Chicago Electric 03633 Assembly And Operating Instructions Manual Download Page 1 | Manualshive

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Chicago Electric 03633 Assembly And Operating Instructions Manual Download Page 1

ELECTRIC WINCH

9,000 LB. CAPACITY

Model 03633

ASSEMBLY AND OPERATING INSTRUCTIONS

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit our Web site at http//www.harborfreight.com

Copyright

©

2003 by Harbor Freight Tools

®

. All rights reserved. No portion of this

manual or any artwork contained herein may be reproduced in any shape or form

without the express written consent of Harbor Freight Tools.

For technical questions, please call 1-800-444-3353.

®

REV 09/05

Due to continuing improvements, actual product may differ slightly from the product described herein.

Brought to You by Augusta Flint

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Summary of Contents for 03633

Page 1: ...Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions please call 1 800 444 3353 REV 09 05 Due to continuing improvements actual product may differ slightly from the product described herein Brought to You by Augusta Flint ...

Page 2: ...RODUCT IF UNDER THE INFLUENCE OF ALCOHOL OR DRUGS Read warning labels on prescriptions to determine if your judgement or reflexes are impaired while taking drugs If there is any doubt do not attempt to use this product 5 USE EYE PROTECTION Wear ANSI approved safety impact eye goggles when assembling and using this product ANSI approved safety impact eye goggles are available from Harbor Freight To...

Page 3: ...11 REPLACEMENT PARTS AND ACCESSORIES When servicing use only identical replacement parts Only use accessories intended for use with this product Approved accessories are available from Harbor Freight Tools 12 MAINTAIN THIS PRODUCT WITH CARE Keep this product clean and dry for better and safer performance 13 MAINTENANCE For your safety service and maintenance should be performed regularly by a qual...

Page 4: ...ch to the manufacturer s recommended pulling point 5 ALWAYS EXAMINE THE WINCH FOR STRUCTURAL CRACKS BENDS DAMAGE FRAYED CABLE AND ANY OTHER CONDITIONS THAT MAY AFFECT THE SAFE OPERATION OF THE WINCH Do not use the Winch if even minor damage appears 6 MAINTAIN A SAFE WORKING ENVIRONMENT Keep the work area well lit Make sure there is adequate surrounding workspace Always keep the work area free of o...

Page 5: ...ED FOR MOUNTING ON SQUARE OR RECTANGU LAR SURFACES ONLY Do not attempt to mount the Winch on a rounded surface 11 THE WINCH IS NOT DESIGNED TO ACCOMMODATE ROPES OR FIBER GLASS STRAPS Do not replace the Steel Cable 4A with a Cable of lesser strength 12 THE STEEL CABLE 4A MUST BE PULLED STRAIGHT IN Keep the load in line with the Winch Pulling at an angle off to the side may cause excessive stress on...

Page 6: ... noid Assembly 10B to the point of where the Battery Cables will be mounted on the vehicle s 12 Volt DC Battery The route should be secure out of the way of moving parts road debris or any possibility of being damaged by operation or maintenance of the vehicle For example the Battery Cables may be routed under the vehicle attaching them to the frame using suitable fasteners not in cluded Do not at...

Page 7: ...ect Place the vehicle s transmission in Park Set the emer gency brake and block the wheels from rolling using suitable chocks not in cluded Note This type of winch is often used to extricate the vehicle it s mounted on In such cases the transmission should be in Neutral and the brake off 2 NOTE You may wish to keep the vehicle s engine running while using the Winch to continually recharge the batt...

Page 8: ...g the Power Out feature located on the Switch Assembly 35 Always leave at least four turns of Cable on the Drum 31 to prevent pulling the Cable completely out of the Winch See Figure A 5 Hook onto the object using a pulling point tow strap or chain all not included Never wrap the Cable 36 around the object or hook onto the object itself This can cause damage to the object being pulled and kink or ...

Page 9: ...D m m 8 6 1 5 5 9 y l b m e s s A e l b a C 1 6 1 g n i R f l a H 2 7 3 t u p t u o y s s A r e i r r a C r a e G 1 7 1 9 1 x 6 M w e r c s p a C 6 8 3 e t a i d e m r e t n i y s s A r e i r r a C r a e G 1 8 1 n u s t u p t u O r a e G 1 9 3 t u p n I y s s A r e i r r a C r a e G 1 9 1 t f a h s g n i h s u B 1 0 4 t e k c a r B d i o n e l o S 1 0 2 9 x 3 ø n i P l l o R 1 1 4 p a r t S g n i ...

Page 10: ...SKU 3633 For technical questions please call 1 800 444 3353 Page 10 WINCH ASSEMBLY DIAGRAM Brought to You by Augusta Flint ...

Page 11: ...w 3 8B Wire Assy Black 6 Ga x 3 1 2 Lg 1 21B Spacer 3 9B Wire Assy Battery Red 60 1 22B Lock Washer 06 3 10B Solenoid 12 Volt 2 23B Nut M6 6 11B Washer 4 24B Nut Bushing 3 12B Nut 6 25B Screw 7 13B Terminal Tab 4 Includes parts called RED YELLOW and GREEN See Diagram below SOLENOID ASSEMBLY PARTS LIST NOTE Some parts are listed and shown for illustration purposes only and are not avail able indivi...

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