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Habasit PM-306/160, Use And Maintenance Manual

The Habasit PM-306/160 is a high-quality conveyor belt designed for efficient material handling. Ensure optimal performance with the Use and Maintenance Manual, available for free download at manualshive.com. This comprehensive manual provides essential guidelines and instructions for proper utilization and maintenance of the product.

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Habasit Italiana S.p.A. 
Vittorio Veneto 31029 (TV) 
Tel.: ++39(0)438.9113 
Fax. ++39(0)438.200545 

Hot Press PM-306/160 

 

Author: 

A.T. / KM 

INDEX

 

Edition: 09/2005 

Page 

4

 

Replaces:  

 
 

SUMMARY OF THE FIGURES 

F

IGURE   

1

 

-

 

M

ACHINE IDENTIFICATION PLATE

................................................................................................ B-3

 

F

IGURE   

2

 

-

 

P

OSITION OF SIGNS ON THE PRESS

.............................................................................................D-4

 

F

IGURE   

3

 

-

 

V

IEW OF 

PM-306/160 ...............................................................................................................D-5

 

F

IGURE   

4

 

-

 

M

AIN ELEMENTS OF THE 

PM-306/160 ........................................................................................D-6

 

F

IGURE   

5

 

-

 

P

NEUMATIC CONNECTION

..........................................................................................................D-7

 

F

IGURE   

6

 

-

 

M

OBILE OPERATION USE WITH 

PMR-07......................................................................................D-8

 

F

IGURE   

7

 

-

 

S

TATIONARY OPERATION USE WITH 

PMR-06

 AND 

PMC-06 .........................................................D-9

 

F

IGURE   

8

 

-

 

P

RESS WIRING LAY

-

OUT

.............................................................................................................G-2

 

F

IGURE   

9

 

-

 

I

NTERNAL SPARE PARTS

.............................................................................................................. I-2

 

F

IGURE 

10

 

-

 

P

RESSURE CUSHION SPARE PARTS

............................................................................................. I-4

 

F

IGURE 

11

 

-

 

E

XTERNAL SPARE PARTS

............................................................................................................ I-6

 

F

IGURE 

12

 

-

 

B

ELT LOCKING SYSTEM SPARE PARTS

......................................................................................... I-8

 

F

IGURE 

13

 

-

 

S

PARE PARTS FOR PNEUMATIC CONNECTION

............................................................................. I-10

 

 
 

SUMMARY OF TABLES 

T

ABLE   

1

 

-

 

D

ANGER SIGNS

........................................................................................................................... A-7

 

T

ABLE   

2

 

-

 

P

RESCRIPTIVE SIGNS

.................................................................................................................. A-7

 

T

ABLE   

3

 

-

 

T

ERMS AND DEFINITIONS

............................................................................................................. A-8

 

T

ABLE   

4

 

-

 

Q

UALIFICATIONS

....................................................................................................................... A-12

 

T

ABLE   

5

 

–E

LECTRICAL CHARACTERISTICS

................................................................................................... B-4

 

T

ABLE   

6

 

-

 

P

NEUMATIC CHARACTERISTICS

.................................................................................................... B-4

 

T

ABLE   

7

 

-

 

W

ATER CHARACTERISTICS

........................................................................................................... B-4

 

T

ABLE   

8

 

-

 

D

IMENSIONS AND ENVIRONMENTAL CHARACTERISTICS

.................................................................. B-5

 

T

ABLE   

9

 

-

 

C

HARACTERISTICS OF WORKABLE ELEMENTS

................................................................................ B-5

 

T

ABLE 

10

 

-

 

N

ECESSARY ACCESSORIES FOR STATIONARY USE

........................................................................ B-6

 

T

ABLE 

11

 

-

 

A

CCESSORIES NECESSARY FOR MOBILE USE

................................................................................ B-7

 

T

ABLE 

12

 

-

 

R

EGULATING UNIT OPTIONS 

(PMR-XX)

 

