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Warrior Winches 8000, Assembly & Operating Instructions

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ELECTRICAL WINCH

 

8000 / 8000-SR 

 

Assembly & Operating Instructions 

 

Summary of Contents for 8000

Page 1: ...ELECTRICAL WINCH 8000 8000 SR Assembly Operating Instructions...

Page 2: ...ely or improperly could result in property damage serious injury or death Throughout this manual you will find the following symbols for caution warning and danger Pay particular attention to the note...

Page 3: ...the clevis hook pin 4 Roller Fairlead When using the winch at an angle the roller fairlead acts to guide the wire rope onto the drum and minimizes damage to the wire rope from abrasion on the winch m...

Page 4: ...h Block If Your winch were supplied with a snatch block that used properly can double the pulling power of winch or change your pulling direction without damaging the wire rope We recommend you to use...

Page 5: ...rom the drum and feed the wire loop through the opening in the front of the mounting channel and roller fairlead Now using the remaining M10 x 35 Cap Bolts Part 800002 Flat Washer Part 800004 Lock Was...

Page 6: ...urself and others a safe distance to the side of the cable when under tension WARNING The wire rope may break before the motor stalls For heavy loads at or near rated capacity use a pulley block snatc...

Page 7: ...rotating the drum by hand with the clutch disengaged Keep hands clear of the fairlead and drum while the winch is under power Do not use as a hoist Do not use for overhead lifting Failure to heed the...

Page 8: ...oad bearing part x The vehicle engine should be kept running during operation of the winch to minimize battery drain and maximize power and speed of the winch If the winch is used for a considerable t...

Page 9: ...ould cause damage to the cable As shown in Fig 3 1 Do not winch from an acute angle as the wire rope will pile up on one side of the drum causing damage to wire rope and the winch Fig 3 2 Short pulls...

Page 10: ...nce the wire is under tension stand well clear Never step over the wire rope k Double check your anchors and make sure all connections are secure l Inspect the wire rope Make sure there are at least 5...

Page 11: ...and fairlead as the wire rope is being drawn in x Secure the hook and hook strap y Disconnect the remote control and store in a clean dry place z Clean and inspect connections and mounting hardware f...

Page 12: ...Assembly Check for voltage at armature port with Switch pressed If voltage is present replace motor Allow to drain and dry Run in short bursts without load until completely dry Motor runs but cable dr...

Page 13: ...13 WINCH ASSEMBLY DRAWING...

Page 14: ...10 7 800200 1 Break Shaft Assembly 8 800006 2 Bushing Drum 9 800007 2 Tie Bar 10 800008 2 Ring Seals 11 800009 1 Screw M8 x 10 12 800010 4 Lock Washer 8 13 800011 4 Cap Screw M8 x 30 14 800300 1 Drum...

Page 15: ...By Choice 33 800800 1 Remote Control Switch RC3 34 800900 1 Cable Assembly 35 801000 1 Control Box 36 800026 2 Screw M5h16 37 800027 2 Lock Washer 5 38 800028 2 Block 8000lbs SPECIFICATION Rated line...

Page 16: ...r ft m 1 8000 35 36 21 3 6 5 2 6620 29 43 46 9 14 3 3 5650 25 12 65 6 20 0 WARRANTY Your winch has been manufactured and tested to the highest standards Please ensure you read and understand the assem...

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