HADEF 22/90 Installation, Operating And Maintenance Instruction Download Page 11

 

 

 

 

5.52.653.00.01.06 

 

 

11 

 

 

 

NOTICE!

 

Hoists  up  to  1000  kg  capacity  and  without  motor-driven  trolleys  of  hoisting  unit  must  be  tested  by  a 
“qualified person” before putting into operation for the first time. 
Hoists  of  1000  kg  capacity  and  up  or  with  more  than  one  motor-driven  hoist  movement;  i.e.  lifting  and 
trolley movement, must be tested by a “licensed qualified person” before putting in operation. 
An  exception  is  “hoists  ready  for  operation”  acc.  validated  national  regulations  with  EU-declaration  of 
conformity. 

Definition “qualified person” (former expert) 

A “qualified person” has learned, due to occupational training and experience and the job that the person has 
done, the skills needed to tests the material for one’s work. 

Definition “licensed qualified person” (former approved expert) 

A “licensed qualified person” has, due through special occupational training, knowledge about testing of the 
material for one’s work and knows the national accident prevention regulations and other prescriptions and 
technical regulations. This person must test the material for one’s work regularly with regard to design and 
kind of use. The license will be given to qualified person be the approved supervision authorities (ZÜS). 

 

9.2 

Power supply 

9.2.1 

Mains connection 

The technical dates of the motors are to be taken from the type plates. 

The wiring diagram is situated in the terminal box. 

  Select connection cross-sections as per VDE 0100. 

  Put sleeves on the ends of the cables. 

  Insert the connection cable into the connection plug without strain. 

  Secure lines as per VDE 0100. 

9.2.2 

Control line connection 

Any changes of the power supply cable must only be effected by qualified personnel. 

 

 

 

 

10 

Safety check 

 

 

Before putting into service initially or when putting back into service, it must be checked whether: 

  All fastening screws (if existent), socket pins, flap socket and safety devices are tightened and secured. 

 

  The oil levels in the gear boxes are sufficient. 

  All movements of the load comply with the symbols on the control switch. 

 

11 

Functional test 

 

 

11.1 

Checks before the initial start-up 

Trolley drive 

  The open-lying teeth of the trolley drive must be lubricated. 

Hand gear for hand geared trolley 

  Ensure correct fit of the hand chain; it must not be twisted and must hang freely. 

11.2 

Functional test 

Trolleys 

Carefully move the trolley to the end positions and check the positions of the end stops. 

 

 

12 

Maintenance 

 

12.1 

General 

All  monitoring,  servicing  and  maintenance  operations  are  to  ensure  correct  functioning  of  the  equipment; 
they must be effected with utmost care. 

  Only 

“qualified persons” may do this work. 

  Servicing and maintenance work must only be done when the hoist is not loaded. 

Summary of Contents for 22/90

Page 1: ...Rev 06 5 52 653 00 01 06 Monorail Trolley 19 90 22 90 push travel trolley 19 90 hand geared trolley 22 90 electric trolley 22 90 E Installation Operating and Maintenance Instructions...

Page 2: ...mation 3 2 Safety 3 2 1 Warning notice and symbols 3 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 4 2 4 Appropriate use 4 2 5 Basic safety measures 5 3 Transport and St...

Page 3: ...efore delivery all products are packed properly Check the goods after receipt for any damage caused during transport Report any damage immediately to the forwarding agent This manual allows a safe and...

Page 4: ...ctional condition and the safety components in particular are checked regularly to ensure that it is functioning properly The required personal protective equipment for the operators service and repai...

Page 5: ...the load Only use the hoists appropriately The equipment is to be used exclusively for movement of goods Under no circumstances my persons be moved Never load the devices beyond their working load lim...

Page 6: ...sible installed in a covered room If they are used in the open protect the units against the effects of weather such as rain hail snow direct sunshine dust etc we recommend to use a cover in parking p...

Page 7: ...ectric trolley 16 4 m min Weights Type bolt Size 500 kg 1 t 1 5 t 2 t 2 5 t 3 2 t 5 t 6 3 t 19 90 N1 4 1 6 8 7 8 7 8 16 6 16 6 31 5 31 5 N2 4 5 8 5 9 9 9 9 19 9 19 9 39 4 39 22 90 N1 5 4 8 1 9 2 10 9...

Page 8: ...uated on the load bars 2 of the trolley Dimension X is set by placing washers 6 from the outer to the inner side X increases or from the inner to the outer side X decreases Washers 6 and rubber discs...

Page 9: ...2 3 mm 1 1 5 mm each side bigger and for trolleys from 4 t up 3 5 mm 1 5 2 5 mm each side bigger than the flange width B of the beam 6 4 Tools 7 Control Only people that are familiar with the operatio...

Page 10: ...bserve the duty cycle i e intermittent operation S3 40 ED as per VDE 0530 means that in a period of 10 minutes the motor can operate no matter the height of the load for 4 minutes It is therefore irre...

Page 11: ...nnection The technical dates of the motors are to be taken from the type plates The wiring diagram is situated in the terminal box Select connection cross sections as per VDE 0100 Put sleeves on the e...

Page 12: ...ing 1 into the shaft slot 2 Insert the feather key 2 into the motor shaft 3 Fix hub 3 with retaining ring 1 4 Assemble the friction plate 4 if existent 5 Push the rotor 5 onto the hub 3 6 Lock the mag...

Page 13: ...sufficient to keep the cooling airways clean and monitor the roller bearing and its lubrication status A high temperature fat must be used if the roller bearing is replaced CAUTION Brake linings and s...

Page 14: ...be changed completely If the unit is suitable for explosive atmospheres the motor must be returned to the manufacturer for repair Air gap is too large Re adjust the air gap If the unit is suitable fo...

Page 15: ...the equipment and any materials it contains is carried out in accordance with environmental regulations 18 Additional documents 18 1 Electric wiring diagrams Electric wiring diagrams are attached to...

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