(P

RESS

-XX

 COMBINATIONS

)............................................. B-8

 

T

ABLE 

13

 

-

 

C

ONTROL UNIT OPTIONS 

(PMC-XX)

 

(PMR-XX

 

–

 

PMC-XX

 COMBINATIONS

) .................................. B-8

 

T

ABLE 

14

 

-

 

O

PTIONAL ACCESSORIES 

(

FOR BOTH STATIONARY AND MOBILE USE

).............................................. B-9

 

T

ABLE 

15

 

-

 

S

TORAGE CONDITIONS

................................................................................................................C-8

 

T

ABLE 

16

 

-

 

T

ROUBLESHOOTING

..................................................................................................................D-14

 

T

ABLE 

17

 

-

 

P

ERIODIC MAINTENANCE WORK

................................................................................................... E-5

 

T

ABLE 

18

 

-

 

G

LOSSARY

.................................................................................................................................H-2

 

T

ABLE 

19

 

-

 

S

PARE PARTS AND INTERNAL PARTS

............................................................................................. I-3

 

T

ABLE 

20

 

-

 

S

PARE PARTS AND PRESSER CUSHION

.......................................................................................... I-5

 

T

ABLE 

21

 

-

 

E

XTERNAL SPARE PARTS

.............................................................................................................. I-7

 

T

ABLE 

22

 

-

 

B

ELT LOCKING SYSTEM SPARE PARTS

........................................................................................... I-9

 

T

ABLE 

23

 

-

 

S

PARE PARTS FOR PNEUMATIC CONNECTION

............................................................................... I-10

 

T

ABLE 

24

 

-

 

S

PARE PARTS FOR ELECTRICAL

,

 WATER AND AIR CONNECTIONS USED IN STATIONARY OPERATION

. I-11

 

T

ABLE 

25

 

-

 

S

PARE PARTS FOR ELECTRICAL

,

 WATER AND AIR CONNECTIONS USED IN MOBILE OPERATION

......... I-12

 

 

Hot-pressing device  PM-306/160 

 

Summary of Contents for PM-306/160

Page 1: ...p A Via A Meucci 8 Zona Industriale I 31029 Vittorio Veneto This document is the property of HABASIT ITALIANA and therefore must not be passed on to persons or Bodies outside the sphere of the Company unless previously authorized by the Technical Department for Industrial and Quality Systems ...

Page 2: ...ORE INSTALLING SETTING UP AND OPERATING THE HOT PRESSING DEVICE THE CUSTOMER MUST CAREFULLY READ THIS MANUAL AND CAREFULLY FOLLOW THE INSTRUCTIONS IT CONTAINS IN ORDER TO ENSURE THE HOT PRESSING DEVICE IS USED SAFELY AND CORRECTLY ALL OPERATORS AND OR MAINTENANCE PERSONNEL MUST KNOW THIS MANUAL TO ENABLE THEM TO WORK SAFELY ON THE HOT PRESSING DEVICE Hot pressing device PM 306 160 ...

Page 3: ...ctives concerning environmental protection A 13 B TECHNICAL SPECIFICATIONS B 1 B 1 Purpose of the hot pressing device B 2 B 2 Press identification data B 3 B 3 Technical characteristics of the hot pressing device B 4 B 4 Equipment and accessories provided B 6 B 4 1 Necessary accessories for stationary use B 6 B 4 2 Necessary accessories for mobile use B 7 B 4 3 Regulating unit options B 8 B 4 4 Co...

Page 4: ...5 6 Technical assistance D 13 D 6 Troubleshooting D 14 E ORDINARY MAINTENANCE E 1 E 1 General E 2 E 2 General warnings E 3 E 3 Routine and scheduled maintenance E 4 E 3 1 Preliminary operations E 4 F EXTRAORDINARY MAINTENANCE F 1 F 1 Extraordinary maintenance F 2 F 1 1 Adjustments replacements and synchronization F 2 G ELECTRICAL WATER AND COMPRESSED AIR SYSTEM G 1 G 1 Electrical water and compres...

