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5.52.185.01.01.02 

 

Example of ATEX classification: 

 

 

II

 

2

 

G

 

IIB

 

c

 

T4

 

 

 

CE-marking

 

 

European Union

 

 

explosion-proof operating 
material

 

 

 

II

 

device group / application

 

I

 

II

 

danger of mine damp

 

other areas prone to explosion

 

2

 

device category

 

1

 


3

 

Use in zone 0

 

Use in zone 1 
Use in zone 2

 

G

 

EX atmosphere

 

G

 

D

 

....caused by gas, steam, fog

 

...caused by dust

 

IIB

 

explosion group

 

IIA

 

IIB 
IIC

 

limit gap widths (MESG) > 0,9 mm

 

limit gap widths (MESG)   0,9   >= 0,5 mm 
limit gap widths (MESG) < 0,5 mm

 

c

 

type of protection 

 

c

 

k

 

construction safety

 

encapsulation of liquids

 

T4

 

Temperature class - gas-
es

 

(for dust only the temper-
ature in °C is stated)

 

T1

 

T2 
T3 
T4 
T5 
T6

 

limit temperature 450 °C

 

limit temperature 300 °C 
limit temperature 200 °C 
limit temperature 135 °C 
limit temperature 100 °C 
limit temperature 85 °C

 

 

2.6.1 

EX-Category 

EX- Zone 

1+21 

2+22 

1+21 

2+22 

Device category 

Expl.-group of gases 

IIB 

IIB 

Temperature class - gases 

Temperature class - dust 

T4 

135°C 

T3 

200°C 

 

 

   

DANGER!

 

The classification for the device can be found on the EX-type plate on the unit. 

The device must only be used in the classification stated or in a lower classification.

 

 

2.6.2 

Surface temperature of the devices 

 

   

DANGER!

 

The temperature class mentioned on the EX-type plate on the unit must be observed, - make sure 
that the max. surface temperature is even fallen short of. 

 

 

   

DANGER!

 

The maximum surface temperature of the equipment must always be lower than the ignition 
temperature of the gas/vapour/dust/air mixture. Equipment which has been classified in higher 
temperature classes is, of course, also approved for use in applications with lower temperature 
classes. As gas/air mixtures for T5 do not occur with normal use, and only very rarely occur for T6, 
for specific gas/air mixtures such as carbon disulphide (IIC), our hoists are not rated for these 
temperature classes and must not be used for these classes.

 

 

 

 

 

Summary of Contents for 53/09-EX

Page 1: ...B c T3 or II 2D c 200 C DANGER Not to be used with IIC gases and IIB gases hydrogen sulphide and ethylene oxide and light metal and shock sensitive dusts It is not allowed to use the equipment in area...

Page 2: ...Table of Contents 1 Information 3 2 Safety 4 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety meas...

Page 3: ...ion of hoists the national accident prevention apply in Germany amongst others Lifting equipment for use in areas prone to explosion complies with current legislation standards and regulations and is...

Page 4: ...s load attaching devices as well as main energy supply lines must be assembled according to the valid rules and regulations For explosion proof equipment all these parts must be approved for use in ar...

Page 5: ...ion carried out by a licensed qualified person The permissible ambient temperature during operation of manual driven devices is 20 C 50 C and at all power driven devices 20 C 40 C Defective devices an...

Page 6: ...ediate vicinity must be informed by calling to them Please pay attention to the regulations for load carrying devices UVV for both positive and non positive methods of attaching loads The lifting tack...

Page 7: ...s Never remove dust with compressed air remove it with a wet bolt of cloth Defective units or units that show abrasion of its surface rust on chains hooks or suspension devices must be taken out of se...

Page 8: ...ice category 2 2 Expl group of gases IIB IIB Temperature class gases Temperature class dust T4 135 C T3 200 C DANGER The classification for the device can be found on the EX type plate on the unit The...

Page 9: ...o zones The owner must determine the zone that exists Information on the zone classification can be found in IEC 60079 10 and in national standards The following table contains an overview of the zone...

Page 10: ...10 5 52 185 01 01 02 2 6 4 Explosion hazards recognizing and preventing...

Page 11: ...vice 4 Description 4 1 Areas of application The devices must be as far as possible installed in a covered room If they are used in the open protect the units against the effects of weather such as rai...

Page 12: ...de from steel plate or aluminium Load chain According to EN 818 7 T high quality chain All components match precisely to each other Therefore please only use original chains Load hook with safety catc...

Page 13: ...be changed either by the load nor by other influences 6 1 Tools 7 Operation Only people that are familiar with the operation of the lifting devices and cranes may be entrusted with their operation The...

Page 14: ...wheeling OFF Illustration 10 7 2 Brake and pawl The brake system needs a minimum load of 3 of the capacity Only this minimum load makes sure that the load pressure brake closes correctly When the bra...

Page 15: ...k and knows the national accident prevention regulations and other prescriptions and technical regulations This person must test the material for one s work regularly with regard to design and kind of...

Page 16: ...hich is open at the side A chain link which is open at the side can easily be produced by grinding out a small piece The opening must have the same thickness as the chain link Illustration 11 Hang a n...

Page 17: ...ne or several of the dimensions fall below or exceed the dimensions in the table or if cracks or corrosion are found the parts must be replaced with original spare parts 11 2 Checking the load chain C...

Page 18: ...sured values before commissioning Capacity t X or Y mm H mm CAUTION When the dimension of hook opening width is deformed more than 10 or when the dimension of the hook bottom thickness is fallen short...

Page 19: ...the switching area from a lifting to a lowering movement must be given special attention Thoroughly effected lubrication of the chain will prolong the life of the chain by approx 20 times compared to...

Page 20: ...nominal load and normal operation conditions Use by heavy conditions can shorten the product lifetime In these cases the thickness of the brake lining must be checked more than 1x yearly The ratchet w...

Page 21: ...s Defect of chain gear or chain wheels Do maintenance and replace defective parts by original spare parts Load is lifted with interruptions Pawl spring is missing or defective Do maintenance and repla...

Page 22: ...e as above Also read the chapter Transport and storage 15 2 Final decommissioning disposal Measures are as above After disassembly ensure that the disposal of the equipment and any materials it contai...

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