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10 

 

 

5.52.208.00.01.07 

 

   

DANGER!

 

In case of incorrect winding direction, the load pressure brake is not working. 

 

6.4 

Winding up of wire rope 

The wire rope must always be winded up tensioned. When the last wire rope layer is winded onto the drum, 
the flanged wheel must exceed the top layer by at least 1 1/2 times of the wire rope diameter. 

 

 

  

NOTICE!

 

According  to  validated  regulations  and  accident  prevention  regulations,  the  wire  rope  length  must  be 
chosen so that at least 2 rope layers remain on the drum when the wire rope is unwinded. 

 

 

6.5 

Wire rope deflection 

  Wire  rope  pulleys  must  be  installed  in  a  position  centrically  to 

the rope drum. 

  In  order  to  ensure  correct  winding  up  of  the  wire  rope  on  the 

drum,  the  max.  wire  rope  deflection  angle  must  not  be 
exceeded. 

  maximum wire rope deflection angle 

 

4° for standard wire ropes 

 

2° for non-twisting resp. twist-resistant wire ropes 

  The minimum dimension (M) from the drum until the middle of 

the pulley must be adhered to. 

 

 

Illustration 4 

 

 

6.6 

Tools 

 

Control 

 

Only people that are familiar with the operation of the lifting devices and cranes may be entrusted with their 
operation. They must be authorized by the employer for the operation of the equipment. The employer must 
ensure that the operating instructions are available near the equipment and that they are accessible for the 
operating personnel.  

 

Lifting and lowering by turning the hand crank. 

Lifting load 

– turn clockwise. 

 

 

Hold load 

– release hand crank. The load holds 

automatically. Acc. The different types, the crank 
can removed in each position or the crank grip 
can fold back. 

 

 

Lowering load 

– turn anti clockwise. 

 

 

Capacity 

Size 

Tool 

Use 

 

250 

– 1500 kg 

2000 

– 7500 kg 

SW19 

SW30 

 

Winch fastening 

 

 

div. 

 

Rope installation 

 

div. 

 

 

 

 

Summary of Contents for 238/10MV

Page 1: ...00 01 07 Rev 07 HADEF Manual Worm Gear Wire Rope Winch as standard version Type 238 10 as galvanized version Type 238 10GV as Marine version Type 238 10MV Installation Operating and Maintenance Instr...

Page 2: ...y 3 2 1 Warning notice and symbols 3 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 4 2 4 Appropriate use 5 2 5 Basic safety measures 5 3 Transport and Storage 6 3 1 Tran...

Page 3: ...he stated performance of the devices and meeting any warranty claims require adherence to all instructions in this manual Before delivery all products are packed properly Check the goods after receipt...

Page 4: ...are important for the special kind of use of the equipment i e regarding organization of work work flow and human resources In particular the owner user must ensure that The unit is only used appropri...

Page 5: ...xceeded Vertical lifting and lowering of unguided loads horizontal movement of loads and inclined movement of loads movement of flaps covers etc 2 4 1 Winches with disengaging clutch as option Only fo...

Page 6: ...egulations for load carrying devices UVV for both positive and non positive methods of attaching loads The lifting tackle or the load must be securely attached to the hook and be seated at the bottom...

Page 7: ...risk from explosion 4 2 Design The wirerope winches for stationary use are fitted with holes for installation The winch handle is detachable The winch can be installed in any position desired make su...

Page 8: ...parating partition Capacity FEM group wir erope 2x nec minimum breaking load 2x useable wire rope length 2x number of rope layers 2x wire rope path per crank turn crank effort weight without rope appr...

Page 9: ...pes and special wire ropes are available on request Diameter and nec minimum breaking load must be acc to the data mentioned in the table in chapter Technical Data resp acc to the details mentioned on...

Page 10: ...ceeded maximum wire rope deflection angle 4 for standard wire ropes 2 for non twisting resp twist resistant wire ropes The minimum dimension M from the drum until the middle of the pulley must be adhe...

Page 11: ...Adjust the slipping clutch at the set ring 2 direction A brake pressure increases direction B brake pressure decreases 4 Tighten the safety screws 1 again Illustration 6 8 Commissioning 8 1 General Th...

Page 12: ...and distribute the fat with a paint brush over the worm gear wheel and the shaft Make sure that no fat gets on the load pressure brake A Install the protection plate again NOTICE To ensure correct fu...

Page 13: ...cing and monitoring work acc to the validated national regulations Basics for cable drives monitoring during use A visual check must be effected before every new work shift Wear Deformation Fissures C...

Page 14: ...3 4 Lubricant Selection FUCHS SHELL ESSO MOBIL TOTAL CASTROL KL BER Renolit FEP 2 Alvania EP 2 Unirex EP 2 Mobilux EP 2 MULTIS EP2 Stabylan 5006 Optimol Viscoleb 1500 Kl beroil 4UH 1 1500 Wolfracoat 9...

Page 15: ...c is stuck possibly due to seldom use loosen the brake by slightly pushing the winch handle by hand in direction lowering replace the brake discs if necessary 16 Decommissioning WARNING It is essentia...

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