Page 5: ...ELECTRICAL CHARACTERISTICS B 4 TABLE 6 PNEUMATIC CHARACTERISTICS B 4 TABLE 7 WATER CHARACTERISTICS B 4 TABLE 8 DIMENSIONS AND ENVIRONMENTAL CHARACTERISTICS B 5 TABLE 9 CHARACTERISTICS OF WORKABLE ELEMENTS B 5 TABLE 10 NECESSARY ACCESSORIES FOR STATIONARY USE B 6 TABLE 11 ACCESSORIES NECESSARY FOR MOBILE USE B 7 TABLE 12 REGULATING UNIT OPTIONS PMR XX PRESS XX COMBINATIONS B 8 TABLE 13 CONTROL UNIT...

Page 6: ... Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Hot Press PM 306 160 Author A T KM REGULATIONS AND GENERAL WARNING NOTES Edition 09 2005 Page A 1 Replaces A REGULATIONS AND GENERAL WARNING NOTES Hot pressing device PM 306 160 ...

Page 7: ...Replaces A 1 Reading assistance notes Meanings of notes used in this manual ATTENTION Note of particular interest for the safety of the people running and maintaining the hot pressing device WARNING Note of particular interest concerning the safety of the hot pressing device NOTE A request for the reader s attention referred to the subsequent paragraph Hot pressing device PM 306 160 ...

Page 8: ... June 14 1989 concerning the reconciliation of the laws of member states regarding machines also known as the Machine Directive and also all the other Directives and Regulations referred to in the said Machine Directive inspired by criteria which in addition to illustrating the technical characteristics of the machine and its use maintenance and troubleshooting methods also clearly indicate the fo...

Page 9: ...al must be kept throughout the life of the hot pressing device and must be updated in the event of modifications aimed at improving the device s performance The manual must be available to qualified personnel Consultation of this manual is facilitated by the general index on the first page which makes it possible to immediately find the subject of interest If the subject dealt with is particularly...

Page 10: ... right to decide if such parts should be repaired or replaced The manufacturer shall not be liable in any other case for collateral or incidental damage The guarantee does not apply to plant that has been repaired by third parties that have NOT been authorized by the manufacturer Spare parts supplied by the manufacturer must be used Any deviation from this rule will mean the guarantee will not app...

Page 11: ...egulations are observed to prevent accidents and assure good operation All people approaching the hot pressing device must have a clear understanding of the symbol and its meaning Non observance may cause accidents entailing damage to personnel and to the hot pressing device A 5 1 Signs The signs affixed to the hot pressing device are shown below Such signs enable staff operating or working on the...

Page 12: ...limbs Attention HIGH TEMPERATURE PARTS Indicates the presence of very hot materials which could cause burns TABLE 2 PRESCRIPTIVE SIGNS General obligation An obligation to carry out the operation as described and in accordance with safety rules so as to avoid risks and accidents This is usually accompanied by notices explaining the obligation Obligation to use protective gloves Use of protective gl...

Page 13: ...e with or without locking the guard in this case protection is assured whatever the position of the guard Note 2 Closed means in the case of a fixed guard kept in position FIXED GUARD Guard kept in position i e closed by means of a fastening screws bolts etc that make its removal opening impossible without the use of tools MOBILE GUARD Guard that is generally mechanically connected to the frame of...

Page 14: ...y and or one of its parts The safety distances have been determined on the basis of the requisites at point 4 1 1 of the standard UNI EN294 SAFETY DISTANCE The minimum distance a protective structure must be positioned with respect to a dangerous area The safety distances have been determined on the basis of the requisites at point 4 1 1 of the standard UNI EN294 INDIVIDUAL PROTECTION DEVICE Safet...

Page 15: ...ed or disabled It is forbidden to switch off safety devices installed on the hot pressing device or create by pass systems to limit switches or micro switches Operations with reduced safety devices must be carried out strictly observing the instructions in the relevant descriptions and must be performed by specialized technicians aware of the risk under the direct supervision of the company person...

