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5.52.172.01.01.08 

 

  The equipment is to be used exclusively for movement of goods. Under no circumstances my persons be 

moved. 

  Never load the devices beyond their working load limit. 

  Pay attention to the accident prevention regulations (UVV). 

  Should the hoist be used outside of Germany, please pay attention to the national regulations that apply. 

  Supporting structures and load-attached devices used in conjunction with this equipment must provide an 

adequate safety factor to handle the rated load plus the weight of the equipment. In case of doubt, consult 
a structural engineer. 

  If the equipment has not been used for a period of time, carry out visual checks of all main components 

such  as  chains,  load  hooks  etc.  and  replace  any  damaged  parts  with  new,  original  spare  parts  before 
putting the equipment back into operation! 

  Do not use a hoist that is defective, pay attention to any abnormal noise it makes during operation. 

  Stop working immediately in case of disturbances and remedy failures. 

  Any damage and faults must be reported to a responsible supervisor immediately. 

  If the unit is put into motion, any persons in the immediate vicinity must be informed by calling to them! 

  Please pay attention to the regulations for load carrying devices UVV for both positive and non-positive 

methods of attaching loads. 

 

  The  lifting tackle or the  load  must  be securely attached  to the  hook  and be seated  at the bottom of the 

hook. 

  The safety catch of hooks must be closed. 

  When charged, the housing may not be in contact somewhere. 

 

  Stop lowering the load when the bottom block or the load is being set down or is prevented from being 

lowered further. 

  The loose chain end may not be charged or locked. 

  The load chain must not be twisted. 

   Twisted chains must be aligned before attaching the load. 

  The correct alignment of the chain links can be seen from the weld seams. 

  The chain links must always be aligned in one direction. 

 

 

Illustration 1 

 

  Do not bounce the load or hook against something. 

 

  Motor drive is prohibited. 

 

The devices are not suitable for continuous operation. In order to avoid too high temperatures of the brake 
discs that are not permitted, the following maximum continuous operating times must not be exceeded: 

Light use  

Highest load is seldom lifted 

= 60 min 

Medium use 

Roughly equal frequency of light, medium and heavy loads 

= 30 min 

Heavy use 

Nearly always largest permissible load 

= 15 min 

  Let the hoist stand still at least 15 minutes afterwards to cool down the brake. 

 

 

   

WARNING!

 

The following is not allowed: 

  to lift another load than the nominal safe working load 

  to manipulate the sliding clutch if units are equipped with 

  The  use  of  elongated  or  damaged  chains  or  wire  ropes.  Replace  them  immediately  by  new,  original 

parts. 

  Never loop the load chain around a load nor place or pull the chain over edges. 

  Never repair damaged load hooks (e.g. by hammering), but replace them by original hooks. 

 

 

 

   

DANGER!

 

Special safety measures for use in areas prone to explosion.

 

  No use in zone 0 or zone 20 

  Not to be used with IIC gases and IIB gases hydrogen sulphide, ethylene oxide and light metal and shock 

sensitive dusts! 

  No use in temperature class T5 or T6. 

Summary of Contents for 27/12-EX

Page 1: ...D Ex h IIIA T135 C Db II 2G Ex h IIB T3 Gb or II 2D Ex h IIIA T200 C Db DANGER Not to be used with IIC gases and IIB gases hydrogen sulphide and ethylene oxide and light metal and shock sensitive dust...

Page 2: ...y 3 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 4 2 4 Appropriate use 5 2 5 Basic safety measures 5 2 6 Explosion protection 7 3 Trans...

Page 3: ...to explosion complies with current legislation standards and regulations and is classified in the applicable Ex protection class The stated performance of the devices and meeting any warranty claims...

Page 4: ...ver in everyday operation this degree of safety can only be achieved if all measures required are taken It falls within the duty of care of the owner user of the devices to plan these measures and to...

Page 5: ...parts must be used Non compliance will result in any warranty claims becoming void Liability and warranty will become void if unauthorized modifications of the units are made by the user The permissib...

Page 6: ...rged the housing may not be in contact somewhere Stop lowering the load when the bottom block or the load is being set down or is prevented from being lowered further The loose chain end may not be ch...

Page 7: ...ove it with a wet bolt of cloth Defective units or units that show abrasion of its surface rust on chains hooks or suspension devices must be taken out of service Please observe the prescribed interva...

Page 8: ...0 C limit temperature 300 C limit temperature 200 C limit temperature 135 C limit temperature 100 C limit temperature 85 C Gb EPL equipment protection level Ga Gb Gc e g Group II for gases vapours mis...

Page 9: ...mperature class Ignition tem perature of gas C max surface temperature of the operating material in C T1 450 450 T2 300 450 300 T3 200 300 200 T4 135 200 135 T5 100 135 100 T6 85 100 85 2 6 3 EX zone...

Page 10: ...10 5 52 172 01 01 08 2 6 4 Explosion hazards recognizing and preventing...

Page 11: ...in hail snow direct sunshine dust etc we recommend to use a cover in parking position If the device is set up in a continuously humid environment with strong temperature fluctuations the correct funct...

Page 12: ...ll components match precisely to each other Therefore please only use original chains Load hook Forged steel Rotating this facilitates attaching the load and avoids twisting of the chain With safety c...

Page 13: ...hers 6 situated on the load bars 2 of the trolley Dimension X is set by placing washers 6 from the outer to the inner side X increases or from the inner to the outer side X decreases Washers 6 and rub...

Page 14: ...olleys from 4 t up 3 5 mm 1 5 2 5 mm each side bigger than the flange width B of the beam DANGER Assembly disassembly and maintenance operations must only be carried out in an atmosphere not prone to...

Page 15: ...dustrial Safety and Health a hazard analysis must be carried out by the operator Observe the respective national standards regulations and directives of the responsible bodies at the place of operatio...

Page 16: ...trolley drive must be lubricated Hand gear for hand geared trolley Ensure correct fit of the hand chain it must not be twisted and must hang freely 10 2 Functional test Lifting gear Check lifting and...

Page 17: ...ntenance every 3 months Inspection Mainte nance every 12 months Check screw connections X X Check lifting lowering functions X X Check brake function X X Check free wheeling of chain only applicable f...

Page 18: ...e 2 Dimensions mm Chain size 7 1x21 7 9x23 8x24 9x24 8 9x27 10x28 1 10x30 13x36 16x45 L11 238 5 260 6 272 1 281 2 300 8 318 6 340 7 408 3 505 6 L1 22 3 24 1 25 3 26 1 28 1 29 6 31 8 37 9 47 4 dm 6 4 7...

Page 19: ...dn dvmin kg mm mm mm mm 500 6 2 5 5 12 11 4 1000 8 5 8 12 11 4 1500 3000 10 2 9 6 16 15 2 5000 10000 13 12 2 16 15 2 13 Service 13 1 Load chain Wear at the links is mainly due to insufficient maintena...

Page 20: ...on are necessary The teeth must be cleaned and re lubricated after approx 3 years We recommend to use a lubricant of class EP2 or similar products In case of severe conditions of use e g dust regular...

Page 21: ...Kl beroil 4UH 1 1500 Wolfracoat 99113 Chain lubricant OKS 451 13 9 Lubricant for food industry Selection as option SHELL MOBIL CASTROL KL BER Gearing FM Grease HD2 Mobilgrease FM 222 Kl beroil 4UH 1...

Page 22: ...housing and got stuck there Release the hook suspend the load again lower the load unload the hoist Hoist does not lower the load Brake too tight Lift the brake Brake too tight due to rust Replace ru...

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