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14 

 

 

5.52.208.00.01.07 

 

  Position of the broken threads 

  Timing sequence of occurrence of breaks. 

  Reduction of the wire rope diameter. 

  Corrosion 

  Abrasion 

  Deformation 

  Heat influence 

  Operation time 

  Wire rope fastening 

 

 

   

CAUTION!

 

The wire rope must be replaced immediately should even one strand be broken. 

 

13.2 

Gear 

quarterly: lubricate the worm gear wheel and the worm gear shaft 

Recommended lubricant: grease, FUCHS Renolit FEP 2, or similar 

 

13.3 

Gear spring pressure brake 

During  the  check,  brake  lining  wear  is  verified.  The  brake  linings  must  be  replaced  when  the  wear  limit  is 
already reached at one position of the lining, - as this can be the case when wear of the linings is irregular. 

   

CAUTION!

 

The brake linings must be free from fracture. Avoid oil, grease, dirt and humidity on the brake linings as this 
increases wear. 

 

 

13.4 

Lubricant - Selection 

FUCHS 

SHELL 

ESSO 

MOBIL 

TOTAL 

CASTROL 

KLÜBER 

Renolit FEP 2 

Alvania EP 2 

Unirex EP 2 

Mobilux EP 2 

MULTIS EP2 

-- 

-- 

Stabylan 5006 

-- 

-- 

-- 

-- 

Optimol Viscoleb 1500 

Klüberoil 4UH 1-1500 

-- 

-- 

-- 

-- 

-- 

-- 

Wolfracoat 99113 

Chain lubricant OKS 451 

13.5 

Lubricant for food industry 

– Selection (as option*) 

 

SHELL 

MOBIL 

CASTROL 

KLÜBER 

Gearing 

FM Grease HD2 

Mobilgrease FM 222 

-- 

Klüberoil 4UH 1-1500 N 

Load chain 

-- 

Lubricant FM 100 

Optimol Viscoleb 1500 

-- 

Load hook; 

Pulleys 

Gear rim;  

Drive pinion 

FM Grease HD2 

Mobilgrease FM 222 

 

-- 

-- 

* must be mentioned by order 

 

14 

Trouble 

 

 

Please pay attention to the following in case of problems: 

  Troubles with the equipment must only be repaired by qualified personnel. 

  Secure the unit against unintended operation start. 

  Put up a warning note indicating that the unit is not to be used. 

  Secure the working area of moving parts of the unit. 

  Please read the chapter "Safety instructions". 

Notes on the repair of faults are found in the following table. 

For the repair of failures please contact our service department. 

 

 

Summary of Contents for 238/10MV

Page 1: ...00 01 07 Rev 07 HADEF Manual Worm Gear Wire Rope Winch as standard version Type 238 10 as galvanized version Type 238 10GV as Marine version Type 238 10MV Installation Operating and Maintenance Instr...

Page 2: ...y 3 2 1 Warning notice and symbols 3 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 4 2 4 Appropriate use 5 2 5 Basic safety measures 5 3 Transport and Storage 6 3 1 Tran...

Page 3: ...he stated performance of the devices and meeting any warranty claims require adherence to all instructions in this manual Before delivery all products are packed properly Check the goods after receipt...

Page 4: ...are important for the special kind of use of the equipment i e regarding organization of work work flow and human resources In particular the owner user must ensure that The unit is only used appropri...

Page 5: ...xceeded Vertical lifting and lowering of unguided loads horizontal movement of loads and inclined movement of loads movement of flaps covers etc 2 4 1 Winches with disengaging clutch as option Only fo...

Page 6: ...egulations for load carrying devices UVV for both positive and non positive methods of attaching loads The lifting tackle or the load must be securely attached to the hook and be seated at the bottom...

Page 7: ...risk from explosion 4 2 Design The wirerope winches for stationary use are fitted with holes for installation The winch handle is detachable The winch can be installed in any position desired make su...

Page 8: ...parating partition Capacity FEM group wir erope 2x nec minimum breaking load 2x useable wire rope length 2x number of rope layers 2x wire rope path per crank turn crank effort weight without rope appr...

Page 9: ...pes and special wire ropes are available on request Diameter and nec minimum breaking load must be acc to the data mentioned in the table in chapter Technical Data resp acc to the details mentioned on...

Page 10: ...ceeded maximum wire rope deflection angle 4 for standard wire ropes 2 for non twisting resp twist resistant wire ropes The minimum dimension M from the drum until the middle of the pulley must be adhe...

Page 11: ...Adjust the slipping clutch at the set ring 2 direction A brake pressure increases direction B brake pressure decreases 4 Tighten the safety screws 1 again Illustration 6 8 Commissioning 8 1 General Th...

Page 12: ...and distribute the fat with a paint brush over the worm gear wheel and the shaft Make sure that no fat gets on the load pressure brake A Install the protection plate again NOTICE To ensure correct fu...

Page 13: ...cing and monitoring work acc to the validated national regulations Basics for cable drives monitoring during use A visual check must be effected before every new work shift Wear Deformation Fissures C...

Page 14: ...3 4 Lubricant Selection FUCHS SHELL ESSO MOBIL TOTAL CASTROL KL BER Renolit FEP 2 Alvania EP 2 Unirex EP 2 Mobilux EP 2 MULTIS EP2 Stabylan 5006 Optimol Viscoleb 1500 Kl beroil 4UH 1 1500 Wolfracoat 9...

Page 15: ...c is stuck possibly due to seldom use loosen the brake by slightly pushing the winch handle by hand in direction lowering replace the brake discs if necessary 16 Decommissioning WARNING It is essentia...

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