Page 16: ...bility of scalding or burning occurring by hot liquid or steam in the cooling circuit if the cooling cycle is incorrectly stopped without paying attention to the warnings given in this manual The possibility of contact between water and live equipment The user is responsible for taking care during transportation and movement of the equipment where the use of extraneous equipment such as forklift t...

Page 17: ...forced down time MECHANICAL MAINTENANCE PERSON A qualified technician able to run the machine under normal conditions to intervene on mechanical parts to make all adjustments as well as the necessary mechanical maintenance and repair jobs also with the protective devices disabled ELECTRICAL MAINTENANCE PERSON A qualified technician able to run the machine under normal conditions and also with the ...

Page 18: ... constructed in a country that is part of the European Community and therefore meets the safety requirements of EU directive 98 37 CE in force from July 23 1998 This conformity is certified and the hot pressing device bears the CE mark of compliance see figure A 9 2 EU Directives concerning safety in the workplace EU Directive N 89 391 concerning the improvement of the safety and health of workers...

Page 19: ... p A Vittorio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Hot Press PM 306 160 Author A T KM TECHNICAL SPECIFICATIONS Edition 09 2005 Page B 1 Replaces B TECHNICAL SPECIFICATIONS Hot pressing device PM 306 160 ...

Page 20: ...rocesses can be obtained at For the Thermofix process see technical manual Thermofix For the Flexproof process see technical manual Flexproof NOTE By connecting to the company s IT net H Net it is possible to access current valid process data The hot press PM 306 160 has been developed exclusively for the applications described herein No other or inappropriate applications are permitted ATTENTION ...

Page 21: ...r A T KM TECHNICAL SPECIFICATIONS Edition 09 2005 Page B 3 Replaces B 2 Press identification data A plate fitted to the structure of the hot pressing device indicates the device s identification data These data are shown in the following figure FIGURE 1 MACHINE IDENTIFICATION PLATE Hot pressing device PM 306 160 ...

Page 22: ... heating resistors of 540 W 110 V each Supply tension 120 230 V depending on connections Frequency 50 60 Hz TABLE 6 PNEUMATIC CHARACTERISTICS Fluid characteristics Filtered non lubricated air Working pressure 6 bar 0 2 bar Min supply diameter Quick coupler of TABLE 7 WATER CHARACTERISTICS Fluid characteristics Demineralized water Capacity 5 m h at 2 bar Working temperature From 10 C to 35 C Min su...

Page 23: ...ilizers weight 5 kg 11 lbs Noise level 70 db Working temperature Between 15 C 38 C Humidity tolerance Between 45 70 TABLE 9 CHARACTERISTICS OF WORKABLE ELEMENTS Max width of belt 300 mm 12 in Max thickness of belt 10 mm 0 4 in Minimum length of belt 720 mm 28 8 in Heating plate width 160 mm 6 4 in Maximum presser pressure 3 bar 43 5 psi Max working temperature 199 C 390 F Temperature interval 2 4 ...

Page 24: ...d TA06 5 m TUBE CLAMP 14x24 MINUSSGM 12 COLLAR WITH TWO EARS COL PI 11x13 3 FEMALE COUPLING 1 4 cod 403 1 4SV RAPID FIT 4 HOSE END FITTING 12x1 4 CH 17 4 HOSE END FITTING 6x1 4 Code1 13234 1 COPPER WASHER 1 4 4 FEMALE COUPLING 04 MINI 1 4 cod 01010004 1 REGULATING UNIT PMR XX The regulating unit varies according to working tension The regulating unit is thus determined by the working tension of th...

Page 25: ...UTLET PM 1 x x REGULATING UNIT PMR XX The regulating unit varies according to working tension The regulating unit is thus determined by the working tension of the press it is combined with 1 691023 PMR 06 1x230V x 691020 PMR 06 3x230V x 691073 PMR 07 1x230V x 691072 PMR 07 1x120V x MOBILE COOLING UNIT The cooling unit varies according to the available electrical power 1 691016 MOBILE COOLING PUMP ...

