and 
regulations. For explosion-proof equipment, all these parts must be approved for use in area prone to 
explosion, or they must be suitable for use in area prone to explosion. The owner is responsible for this. 

However, in everyday operation this degree of safety can only be achieved if all measures required are 
taken. It falls within the duty of care of the owner/user of the devices to plan these measures and to check 
that they are being complied with. 

Complete the operating and installation instructions by any instructions (regarding supervision or 
notifications)that are important for the special kind of use of the equipment, i.e. regarding organization of 
work, work flow and human resources. 

In particular, the owner/user must ensure that: 

  The unit is only used appropriately. 

  The device is only operated in a fault-free, fully functional condition, and the safety components, in 

particular, are checked regularly to ensure that it is functioning properly. 

  The required personal protective equipment for the operators, service and repair personnel is available 

and is used. 

  The operating instructions are always available at the location where the equipment is used and that they 

are legible and complete. 

  The unit is only operated, serviced and repaired by qualified and authorized personnel. 

  This personnel is regularly trained in all applicable matters regarding safety at work and environmental 

protection, and that they are familiar with the operating manual and, in particular, the safety instructions it 
contains. 

  Any safety and warning signs on the devices are not removed and remain legible. 

Summary of Contents for 53/09-EX

Page 1: ...B c T3 or II 2D c 200 C DANGER Not to be used with IIC gases and IIB gases hydrogen sulphide and ethylene oxide and light metal and shock sensitive dusts It is not allowed to use the equipment in area...

Page 2: ...Table of Contents 1 Information 3 2 Safety 4 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety meas...

Page 3: ...ion of hoists the national accident prevention apply in Germany amongst others Lifting equipment for use in areas prone to explosion complies with current legislation standards and regulations and is...

Page 4: ...s load attaching devices as well as main energy supply lines must be assembled according to the valid rules and regulations For explosion proof equipment all these parts must be approved for use in ar...

Page 5: ...ion carried out by a licensed qualified person The permissible ambient temperature during operation of manual driven devices is 20 C 50 C and at all power driven devices 20 C 40 C Defective devices an...

Page 6: ...ediate vicinity must be informed by calling to them Please pay attention to the regulations for load carrying devices UVV for both positive and non positive methods of attaching loads The lifting tack...

Page 7: ...s Never remove dust with compressed air remove it with a wet bolt of cloth Defective units or units that show abrasion of its surface rust on chains hooks or suspension devices must be taken out of se...

Page 8: ...ice category 2 2 Expl group of gases IIB IIB Temperature class gases Temperature class dust T4 135 C T3 200 C DANGER The classification for the device can be found on the EX type plate on the unit The...

Page 9: ...o zones The owner must determine the zone that exists Information on the zone classification can be found in IEC 60079 10 and in national standards The following table contains an overview of the zone...

Page 10: ...10 5 52 185 01 01 02 2 6 4 Explosion hazards recognizing and preventing...

Page 11: ...vice 4 Description 4 1 Areas of application The devices must be as far as possible installed in a covered room If they are used in the open protect the units against the effects of weather such as rai...

Page 12: ...de from steel plate or aluminium Load chain According to EN 818 7 T high quality chain All components match precisely to each other Therefore please only use original chains Load hook with safety catc...

Page 13: ...be changed either by the load nor by other influences 6 1 Tools 7 Operation Only people that are familiar with the operation of the lifting devices and cranes may be entrusted with their operation The...

Page 14: ...wheeling OFF Illustration 10 7 2 Brake and pawl The brake system needs a minimum load of 3 of the capacity Only this minimum load makes sure that the load pressure brake closes correctly When the bra...

Page 15: ...k and knows the national accident prevention regulations and other prescriptions and technical regulations This person must test the material for one s work regularly with regard to design and kind of...

Page 16: ...hich is open at the side A chain link which is open at the side can easily be produced by grinding out a small piece The opening must have the same thickness as the chain link Illustration 11 Hang a n...

Page 17: ...ne or several of the dimensions fall below or exceed the dimensions in the table or if cracks or corrosion are found the parts must be replaced with original spare parts 11 2 Checking the load chain C...

Page 18: ...sured values before commissioning Capacity t X or Y mm H mm CAUTION When the dimension of hook opening width is deformed more than 10 or when the dimension of the hook bottom thickness is fallen short...

Page 19: ...the switching area from a lifting to a lowering movement must be given special attention Thoroughly effected lubrication of the chain will prolong the life of the chain by approx 20 times compared to...

Page 20: ...nominal load and normal operation conditions Use by heavy conditions can shorten the product lifetime In these cases the thickness of the brake lining must be checked more than 1x yearly The ratchet w...

Page 21: ...s Defect of chain gear or chain wheels Do maintenance and replace defective parts by original spare parts Load is lifted with interruptions Pawl spring is missing or defective Do maintenance and repla...

Page 22: ...e as above Also read the chapter Transport and storage 15 2 Final decommissioning disposal Measures are as above After disassembly ensure that the disposal of the equipment and any materials it contai...

Reviews: