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Hach ORBISPHERE 410 User Manual Download Page 20

19

Installation

3.3 Wall mount and pipe mount instruments

3.3.1 Instrument dimensions

Figure 1  Wall and pipe mount instrument dimensions (in millimeters)

Summary of Contents for ORBISPHERE 410

Page 1: ...DOC024 52 93001 ORBISPHERE Model 410 Analyzer USER MANUAL 11 2017 Edition 15...

Page 2: ...3 3 4 Connection panel bottom of instrument 21 3 4 Panel mount instrument 21 3 4 1 Instrument dimensions 21 3 4 2 Mounting 23 3 4 3 Connection panel bottom of instrument 24 3 5 Connectors assembly in...

Page 3: ...nooze 56 8 2 View inputs outputs 56 8 3 Relays 56 8 4 Analog outputs 57 8 5 Analog output characteristics 61 Section 9 Communication Menu 65 9 1 RS 485 simple mode configuration 66 9 1 1 Data availabl...

Page 4: ...14 Maintenance and Troubleshooting 91 14 1 Instrument maintenance 91 14 2 Troubleshooting 91 14 3 List of events and alarms 92 14 4 Storage handling and transportation 92 Section 15 Part Lists 93 15...

Page 5: ...4 Table of Contents...

Page 6: ...otection provided by this equipment is not impaired do not use or install this equipment in any manner other than that which is specified in this manual 1 2 1 Use of hazard information 1 2 2 Safety pr...

Page 7: ...attached to the analyzer Personal injury or damage to the analyzer could occur if not observed WARNING Potential Electrocution Hazard Connect only safety low voltage 33 VAC RMS CAUTION Personal Injury...

Page 8: ...parameters are read by the instrument software The sensor can be calibrated in the lab and installed on site afterwards This symbol when noted on the product identifies a risk of chemical harm and ind...

Page 9: ...r glementation europ enne directive UE 2002 96 EC les utilisateurs de mat riel lectrique en Europe doivent d sormais retourner le mat riel us ou p rim au fabricant pour limination sans frais pour l u...

Page 10: ...htlijn 2002 96 EC dienen gebruikers van elektrische apparaten voortaan hun oude of afgedankte apparatuur kosteloos voor recycling of vernietiging naar de producent terug te brengen Nota Als u apparatu...

Page 11: ...above symbol may not be disposed of in European public disposal systems after 12 August 2005 Hach Lange will offer to take back free of charge to the customer any old unserviceable or redundant analyz...

Page 12: ...s below the relevant threshold of the SJ T11363 2006 standard X SJ T11363 2006 Indicates that the concentration of the hazardous substance of at least one of all homogeneous materials in the parts is...

Page 13: ...12 General Information...

Page 14: ...ater from all directions NEMA4X wall mount only Totally protected against dust Protected against pressure jets of water from all directions WARNING Enclosure rating does not apply to external power su...

Page 15: ...er identification number and the instrument serial number are located on the label on the back panel and can be found on order confirmation and invoice papers System alarm relay on the main board One...

Page 16: ...y X X Configure X X Products X X X Global config X X Measurement 0 1 2 3 4 Services X X Config instrument X X Config channel X X Measurement file X X Gas sensor 0 1 2 3 4 Calibration X X X Calibration...

Page 17: ...e phase Liquid Units ppm ppb Display resolution XX X Storage mode Rolling buffer Sensor Membrane 2956 Temp unit C Pressure unit bar Calibration Mode in air O2 O3 Hold Enabled Analog outputs Range 4 20...

Page 18: ...not connect AC power to a 5 VDC powered model WARNING Potential Electrocution Hazard Always disconnect power to the instrument when making electrical connections WARNING Potential Electrocution Hazard...

Page 19: ...the language 5 Set the security levels users ID s and passwords 6 Perform a barometric sensor calibration 7 Perform the gas sensor s calibration 8 Perform calibration for the interferences 9 Adjust t...

Page 20: ...19 Installation 3 3 Wall mount and pipe mount instruments 3 3 1 Instrument dimensions Figure 1 Wall and pipe mount instrument dimensions in millimeters...

Page 21: ...rument angle for better screen vision and lock both side screws Figure 2 Wall mount bracket Figure 3 Pipe mount diagram Assemble the pipe mount bracket to the U bracket using the two screws provided A...