Page 26: ... 160 PM 1056 100 PM 1056 160 PM 1306 100 PM 1306 160 PM 1606 100 PM 2006 100 PM 804 PM 1604 PM 2404 PM 3204 PM 3604 PM 4204 Code PMR 06 1x230 V x x x x x x x x 691023 PMR 06 3x230 V x x x x x x x x x x x x x x x x x 691020 PMR 06 3x400 V x x x x x x x x x x x x x x x x 691021 PMR 07 8 1x230 V x x x x x 691070 PMR 07 6 1x120 V x x x 691073 B 4 4 Cooling unit options The following are indications of...

Page 27: ...ationary and mobile use The following are indications for the optional accessories both for stationary or variable use situations TABLE 14 OPTIONAL ACCESSORIES FOR BOTH STATIONARY AND MOBILE USE Description Code Pair of gloves N 29090 Thermometer N 28714 or N 28715 Silicone paper matt N 28638 Silicone paper structured N 28637 Various embossing media ask our specialists Molleton N 28665 Hot pressin...

Page 28: ...ode When making your request briefly illustrate the causes of failure of the part being ordered and provide all information which may be useful for understanding the malfunction This will make it possible to pinpoint any shortcomings or incorrect procedures which may have caused the damage When ordering spare parts we recommend using the fax and not just placing your order by phone Habasit Italian...

Page 29: ...t Italiana S p A Vittorio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Hot Press PM 306 160 Author A T KM INSTALLATION Edition 09 2005 Page C 1 Replaces C INSTALLATION Hot pressing device PM 306 160 ...

Page 30: ...s not supplied with its own lighting system for the operational zone The work area must be well ventilated and or have an air cycling and emission system compliant with the law of the country of installation such as to ensure the operator is working under the proper working conditions The free space around the machine must be sufficient for work and maintenance operations and permit access all wor...

Page 31: ...ating units There are two handles at the side of the hot pressing device for lifting the equipment The fastening rods at each end of the hot pressing device must be evenly locked before hoisting Concerning disposal of packing materials the user must observe the current laws of the country of installation IMPORTANT REPORT ANY DAMAGE NOTED ON THE HOT PRESSING DEVICE AT DELIVERY TO THE CARRIER AND SU...

Page 32: ...nical parts are functioning properly Reconnect the power while taking special care when handling electrical power sources close to the water used in the cooling system The hot pressing device can also be moved as a single unit in which case the following must be carried out If connected disconnect the various electrical water and air connections Use transportation equipment of the correct capacity...

Page 33: ...ace for working on the press Position the press so that it is stable Check visually to make sure that no rags work tools etc remain on the hot pressing device C 3 2 Connection of air and water supplies ATTENTION The hot pressing device can be used in Stationary operation mode permanently connected to control and regulation equipment or in Mobile operation when it is necessary to carry out work awa...

Page 34: ...matic connection kit code ID002546 to connect the pressure cushions of the upper and lower press parts Ensure the water connections are well sealed and that any leaks that could occur do not come into contact with electrical parts C 3 3 Electrical connection ATTENTION Ensure that the whole system is not supplied by electrical air and water sources Ensure all the plant providing the equipment corre...

Page 35: ...iagrams ATTENTION BEFORE CARRYING OUT ANY KIND OF WORK ON THE HOT PRESSING DEVICE IT IS ESSENTIAL TO ENSURE THAT THE SYSTEMS ELECTRICAL PNEUMATIC AND WATER ARE DISCONNECTED FROM ENERGY SUPPLIES THAT PNEUMATIC AND WATER IS PROPERLY DEPRESSURISED AND THAT THERE IS NO REMAINING POTENTIAL ENERGY IN THE MOVING PARTS ATTENTION Follow the following disconnection procedure Disconnect the electrical circui...

