Warrior Winches S2500EN Assembly & Operating Instructions Download | Manualshive

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ELECTRICAL WINCH

S2500EN WINCH

Assembly & Operating Instructions

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Summary of Contents for S2500EN

Page 1: ...ELECTRICAL WINCH S2500EN WINCH Assembly Operating Instructions...

Page 2: ...afely or improperly could result in property damage serious injury or death Throughout this manual you will find the following symbols for caution warning and danger Pay particular attention to the no...

Page 3: ...e clevis hook pin 4 Roller Fairlead When using the winch at an angle the roller fairlead acts to guide the wire rope onto the drum and minimizes damage to the wire rope from abrasion on the winch moun...

Page 4: ...D MOUNTING S2500EN I N OUT R AD IO R EMOTE CONTROL 1 Your winch is designed with a bolt pattern that is standard in this class of winch Many winch mounting kits are available that utilize this bolt pa...

Page 5: ...ng in the front of the mounting channel and roller fairlead Now using the remaining M10 x 35 Cap Bolts Flat Washer Lock Washer and Nut M10 secure the winch to the mounting channel 4 Connect the batter...

Page 6: ...only WARNING Do not use winch in lifting or moving or persons WARNING A minimum of five wraps of cable around the drum barrel is necessary for pulling and holding the rated load The cable clamp is no...

Page 7: ...spooling by hand by rotating the drum by hand with the clutch disengaged Keep hands clear of the fairlead and drum while the winch is under power Do not use as a hoist Do not use for overhead lifting...

Page 8: ...r various loads the way the cable spools on the drum etc Inspect the wire rope and equipment before each use A frayed or damaged rope shall be replaced immediately Use only manufacturer s identical re...

Page 9: ...0 angle to the winch vehicle When pulling a heavy load place a blanket or jacket over the wire rope five or six feet from the hook In the event of a broken cable it will dampen the snap back For addit...

Page 10: ...ly around the drum The vehicle that is being winched can be slowly driven to add assistance to the winching process Avoid shock loads keep the wire rope under tension p The vehicle to be winched shoul...

Page 11: ...ar box has been lubricated using a high temperature lithium grease and is sealed at the factory No internal lubrication is required REPLACING THE WIRE ROPE 1 If the wire rope has become worn or is beg...

Page 12: ...ort bursts without load until completely dry Motor runs but cable drum does not turn Clutch not engaged Turn clutch to the In position If problem persists a qualified technician needs to check and rep...

Page 13: ...3 WINCH ASSEMBLY DRAWING S2500EN 15 5 6 3 4 8 16 2 6 5 4 3 7 8 10 13 17 18 22 21 20 19 23 24 26 27 28 25 1 14 9 12 11 38 37 36 35 33 39 34 40 41 42 31 RA DIO RE MO TE CO NT RO L 32 3 5 4 6 29 30 OUT I...

Page 14: ...19 250400 1 Gear Carrier Assembly Input 20 250500 1 Gear Carrier Assembly Intermediate 21 250600 1 Gear Carrier Assembly Output 22 250016 1 Gear Input Sun 23 250017 1 Trust Washer 24 250018 1 Gear Ho...

Page 15: ...Amps Max LB KG 12V DC 12V DC 0 26 2 8 0 70 2500 227 12 8 3 9 180 4500 2041 9 5 2 9 220 5500 2495 7 9 2 4 260 Line pull Line speed ft min m min Motor current Amps Max LB KG 24V DC 24V DC 0 6 5 40 2500...

Page 16: ...16 Please ensure you record the information below Distributor Date of Purchase Invoice No Serial No In the unlikely event you experience problems contact the distributor with this information...

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