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5.52.653.00.01.06 

 

 

 

12.3

 

Brake motor ..................................................................................................................... 12

 

13

 

Inspection ......................................................................................... 13

 

13.1

 

Periodic checks ............................................................................................................... 13

 

14

 

Service ............................................................................................... 13

 

14.1

 

Electric motor .................................................................................................................. 13

 

15

 

Trouble .............................................................................................. 13

 

16

 

Remedy ............................................................................................. 14

 

17

 

Decommissioning ............................................................................ 14

 

17.1

 

Temporary decommissioning ........................................................................................ 15

 

17.2

 

Final decommissioning/disposal ................................................................................... 15

 

18

 

Additional documents ...................................................................... 15

 

18.1

 

Electric wiring diagrams ................................................................................................. 15

 

18.2

 

Radio control (as option) ................................................................................................ 15

 

 

 

 

Information 

 

 

The products meet European Union requirements, in particular the valided EU Machine Directive. 

The entire company works acc. to a certified quality assurance system as per ISO 9001. 

The production of components at our work is subject to strict, intermediate checks. 

After assembly, each product is subject to a final test with overload. 

For the operation of hoists, the national accident prevention regulations apply in Germany, amongst others. 

The stated performance of the devices and meeting any warranty claims require adherence to all instructions 
in this manual. 

Before  delivery,  all  products  are  packed  properly.  Check  the  goods  after  receipt  for  any  damage  caused 
during transport. Report any damage immediately to the forwarding agent. 

This  manual  allows  a  safe  and  efficiently  use  of  equipment.  Images  of  this  manual  are  for  a  principle 
understanding and can be different from the real design. 

 

NOTICE!

 

We refer to the prescribed equipment tests before initial start-up, before putting back into operation and the 
regular periodic inspections. 

In other countries any additional national regulations must be observed. 

 

Safety 

 

 

2.1 

Warning notice and symbols 

Warnings and notice are shown as follows in these instructions: 

 

 

  

DANGER!

 

This means that there is a high risk that leads, if it is not avoided, to death or severe injury. 

 

  

WARNING!

 

This means that there is a risk that could lead, if it is not avoided, to death or severe injury. 

 

   

CAUTION!

 

This means that there is little risk that could lead, if it is not avoided, to slight injury or damage to 

the device or its surrounding. 

 

NOTICE!

 

Gives advice for use and other useful information. 

 

 

Danger from electricity. 

 

 

Danger from explosive area. 

 

 

Summary of Contents for 22/90

Page 1: ...Rev 06 5 52 653 00 01 06 Monorail Trolley 19 90 22 90 push travel trolley 19 90 hand geared trolley 22 90 electric trolley 22 90 E Installation Operating and Maintenance Instructions...

Page 2: ...mation 3 2 Safety 3 2 1 Warning notice and symbols 3 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 4 2 4 Appropriate use 4 2 5 Basic safety measures 5 3 Transport and St...

Page 3: ...efore delivery all products are packed properly Check the goods after receipt for any damage caused during transport Report any damage immediately to the forwarding agent This manual allows a safe and...

Page 4: ...ctional condition and the safety components in particular are checked regularly to ensure that it is functioning properly The required personal protective equipment for the operators service and repai...

Page 5: ...the load Only use the hoists appropriately The equipment is to be used exclusively for movement of goods Under no circumstances my persons be moved Never load the devices beyond their working load lim...

Page 6: ...sible installed in a covered room If they are used in the open protect the units against the effects of weather such as rain hail snow direct sunshine dust etc we recommend to use a cover in parking p...

Page 7: ...ectric trolley 16 4 m min Weights Type bolt Size 500 kg 1 t 1 5 t 2 t 2 5 t 3 2 t 5 t 6 3 t 19 90 N1 4 1 6 8 7 8 7 8 16 6 16 6 31 5 31 5 N2 4 5 8 5 9 9 9 9 19 9 19 9 39 4 39 22 90 N1 5 4 8 1 9 2 10 9...

Page 8: ...uated on the load bars 2 of the trolley Dimension X is set by placing washers 6 from the outer to the inner side X increases or from the inner to the outer side X decreases Washers 6 and rubber discs...

Page 9: ...2 3 mm 1 1 5 mm each side bigger and for trolleys from 4 t up 3 5 mm 1 5 2 5 mm each side bigger than the flange width B of the beam 6 4 Tools 7 Control Only people that are familiar with the operatio...

Page 10: ...bserve the duty cycle i e intermittent operation S3 40 ED as per VDE 0530 means that in a period of 10 minutes the motor can operate no matter the height of the load for 4 minutes It is therefore irre...

Page 11: ...nnection The technical dates of the motors are to be taken from the type plates The wiring diagram is situated in the terminal box Select connection cross sections as per VDE 0100 Put sleeves on the e...

Page 12: ...ing 1 into the shaft slot 2 Insert the feather key 2 into the motor shaft 3 Fix hub 3 with retaining ring 1 4 Assemble the friction plate 4 if existent 5 Push the rotor 5 onto the hub 3 6 Lock the mag...

Page 13: ...sufficient to keep the cooling airways clean and monitor the roller bearing and its lubrication status A high temperature fat must be used if the roller bearing is replaced CAUTION Brake linings and s...

Page 14: ...be changed completely If the unit is suitable for explosive atmospheres the motor must be returned to the manufacturer for repair Air gap is too large Re adjust the air gap If the unit is suitable fo...

Page 15: ...the equipment and any materials it contains is carried out in accordance with environmental regulations 18 Additional documents 18 1 Electric wiring diagrams Electric wiring diagrams are attached to...

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