Page 36: ...itions for storage Min Max ambient temperature of storage In the range of 5 C to 40 C Relative humidity of place of storage In the range of 50 to 70 If the hot pressing device its accessories and spares have to remain in storage for a prolonged period they must be protected from dust and damp We recommend the following Clean the hot pressing device in general Apply PROTECTIVE SILICONE OIL to un pa...

Page 37: ...ls must be disposed of at specialized centers according to the prescriptions of the laws in force in the country of destination ATTENTION The materials and substances making up the hot pressing device MUST be eliminated according to the Laws Regulations on disposal of individual waste in force in the country where the hot pressing device is installed IN ANY EVENT NO COMPONENT OF THE HOT PRESSING D...

Page 38: ...asit Italiana S p A Vittorio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Hot Press PM 306 160 Author A T KM OPERATION Edition 09 2005 Page D 1 Replaces D OPERATION Hot pressing device PM 306 160 ...

Page 39: ...ional and efficient as their purpose is to protect the personnel To observe the safety regulations described in the use and maintenance manual IMPORTANT THE INFORMATION DEVICES SIGNS AND SAFETY NOTICES MUST BE KEPT CLEAN AND LEGIBLE ATTENTION DO NOT IN ANY WAY ALTER THE SAFETY SYSTEM ATTENTION IT IS ABSOLUTELY FORBIDDEN TO REMOVE THE PROTECTIVE DEVICES INSTALLED ATTENTION CARRYING OUT CLEANING AND...

Page 40: ...9 2005 Page D 3 Replaces D 2 Guards installed IMPORTANT The hot pressing device has a sheet steel guard with holes to prevent the operator coming into contact with hot parts ATTENTION READ THE ACCIDENT PREVENTION SIGNS WITH CARE DO NOT COVER THEM FOR ANY REASON AND REPLACE THEM IMMEDIATELY IF THEY GET DAMAGED Hot pressing device PM 306 160 ...

Page 41: ...S p A Vittorio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Hot Press PM 306 160 Author A T KM OPERATION Edition 09 2005 Page D 4 Replaces FIGURE 2 POSITION OF SIGNS ON THE PRESS Hot pressing device PM 306 160 ...

Page 42: ...n 09 2005 Page D 5 Replaces D 3 Identification of press parts D 3 1 View of PM 306 160 1 Upper part of press 2 Locking spindle 3 Lower part of press 4 Heating plate 5 Heat equalizing plate with clamping device 6 Connection for pressure cushion 7 Water hose coupling 4 1 7 3 5 6 2 FIGURE 3 VIEW OF PM 306 160 Hot pressing device PM 306 160 ...

Page 43: ...160 Author A T KM OPERATION Edition 09 2005 Page D 6 Replaces D 3 2 Main elements of the PM 306 160 1 Upper part of press 2 Locking spindle 3 Lower part of press 4 Heating plate 5 Heat equalizing plate with clamping device 5 1 3 2 4 FIGURE 4 MAIN ELEMENTS OF THE PM 306 160 Hot pressing device PM 306 160 ...

Page 44: ...ttorio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Hot Press PM 306 160 Author A T KM OPERATION Edition 09 2005 Page D 7 Replaces D 3 3 Pneumatic connection FIGURE 5 PNEUMATIC CONNECTION Hot pressing device PM 306 160 ...

Page 45: ...A T KM OPERATION Edition 09 2005 Page D 8 Replaces D 4 Hot pressing device s configuration The following are the possible configurations for stationary operation and mobile operation D 4 1 Mobile operation use Mobile operation use with PMR 07 FIGURE 6 MOBILE OPERATION USE WITH PMR 07 Hot pressing device PM 306 160 ...

Page 46: ... Fax 39 0 438 200545 Hot Press PM 306 160 Author A T KM OPERATION Edition 09 2005 Page D 9 Replaces D 4 2 Stationary operation use Stationary operation use with PMR 06 and PMC 06 FIGURE 7 STATIONARY OPERATION USE WITH PMR 06 AND PMC 06 Hot pressing device PM 306 160 ...

