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5.52.208.00.01.07 

 

Definition “qualified person” (former expert) 

A “qualified person” has learned, due to occupational training and experience and the job that the person has 
done, the skills needed to tes

ts the material for one’s work. 

Definition “licensed qualified person” (former approved expert) 

A “licensed qualified person” has, due through special occupational training, knowledge about testing of the 
material for one’s work and knows the national accident prevention regulations and other prescriptions and 
technical regulations. This person must test the material for one’s work regularly with regard to design and 
kind of use. The license will be given to qualified person be the approved supervision authorities (ZÜS). 

 

8.2 

Worm gear 

In order to guarantee long product lifetime, we recommend to 
operate the winch for some time long at the start. 

Effect approx. five full drum rotations with approx. 50% of the 
nominal load. 

Remove the protection plate and distribute the fat with a paint 
brush over the worm gear wheel and the shaft. 

 

 

Make sure that no fat gets on the load pressure brake (A). 

 

Install the protection plate again. 

 

 

 

 

  

NOTICE!

 

To ensure correct functioning of the load pressure brake, the winch must be loaded with at least 5 % of the 
nominal load. 

 

8.3 

Wire rope 

Wire ropes must be free from corrosion, dirt or damage. 

They must be lubricated before commissioning. 

No lubrication shortens the lifetime of the wire rope and the maintenance intervals. 

 

 

   

WARNING!

 

It is not allowed to use plastic wire ropes or plastic-coated wire ropes. 

 

 

Safety check 

 

 

Before putting into service initially or when putting back into service, it must be checked whether: 

  All fastening screws (if existent), socket pins, flap socket and safety devices are tightened and secured. 

 

  The wire ropes are winded up correctly, are lubricated and are in good condition. 

 

10 

Functional test 

 

 

The functional test must be effected with the load capacity mentioned on the type plate. 

Check the brake when lifting/lowering - it must hold the load safely. 

Check the condition of the wire rope and the supporting structures. 

Check screw connections. 

 

 

 

 

Summary of Contents for 238/10MV

Page 1: ...00 01 07 Rev 07 HADEF Manual Worm Gear Wire Rope Winch as standard version Type 238 10 as galvanized version Type 238 10GV as Marine version Type 238 10MV Installation Operating and Maintenance Instr...

Page 2: ...y 3 2 1 Warning notice and symbols 3 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 4 2 4 Appropriate use 5 2 5 Basic safety measures 5 3 Transport and Storage 6 3 1 Tran...

Page 3: ...he stated performance of the devices and meeting any warranty claims require adherence to all instructions in this manual Before delivery all products are packed properly Check the goods after receipt...

Page 4: ...are important for the special kind of use of the equipment i e regarding organization of work work flow and human resources In particular the owner user must ensure that The unit is only used appropri...

Page 5: ...xceeded Vertical lifting and lowering of unguided loads horizontal movement of loads and inclined movement of loads movement of flaps covers etc 2 4 1 Winches with disengaging clutch as option Only fo...

Page 6: ...egulations for load carrying devices UVV for both positive and non positive methods of attaching loads The lifting tackle or the load must be securely attached to the hook and be seated at the bottom...

Page 7: ...risk from explosion 4 2 Design The wirerope winches for stationary use are fitted with holes for installation The winch handle is detachable The winch can be installed in any position desired make su...

Page 8: ...parating partition Capacity FEM group wir erope 2x nec minimum breaking load 2x useable wire rope length 2x number of rope layers 2x wire rope path per crank turn crank effort weight without rope appr...

Page 9: ...pes and special wire ropes are available on request Diameter and nec minimum breaking load must be acc to the data mentioned in the table in chapter Technical Data resp acc to the details mentioned on...

Page 10: ...ceeded maximum wire rope deflection angle 4 for standard wire ropes 2 for non twisting resp twist resistant wire ropes The minimum dimension M from the drum until the middle of the pulley must be adhe...

Page 11: ...Adjust the slipping clutch at the set ring 2 direction A brake pressure increases direction B brake pressure decreases 4 Tighten the safety screws 1 again Illustration 6 8 Commissioning 8 1 General Th...

Page 12: ...and distribute the fat with a paint brush over the worm gear wheel and the shaft Make sure that no fat gets on the load pressure brake A Install the protection plate again NOTICE To ensure correct fu...

Page 13: ...cing and monitoring work acc to the validated national regulations Basics for cable drives monitoring during use A visual check must be effected before every new work shift Wear Deformation Fissures C...

Page 14: ...3 4 Lubricant Selection FUCHS SHELL ESSO MOBIL TOTAL CASTROL KL BER Renolit FEP 2 Alvania EP 2 Unirex EP 2 Mobilux EP 2 MULTIS EP2 Stabylan 5006 Optimol Viscoleb 1500 Kl beroil 4UH 1 1500 Wolfracoat 9...

Page 15: ...c is stuck possibly due to seldom use loosen the brake by slightly pushing the winch handle by hand in direction lowering replace the brake discs if necessary 16 Decommissioning WARNING It is essentia...

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