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5.52.172.01.01.08 

 

 

 

Before  starting  work,  the  operating  personnel  must  have  read  the  operating  and  installation  instructions, 
especially the chapter "Safety Instructions". 

This  is  especially  important  for  operating  personnel  that  rarely  uses  the  equipment,  i.e.  for  installation  or 
maintenance work. 

   

DANGER!

 

In order to avoid severe injury, please pay attention to the following when using the equipment: 

  Use protective clothes/equipment. 

  Do not wear long hair hanging down open. 

  Do not wear rings or other jewelry. 

  Do not wear clothes that are too big/wide. 

  Do not reach into ropes, chains, drive parts or other moving parts with your hands 

 

2.4 

Appropriate use 

 

The appropriate use of the hoists is vertical lifting and lowering of unguided loads up to the maximum rated 
load. In combination with trolleys, loads can also be moved horizontally. 

 

The permitted safe working load of the devices must not be exceeded! An exception can be made during the 
load test before initial operation, carried out by a licensed qualified person. 

 

 

  Defective  devices  and  load  suspension  devices  must  not  be  used  until  they  have  been  repaired!  Only 

original spare parts must be used. Non-compliance will result in any warranty claims becoming void. 

  Liability and warranty will become void if unauthorized modifications of the units are made by the user! 

 

  The permissible ambient temperature when operating the devices: 

Type of drive 

Device classification for 

not explosive atmosphere 

Explosive atmosphere 

according to  

 ATEX 

)* )**

 

Manually driven 

-20°C/+50°C 

-20°C/+40°C 

Motor driven 

-20°C/+40°C 

-20°C/+40°C 

 

 

) * At an atmospheric pressure range from 0.8bar to 1.1bar and an oxygen content of approx. 21% 

 

) ** Devices of this category have been specially modified and labeled by the manufacturer

 

 

 

   

DANGER!

 

The ambient temperature range must not be exceeded! 

 

 

 

   

DANGER!

 

It’s only allowed to use the unit in the EX-classification which is named on the type plate; or in lower 
classes. 

 

 

 

NOTICE!

 

If the units are not used as intended, safe operation is not guaranteed. 

The  operator  alone  is  responsible  for  all  personal  injury  and  damage  to  property  resulting  from  improper 
use. 

 

 

 

   

DANGER!

 

It’s only allowed to use the unit in the EX-classification which is named on the type plate; or in lower 
classes. 

 

2.5 

Basic safety measures 

  Observe installation-, operation and maintenance instruction. 

  Take notice of caution notes at units and in the manual 

  Observe safety distances. 

  Take care for a free view on the load. 

  Only use the hoists appropriately. 

Summary of Contents for 27/12-EX

Page 1: ...D Ex h IIIA T135 C Db II 2G Ex h IIB T3 Gb or II 2D Ex h IIIA T200 C Db DANGER Not to be used with IIC gases and IIB gases hydrogen sulphide and ethylene oxide and light metal and shock sensitive dust...

Page 2: ...y 3 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 4 2 4 Appropriate use 5 2 5 Basic safety measures 5 2 6 Explosion protection 7 3 Trans...

Page 3: ...to explosion complies with current legislation standards and regulations and is classified in the applicable Ex protection class The stated performance of the devices and meeting any warranty claims...

Page 4: ...ver in everyday operation this degree of safety can only be achieved if all measures required are taken It falls within the duty of care of the owner user of the devices to plan these measures and to...

Page 5: ...parts must be used Non compliance will result in any warranty claims becoming void Liability and warranty will become void if unauthorized modifications of the units are made by the user The permissib...

Page 6: ...rged the housing may not be in contact somewhere Stop lowering the load when the bottom block or the load is being set down or is prevented from being lowered further The loose chain end may not be ch...

Page 7: ...ove it with a wet bolt of cloth Defective units or units that show abrasion of its surface rust on chains hooks or suspension devices must be taken out of service Please observe the prescribed interva...

Page 8: ...0 C limit temperature 300 C limit temperature 200 C limit temperature 135 C limit temperature 100 C limit temperature 85 C Gb EPL equipment protection level Ga Gb Gc e g Group II for gases vapours mis...

Page 9: ...mperature class Ignition tem perature of gas C max surface temperature of the operating material in C T1 450 450 T2 300 450 300 T3 200 300 200 T4 135 200 135 T5 100 135 100 T6 85 100 85 2 6 3 EX zone...

Page 10: ...10 5 52 172 01 01 08 2 6 4 Explosion hazards recognizing and preventing...

Page 11: ...in hail snow direct sunshine dust etc we recommend to use a cover in parking position If the device is set up in a continuously humid environment with strong temperature fluctuations the correct funct...

Page 12: ...ll components match precisely to each other Therefore please only use original chains Load hook Forged steel Rotating this facilitates attaching the load and avoids twisting of the chain With safety c...

Page 13: ...hers 6 situated on the load bars 2 of the trolley Dimension X is set by placing washers 6 from the outer to the inner side X increases or from the inner to the outer side X decreases Washers 6 and rub...

Page 14: ...olleys from 4 t up 3 5 mm 1 5 2 5 mm each side bigger than the flange width B of the beam DANGER Assembly disassembly and maintenance operations must only be carried out in an atmosphere not prone to...

Page 15: ...dustrial Safety and Health a hazard analysis must be carried out by the operator Observe the respective national standards regulations and directives of the responsible bodies at the place of operatio...

Page 16: ...trolley drive must be lubricated Hand gear for hand geared trolley Ensure correct fit of the hand chain it must not be twisted and must hang freely 10 2 Functional test Lifting gear Check lifting and...

Page 17: ...ntenance every 3 months Inspection Mainte nance every 12 months Check screw connections X X Check lifting lowering functions X X Check brake function X X Check free wheeling of chain only applicable f...

Page 18: ...e 2 Dimensions mm Chain size 7 1x21 7 9x23 8x24 9x24 8 9x27 10x28 1 10x30 13x36 16x45 L11 238 5 260 6 272 1 281 2 300 8 318 6 340 7 408 3 505 6 L1 22 3 24 1 25 3 26 1 28 1 29 6 31 8 37 9 47 4 dm 6 4 7...

Page 19: ...dn dvmin kg mm mm mm mm 500 6 2 5 5 12 11 4 1000 8 5 8 12 11 4 1500 3000 10 2 9 6 16 15 2 5000 10000 13 12 2 16 15 2 13 Service 13 1 Load chain Wear at the links is mainly due to insufficient maintena...

Page 20: ...on are necessary The teeth must be cleaned and re lubricated after approx 3 years We recommend to use a lubricant of class EP2 or similar products In case of severe conditions of use e g dust regular...

Page 21: ...Kl beroil 4UH 1 1500 Wolfracoat 99113 Chain lubricant OKS 451 13 9 Lubricant for food industry Selection as option SHELL MOBIL CASTROL KL BER Gearing FM Grease HD2 Mobilgrease FM 222 Kl beroil 4UH 1...

Page 22: ...housing and got stuck there Release the hook suspend the load again lower the load unload the hoist Hoist does not lower the load Brake too tight Lift the brake Brake too tight due to rust Replace ru...

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