Page 47: ...e hot pressing device requires A regulating unit PMR XX that guides the rise in temperature The availability of running water or a tank with immersion pump working in manual mode A portable manual mode air compressor D 5 2 Working cycles The hot pressing device s working cycles are as follows This manual describes the hot pressing device only For the use of the regulating unit PMR XX and the cooli...

Page 48: ...see its own manual to select the joining time Use the regulating unit PMR XX see its own manual to start the joining cycle When the joining cycle is completed the cooling cycle is started Wait for the end of the cooling cycle Tap water is used for cooling In a stationary installation water softening is recommended Detailed consulting is available on request NOTE If the cooling cycle is stopped bef...

Page 49: ... the cooling stage In this case it is necessary to act as follows Disconnect all electrical supply Disconnect the tubes of the press Empty the cooling circuit using jets of compressed air When blowing air to expel water from the circuit make sure the water does not come into contact with electrical equipment Use the portable compressor MC 04 x to bring the pressure cushion to the desired pressure ...

Page 50: ... resulting defective joints ATTENTION The heated water can produce steam at 180 at a pressure of about 10 bar For rapid heating without energy wastage heat up the hot pressing device always closed D 5 5 Notes on use ATTENTION Never put the pressure chushion under pressure if the hot pressing device is not properly closed Do not exceed the maximum permitted pressure of 3 bar D 5 6 Technical assista...

Page 51: ...s in ON position Fault in temperature rise Probable presence of liquid in the cooling circuit Disconnect all electrical supply Disconnect the tubes that bring water into the hot pressing device Empty the cooling circuit using jets of compressed air ATTENTION When expelling water with compressed air make sure no water comes into contact with any of the electrical equipment Electrical faults If a fa...

Page 52: ...na S p A Vittorio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Hot Press PM 306 160 Author A T KM ORDINARY MAINTENANCE Edition 09 2005 Page E 1 Replaces E ORDINARY MAINTENANCE Hot pressing device PM 306 160 ...

Page 53: ...ion 09 2005 Page E 2 Replaces E 1 General ATTENTION IT IS ESSENTIAL TO CARRY OUT PREVENTIVE MAINTENANCE OF THE HOT PRESSING DEVICE TO PROTECT THE RELIABILITY OVER TIME OF ITS COMPONENTS AND PARTICULARLY ITS MOVING PARTS HARMFUL AGENTS SUCH AS DUST ENCRUSTATION AND LIQUID SEDIMENTS CAN DAMAGE THE DEVICE S COMPONENTS Hot pressing device PM 306 160 ...

Page 54: ...lly effective as they are there for the purpose of protecting personnel To observe the safety regulations described in the use and maintenance manual IMPORTANT THE INFORMATION DEVICES SIGNS AND SAFETY NOTICES MUST BE KEPT CLEAN AND LEGIBLE ATTENTION DO NOT IN ANY WAY ALTER THE SAFETY SYSTEM IT IS ABSOLUTELY FORBIDDEN TO REMOVE THE PROTECTIVE DEVICES INSTALLED CARRYING OUT CLEANING AND MAINTENANCE ...

Page 55: ...ions Equipment and clothes to be worn to reduce the risks of accidents Maintenance personnel must be authorized and must not wear watches and finger rings E 3 1 Preliminary operations ATTENTION MAKE SURE THAT THE ELECTRICAL EQUIPMENT AND THE SYSTEM ARE NOT LIVE CHECK IF OTHER SOURCES OF ENERGY ARE DISABLED TOO I E AIR FEEDING ATTENTION BEFORE CARRYING OUT ANY KIND OF WORK ON THE HOT PRESSING DEVIC...

Page 56: ...nce worker Check defective insulation or connectors Measurement of heating plates temperature Monthly Maintenance worker Position the heat resistant expanded silicone rubber pad on the lower heating plate Close the press normally Submit the pressure chamber to a pressure of maximum 1 bar Switch the heating on set the nominal value at 180 C and switch the time relay off After 40 minutes heating tim...