Page 22: ...of tightness make sure the seal is clean and in good condition before closing the front panel 3 4 Panel mount instrument 3 4 1 Instrument dimensions Figure 4 Wall and pipe mount connection panel 1 Pow...

Page 23: ...22 Installation Figure 5 Panel mount instrument dimensions in millimeters...

Page 24: ...int pliers 4 Slide the instrument in the bracket frame The instrument should go over the four T pins Rotate the 4 fast locking screws on both sides of the front panel and slide it in 5 Rotate the 4 fa...

Page 25: ...ip the cables through the instrument back panel cable glands 6 Connect the cables to the instrument electronic boards 7 Tighten the cable glands 8 Reinstall the instrument cover 9 Install the instrume...

Page 26: ...rip the wires about 8 mm from their ends see illustration below 3 Pass the cable through the nut the rubber gasket and the two washers 4 Pinch the shield so that its entire circumference is pressed be...

Page 27: ...ection to the mains power supply is with a 7 pin BINDER connector supplied Note The connectors are grooved to avoid an incorrect fitting to the instrument Connect the power cable to the connector as f...

Page 28: ...ger tight If no power cable was ordered with the equipment a mains power plug must be connected to the supplied female connector as described in the following procedure User supplied power cable speci...

Page 29: ...finger tight 3 7 Connections to electronic boards Note Any loose connection wires should be bundled tightly together with the use of nylon cable ties 3 7 1 Sensor cable An ORBISPHERE cable is needed...

Page 30: ...ns Figure 10 Main board Figure 11 Connector P8 Figure 12 Connector P3 Connector P8 1 RS 485 signal A 2 RS 485 signal B 3 PROFIBUS DP GND 4 PROFIBUS DP 5 V 5 PROFIBUS DP signal 6 PROFIBUS DP signal 7 P...

Page 31: ...ment board and vice versa will cause irreparable damage to the measurement board Figure 13 EC Measurement board Figure 14 TC Measurement board Figure 15 Connector J7 Figure 16 Connector J8 Connector J...

Page 32: ...I2C SCL Thermistor A Anode electrode I2C SDA Thermistor B GND 5V Cathode electrode Not used GND for power V2 signal Solenoid Relay coil 12V power 24V power V3 signal GND for signal 5V power Temperatu...

Page 33: ...or or similar is also recommended to deliver a constant pressure regulated supply of dry purge gas to the sensor filtered to 40 m In addition and to prevent any damage to the sensor electronics the us...

Page 34: ...ric values Measured sensor trends for the last 10 minutes to last hour Measured sensor data alarm limits and other events Temperature 4 2 Touch screen The user interface on the front panel is a 320x24...

Page 35: ...t adjustment window Refer to Screen on page 88 Short cut to the data storage window Number shows the number of measurement currently stored in volatile memory No storage Store at once When the buffer...

Page 36: ...enu button is pressed again the menu returns to its previous state tree structure is saved Help topics concerning current menu Figure 20 Rolling list example For convenience selection through a possib...

Page 37: ...fication window The user identification and password must be entered to access functionalities authorized by the security level of the given user 5 levels available Refer to User management on page 80...

Page 38: ...menu structure This is the structure of the main menu which is used to control every functionality of the instrument These submenus are detailed in the following sections of this Operator Manual Figu...

Page 39: ...38 User Interface...

Page 40: ...39 Section 5 View Menu Figure 25 View menu...

Page 41: ...idth of the specification are the same A Cp of less than one indicates that the process spread is greater than the specification This means that some of the data lies outside the specification A Cp of...

Page 42: ...time span Grid button Set up the graph to display the x or y axes the grid or the thresholds Auto Scale update Automatically set the graph upper and lower bounds to best fit the actual values displaye...

Page 43: ...42 View Menu...

Page 44: ...43 Section 6 Measurement Menu Figure 28 Measurement menu...

Page 45: ...Liquid When medium is liquid select water or a liquid with a different solubility if available Display resolution Maximum resolution depends on gas membrane and unit A maximum of 5 digits can be displ...

Page 46: ...22 units Delay The delay in seconds before alarms go on whenever concentration values go above High alarms or below Low alarms Set this to a minimum value but enough to avoid alarms for non representa...

Page 47: ...r Enable correction as appropriate If checked the percentage correction factor must be entered This value cannot be negative Note If you believe you need to enable these corrections it is advisable to...

