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18 

 

 

5.52.172.01.01.08 

 

12.2 

Checking the load chain 

   

CAUTION!

 

The load chain must be tested over its entire length! 

The measure  of the load chain must be carried out especially in the areas which are subject to the highest 
wear.  Through  the  lifting  movement,  these  are  the  contact  points  of  the  chain  with  sprocket  wheel  and 
deflection pulleys. 

 

acc. DIN 685-part 5 

 

L11 = pitch increase over 11 chain links 

 

L1   = pitch increase over 1 chain link 

 

 

Illustration 7 

 

 

dm= detected link diameter (d1+d2)/2 

 

 

Illustration 8 

 

 

 

Chain dimensions 

 

Table 1 

Dimensions 

mm 

Chain size 

3x9 

4x12 

4,2x12,2 

5x15 

5,6x15,8 

5,6x17 

6x18 

6,3x19,1 

7,1x20,1 

L11 

105,6 

136,6 

138,2 

170,6 

179,1 

194,2 

203,9 

216,4 

227,9 

L1 

9,9 

12,7 

12,8 

15,7 

16,6 

18 

18,9 

20 

21,2 

dm 

2,7 

3,6 

3,8 

21,2 

5,0 

5,0 

5,4 

5,7 

6,4 

 

Table 2 

Dimensions 

mm 

Chain size 

7,1x21 

7,9x23 

8x24 

9x24,8 

9x27 

10x28,1 

10x30 

13x36 

16x45 

L11 

238,5 

260,6 

272,1 

281,2 

300,8 

318,6 

340,7 

408,3 

505,6 

L1 

22,3 

24,1 

25,3 

26,1 

28,1 

29,6 

31,8 

37,9 

47,4 

dm 

6,4 

7,1 

7,2 

8,1 

8,2 

9,0 

9,0 

11,9 

14,4 

 

 

   

WARNING!

 

When  the  dimensions  listed  in  the  table  are  reached  due  to  wear  or  deformation,  the  chain  must  be 
replaced! 

 

 

 

   

DANGER!

 

In case of corrosion and/or wear of the surface coating, the chains must be exchanged by original 
chains!

 

 

12.3 

Checking the load hook 

Load hook 

 

X = measuring distance hook mouth width 

Y = measured length from hook no. 6 

H = thickness of hook saddle 

 

Illustration 9 

 

 

 

 

Table 1 

Dimensions 

mm 

Capacity/chain falls 

0,5/1 

1t/1 

1,5t/1 

2t/2 

3t/2 

5t/2 

7,5/3 

10t/4 

X or Y 

26,5/35 

33,8/45 

32,5/47 

35,5/52 

41,7/62,5 

50/79 

64/85 

64/85 

16,8 

21 

25,2 

28,3 

35,6 

43,2 

60,4 

60,4 

Dimensions in the tables are theoretical values without tolerances. 

 

Please fill in the measured 
values before 
commissioning: 

Capacity 

X or Y 

mm 

mm 

 

 

 

 

 

Summary of Contents for 27/12-EX

Page 1: ...D Ex h IIIA T135 C Db II 2G Ex h IIB T3 Gb or II 2D Ex h IIIA T200 C Db DANGER Not to be used with IIC gases and IIB gases hydrogen sulphide and ethylene oxide and light metal and shock sensitive dust...

Page 2: ...y 3 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 4 2 4 Appropriate use 5 2 5 Basic safety measures 5 2 6 Explosion protection 7 3 Trans...

Page 3: ...to explosion complies with current legislation standards and regulations and is classified in the applicable Ex protection class The stated performance of the devices and meeting any warranty claims...

Page 4: ...ver in everyday operation this degree of safety can only be achieved if all measures required are taken It falls within the duty of care of the owner user of the devices to plan these measures and to...

Page 5: ...parts must be used Non compliance will result in any warranty claims becoming void Liability and warranty will become void if unauthorized modifications of the units are made by the user The permissib...

Page 6: ...rged the housing may not be in contact somewhere Stop lowering the load when the bottom block or the load is being set down or is prevented from being lowered further The loose chain end may not be ch...

Page 7: ...ove it with a wet bolt of cloth Defective units or units that show abrasion of its surface rust on chains hooks or suspension devices must be taken out of service Please observe the prescribed interva...

Page 8: ...0 C limit temperature 300 C limit temperature 200 C limit temperature 135 C limit temperature 100 C limit temperature 85 C Gb EPL equipment protection level Ga Gb Gc e g Group II for gases vapours mis...

Page 9: ...mperature class Ignition tem perature of gas C max surface temperature of the operating material in C T1 450 450 T2 300 450 300 T3 200 300 200 T4 135 200 135 T5 100 135 100 T6 85 100 85 2 6 3 EX zone...

Page 10: ...10 5 52 172 01 01 08 2 6 4 Explosion hazards recognizing and preventing...

Page 11: ...in hail snow direct sunshine dust etc we recommend to use a cover in parking position If the device is set up in a continuously humid environment with strong temperature fluctuations the correct funct...

Page 12: ...ll components match precisely to each other Therefore please only use original chains Load hook Forged steel Rotating this facilitates attaching the load and avoids twisting of the chain With safety c...

Page 13: ...hers 6 situated on the load bars 2 of the trolley Dimension X is set by placing washers 6 from the outer to the inner side X increases or from the inner to the outer side X decreases Washers 6 and rub...

Page 14: ...olleys from 4 t up 3 5 mm 1 5 2 5 mm each side bigger than the flange width B of the beam DANGER Assembly disassembly and maintenance operations must only be carried out in an atmosphere not prone to...

Page 15: ...dustrial Safety and Health a hazard analysis must be carried out by the operator Observe the respective national standards regulations and directives of the responsible bodies at the place of operatio...

Page 16: ...trolley drive must be lubricated Hand gear for hand geared trolley Ensure correct fit of the hand chain it must not be twisted and must hang freely 10 2 Functional test Lifting gear Check lifting and...

Page 17: ...ntenance every 3 months Inspection Mainte nance every 12 months Check screw connections X X Check lifting lowering functions X X Check brake function X X Check free wheeling of chain only applicable f...

Page 18: ...e 2 Dimensions mm Chain size 7 1x21 7 9x23 8x24 9x24 8 9x27 10x28 1 10x30 13x36 16x45 L11 238 5 260 6 272 1 281 2 300 8 318 6 340 7 408 3 505 6 L1 22 3 24 1 25 3 26 1 28 1 29 6 31 8 37 9 47 4 dm 6 4 7...

Page 19: ...dn dvmin kg mm mm mm mm 500 6 2 5 5 12 11 4 1000 8 5 8 12 11 4 1500 3000 10 2 9 6 16 15 2 5000 10000 13 12 2 16 15 2 13 Service 13 1 Load chain Wear at the links is mainly due to insufficient maintena...

Page 20: ...on are necessary The teeth must be cleaned and re lubricated after approx 3 years We recommend to use a lubricant of class EP2 or similar products In case of severe conditions of use e g dust regular...

Page 21: ...Kl beroil 4UH 1 1500 Wolfracoat 99113 Chain lubricant OKS 451 13 9 Lubricant for food industry Selection as option SHELL MOBIL CASTROL KL BER Gearing FM Grease HD2 Mobilgrease FM 222 Kl beroil 4UH 1...

Page 22: ...housing and got stuck there Release the hook suspend the load again lower the load unload the hoist Hoist does not lower the load Brake too tight Lift the brake Brake too tight due to rust Replace ru...

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