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5.52.208.00.01.07 

 

NOTICE!

 

Gives advice for use and other useful information. 

 

 

Danger from electricity. 

 

 

Danger from explosive area. 

 

 

2.2 

Duty of care of the owner 

   

DANGER!

 

Failure to follow the instructions of this manual can lead to unpredictable hazards. 

For any resulting damage or personal injury, HADEF assumes no liability. 

 

The unit was designed and built following a risk analysis and careful selection of the harmonized standards 
that are to be complied with, as well as other technical specifications. It therefore represents state-of-the-art 
technology and provides the highest degree of safety. 

Our  delivery  includes  the  hoist  supplied  beginning  at  its  suspension  and  ending  at  the  load  hook  and  if 
supplied  with  control,  the  control  line/hose  that  leads  to  the  hoist.  Further  operating  material,  tools,  load 
attaching devices as well as main energy supply lines must be assembled according to the valid rules and 
regulations.  For  explosion-proof  equipment,  all  these  parts  must  be  approved  for  use  in  area  prone  to 
explosion, or they must be suitable for use in area prone to explosion. The owner is responsible for this. 

However,  in  everyday  operation  this  degree  of  safety  can  only  be  achieved  if  all  measures  required  are 
taken. It falls within the duty of care of the owner/user of the devices to plan these measures and to check 
that they are being complied with. 

Complete  the  operating  and  installation  instructions  by  any  instructions  (regarding  supervision  or 
notifications)that  are  important  for  the  special  kind  of  use  of  the  equipment,  i.e.  regarding  organization  of 
work, work flow and human resources. 

In particular, the owner/user must ensure that: 

  The unit is only used appropriately. 

  The  device  is  only  operated  in  a  fault-free,  fully  functional  condition,  and  the  safety  components,  in 

particular, are checked regularly to ensure that it is functioning properly. 

  The  required  personal  protective  equipment  for  the  operators,  service  and  repair  personnel  is  available 

and is used. 

  The operating instructions are always available at the location where the equipment is used and that they 

are legible and complete. 

  The unit is only operated, serviced and repaired by qualified and authorized personnel. 

  This  personnel  is  regularly  trained  in  all  applicable  matters  regarding  safety  at  work  and  environmental 

protection, and that they are familiar with the operating manual and, in particular, the safety instructions it 
contains. 

  Any safety and warning signs on the devices are not removed and remain legible. 

  customers equipment at site must comply with currently applicable ATEX-regulations 

 

   

WARNING!

 

It is not allowed to make constructive changes of the equipment! 

 

 

2.3 

Requirements for the operating personnel 

  The units may only be operated by qualified persons that are appropriately trained and that are familiar with 
it. They must have their employer’s authorization for operation of the units. 
Before  starting  work,  the  operating  personnel  must  have  read  the  operating  and  installation  instructions, 
especially the chapter "Safety Instructions". 

This  is  especially  important  for  operating  personnel  that  rarely  uses  the  equipment,  i.e.  for  installation  or 
maintenance work. 

 

 

Summary of Contents for 238/10MV

Page 1: ...00 01 07 Rev 07 HADEF Manual Worm Gear Wire Rope Winch as standard version Type 238 10 as galvanized version Type 238 10GV as Marine version Type 238 10MV Installation Operating and Maintenance Instr...

Page 2: ...y 3 2 1 Warning notice and symbols 3 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 4 2 4 Appropriate use 5 2 5 Basic safety measures 5 3 Transport and Storage 6 3 1 Tran...

Page 3: ...he stated performance of the devices and meeting any warranty claims require adherence to all instructions in this manual Before delivery all products are packed properly Check the goods after receipt...

Page 4: ...are important for the special kind of use of the equipment i e regarding organization of work work flow and human resources In particular the owner user must ensure that The unit is only used appropri...

Page 5: ...xceeded Vertical lifting and lowering of unguided loads horizontal movement of loads and inclined movement of loads movement of flaps covers etc 2 4 1 Winches with disengaging clutch as option Only fo...

Page 6: ...egulations for load carrying devices UVV for both positive and non positive methods of attaching loads The lifting tackle or the load must be securely attached to the hook and be seated at the bottom...

Page 7: ...risk from explosion 4 2 Design The wirerope winches for stationary use are fitted with holes for installation The winch handle is detachable The winch can be installed in any position desired make su...

Page 8: ...parating partition Capacity FEM group wir erope 2x nec minimum breaking load 2x useable wire rope length 2x number of rope layers 2x wire rope path per crank turn crank effort weight without rope appr...

Page 9: ...pes and special wire ropes are available on request Diameter and nec minimum breaking load must be acc to the data mentioned in the table in chapter Technical Data resp acc to the details mentioned on...

Page 10: ...ceeded maximum wire rope deflection angle 4 for standard wire ropes 2 for non twisting resp twist resistant wire ropes The minimum dimension M from the drum until the middle of the pulley must be adhe...

Page 11: ...Adjust the slipping clutch at the set ring 2 direction A brake pressure increases direction B brake pressure decreases 4 Tighten the safety screws 1 again Illustration 6 8 Commissioning 8 1 General Th...

Page 12: ...and distribute the fat with a paint brush over the worm gear wheel and the shaft Make sure that no fat gets on the load pressure brake A Install the protection plate again NOTICE To ensure correct fu...

Page 13: ...cing and monitoring work acc to the validated national regulations Basics for cable drives monitoring during use A visual check must be effected before every new work shift Wear Deformation Fissures C...

Page 14: ...3 4 Lubricant Selection FUCHS SHELL ESSO MOBIL TOTAL CASTROL KL BER Renolit FEP 2 Alvania EP 2 Unirex EP 2 Mobilux EP 2 MULTIS EP2 Stabylan 5006 Optimol Viscoleb 1500 Kl beroil 4UH 1 1500 Wolfracoat 9...

Page 15: ...c is stuck possibly due to seldom use loosen the brake by slightly pushing the winch handle by hand in direction lowering replace the brake discs if necessary 16 Decommissioning WARNING It is essentia...

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