Page 48: ...n volatile memory Delay in seconds between two data file transfers from volatile memory into non volatile memory The last data file erases the previous one This field is only available if the Auto sav...

Page 49: ...48 Measurement Menu...

Page 50: ...49 Section 7 Calibration Menu Note The amplifiers calibration option is reserved for Hach Lange service technicians only and is therefore not explained in this manual Figure 30 Calibration menu...

Page 51: ...50 Calibration Menu Figure 31 Calibration menu cont from previous page...

Page 52: ...tion For TC sensors refer to TC gas sensor calibration on page 53 Calibration of the measured gas Start Before initiating a calibration process the calibration parameters must be set by pressing on th...

Page 53: ...re recalibrating The sensor is in contact with either Air at atmospheric pressure In Air O2 at known concentration Direct value The gas can be dissolved or not In air calibration This calibration proc...

Page 54: ...tomatically Interferences enabled Option not available Press OK to start calibration Calibration results A calibration screen will be displayed showing current measurement data which is continually re...

Page 55: ...he lower box and Validate the new setting On completion a calibration report is created Note The barometric sensor has been factory calibrated Calibration reports Once a calibration is completed for a...

Page 56: ...55 Section 8 Inputs Outputs Menu Figure 32 Inputs Outputs menu...

Page 57: ...can be triggered by several standard events or a combination of events custom The relays output can be used to turn on a beacon horn or PLC Refer to Connections to electronic boards on page 28 Note R...

Page 58: ...57 Inputs Outputs Menu 8 4 Analog outputs Figure 33 Analog outputs menu...

Page 59: ...the instrument with a voltage analog output are similar to the 0 20 mA features For some events sensor out purge failure etc the actual measurement is not significant but the PLC needs to know how th...

Page 60: ...cteristic is set to None Configure the events that should be signaled at the corresponding current shown in the right column Only one event signal at a time can be sent via the current output As there...

Page 61: ...er the same value as read on the amperometer before pressing the Continue button Calibration of the selected analog output channel is completed Direct test Test to check the calibration of the analog...

Page 62: ...Settings must be made in balancing these aspects Settings For the output set ML and MH in the current measuring unit e g C for a temperature output When a compound unit is selected the smallest unit...

Page 63: ...conditions As before the downside is that any measure below or over the Range 1 2 and 3 will have the same signal locked at 4 mA and 20 mA respectively but Range 1 2 and 3 should cover a larger range...

Page 64: ...MH ML 20 AOH AOL 1010 3 20 I AOH M MH MHH MH I AOH 20 AOH R MHH MH 20 20 AOH 1010 0 5 V 1 AOL U 0 M MLL ML MLL U AOL R ML MLL 5 AOL 1010 2 AOH U AOL M ML MH ML U AOL AOH AOL R MH ML 5 AOH AOL 1010 3 5...

Page 65: ...64 Inputs Outputs Menu...

Page 66: ...nected to a RS 485 bus single twisted pair Optionally it can be connected to a fieldbus module gateway The RS 485 menu allows to select between RS485 simple or Profibus DP communication protocol depen...

Page 67: ...ta are sent These additional data can be useful for diagnostic purpose Note In case of problem verify first that jumper J3 is not installed on the mother board default configuration Send data This dia...

Page 68: ...ormat The values are not described here Refer to List of events and alarms on page 92 Example of one measurement CH1 697 176 mbar 20 1 C 0 982 bar C00 2 If the option Mode expert is chosen the followi...

Page 69: ...er 1 Membrane 2956A Barometric sensor calibration report example Calibration report nb 1 Date yy mm dd hh mm 05 02 16 20 38 Operator jp Operator ID 3 Former barometric pressure 0 970 bar New Barometri...

Page 70: ...tart On the instrument 1 Use the menu Communication RS 485 Simple Send files and the button All files When the transfer is finished close the file with Hyperterminal Menu Transfer Capture Text Stop No...

Page 71: ...n 2 15 1 Install the PROFIBUS DP module and the jumper J3 on the main board location highlighted in the illustration below 2 Select the menu Configuration RS 485 and choose PROFIBUS DP as the protocol...

Page 72: ...ards The field types Byte and Double Word are unsigned Measurements Measurements are formatted in the Profibus Input Buffer as follows Name Type Size Offset Barometric pressure Input float 32 bits 0 B...

Page 73: ...value not updated 0x80000000 bit mask Gas unit Value Temperature unit Value Barometric pressure unit Value bar 0 K 0 bar 0 mbar 1 C 1 mbar 1 Pa 2 F 2 psia 2 kPa 3 atm 3 hPa 4 Pa 4 psia 5 kPa 5 atm 6...

Page 74: ...Output byte 8 bits 4 Output command data byte 4 OCD4 Output byte 8 bits 5 Name Type Size Offset Input command toggle ICT Input byte 8 bits 28 Input command status ICS Input byte 8 bits 29 Input comman...

Page 75: ...used Name Value Comment ICT 1 2 ICS 0 3 0 OK 1 Unknown command ID 2 Invalid parameter e g invalid channel no 3 Execution failure ICD1 Not used ICD2 Not used ICD3 Not used ICD4 Not used Name Value Com...

Page 76: ...efer to Main board connections on page 29 for details The network must have a DHCP server installed Check the Enable server box to enable the web server communication link Enter the Server name for th...

Page 77: ...ination has been entered the initial web page will be displayed giving a list of options Click on any of these options and the data will be displayed on the PC screen The following shows an example of...

Page 78: ...connection Report configuration Calibration Choose the channel s for which calibration reports are required Choose to print the last report or all reports for the selected channel s User actions Defi...

Page 79: ...ailable Indicates that no printer has been detected Check that the printer is connected to the USB A port and is powered on Paper out Indicates that the printer is out of paper In cyclic mode it is ne...

Page 80: ...gure 35 Security menu Access rights management Each user has a unique ID and user password The ID and password are used by the software to Allow or deny a user to perform specific actions To trace thi...

Page 81: ...r all user actions log file Confirm to clear the log file This functionality is aimed at clearing demo or test logs for example The log file is a rolling buffer recording the past 100 actions User man...

Page 82: ...81 Section 11 Products Menu Figure 36 Products menu...

Page 83: ...output on page 73 for details Select the product 0 99 to be analyzed or use the Next and Previous buttons to scroll sequentially through the existing product list Alternatively use the Search facility...

Page 84: ...o re enter all the parameters when using the instrument for a different application Save Define the index 1 9 to save the current configuration Use the Next and Previous buttons to scroll sequentially...

Page 85: ...84 Global Configuration Menu...

Page 86: ...85 Section 13 Services Menu Figure 38 Services menu Part 1...

Page 87: ...86 Services Menu Figure 39 Services menu Part 2...

Page 88: ...tact your Hach Lange representative Gas Temperature EC sensor process This feature allows you to check the ability of the EC measurement board to measure a range of currents and temperatures To use th...

Page 89: ...orded and no change is made Screen brightness Press the up or down arrow to increase or decrease the screen brightness Four levels are pre set Max Comfortable Standard default setting and Economy Pres...

Page 90: ...message and icon is displayed if the battery level becomes too low and needs to be replaced Software download For Hach Lange technician use only Used when reloading the software for new versions This...

Page 91: ...90 Services Menu...

Page 92: ...ote If the RTC battery is running low the date and time of the instrument are reset Also on startup the instrument will automatically reboot after the initial startup is complete CAUTION Personal Inju...

Page 93: ...2 Meas not ready The measurement is not ready e g at startup 0x80000000 Autotest in progress The autotest is running 0x00100000 Autotest failed The autotest has failed 0x00200000 Alarm snooze The alar...

Page 94: ...cable to connect 31xxx sensors to Orbisphere 410 510 wall and panel instrument total length MM price added per meter of length greater than 3m 32517 MM Longer LEMO 10 adapter to connect 32505 type sen...

Page 95: ...94 Part Lists...

Page 96: ...ascal kilo Pascal ppb parts per billion by weight ppm parts per million by weight same as mg kg ppm Vb parts per million per volume barometric pressure referenced Vbar 10 000 ppm Ve parts per million...

Page 97: ...esistivity The opposition offered by a body or substance to the passage through it of a steady electric current RS 232 RS 232 is a serial communication standard providing asynchronous communication ca...

Page 98: ...orders hach com www hach com HACH LANGE GMBH Willst tterstra e 11 D 40549 D sseldorf Germany Tel 49 0 2 11 52 88 320 Fax 49 0 2 11 52 88 210 info de hach com www de hach com HACH LANGE S rl 6 route de...

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