Page 57: ...p A Vittorio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Hot Press PM 306 160 Author A T KM EXTRAORDINARY MAINTENANCE Edition 09 2005 Page F 1 Replaces F EXTRAORDINARY MAINTENANCE Hot pressing device PM 306 160 ...

Page 58: ... extraordinary maintenance jobs must be done with the hot pressing device switched OFF Take special care with replacements and adjustments Maintenance jobs must be done by qualified technicians FOR ANY MAINTENANCE WORK THAT DOES NOT COME WITHIN THE CATEGORY OF ORDINARY MAINTENANCE WORK CONTACT THE TECHNICAL ASSISTANCE OFFICE OF HABASIT Habasit Italiana S p A Via A Meucci 8 Zona Industriale I 31029...

Page 59: ...to 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Hot Press PM 306 160 Author A T KM ELECTRICAL WATER AND COMPRESSED AIR SYSTEM Edition 09 2005 Page G 1 Replaces G ELECTRICAL WATER AND COMPRESSED AIR SYSTEM Hot pressing device PM 306 160 ...

Page 60: ...39 0 438 9113 Fax 39 0 438 200545 Hot Press PM 306 160 Author A T KM ELECTRICAL WATER AND COMPRESSED AIR SYSTEM Edition 09 2005 Page G 2 Replaces G 1 Electrical water and compressed air system FIGURE 8 PRESS WIRING LAY OUT Hot pressing device PM 306 160 ...

Page 61: ...basit Italiana S p A Vittorio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Hot Press PM 306 160 Author A T KM GLOSSARY Edition 09 2005 Page H 1 Replaces H GLOSSARY Hot pressing device PM 306 160 ...

Page 62: ...sed air circuit management The suffix XX means that various units can be used PMC 04 PMC 06 etc provided they are compatible with the type of regulating unit used see B 4 4 Cooling unit options Thermofix Belt joining process see technical manual Thermofix Flexproof Belt joining process see technical manual Flexproof Heating box The unit containing the heating plates and pressure cushion designed t...

Page 63: ...it Italiana S p A Vittorio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Hot Press PM 306 160 Author A T KM SPARE PARTS Edition 09 2005 Page I 1 Replaces I SPARE PARTS Hot pressing device PM 306 160 ...

Page 64: ...ttorio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Hot Press PM 306 160 Author A T KM SPARE PARTS Edition 09 2005 Page I 2 Replaces I 1 Internal spare parts FIGURE 9 INTERNAL SPARE PARTS Hot pressing device PM 306 160 ...

Page 65: ... d4x30 N 16 11 008A1070 ROUND HOLE PROFILE FASTENER N 8 12 IN011597 SCREW UNI 5931 M6x22 N 4 13 642110 NUT INSERT M6 ENSAT 302 0 061 16 N 4 14 IN002279 PRESSURE BAG SPACER N 1 15 ID002280 UPPER SPACER N 1 16 ID002274 PRESSURE CUSHION L 300 N 1 17 ID001312 INOX PLATE N 8 18 IN011661 COLLAR SCREW M6x12 N 8 19 IN010202 WASHER UNI 6592 4 3x9 STAINLESS STEEL N 4 20 IN010848 HH SCREW UNI 5931 M4x10 STAI...

Page 66: ...eto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Hot Press PM 306 160 Author A T KM SPARE PARTS Edition 09 2005 Page I 4 Replaces I 2 Spare parts of pressure cushion FIGURE 10 PRESSURE CUSHION SPARE PARTS Hot pressing device PM 306 160 ...

Page 67: ...ABLE 20 SPARE PARTS AND PRESSER CUSHION Pos Code Description M U Q ty 1 IN060696 FLATTENING TUBE Øi 51 cod 1640909 IVG COLBACCHINI ML 0 4 2 IN020946 HOSE END ACCESSORY code 2601 7 1 8 CAMOZZI N 1 3 ID000895 REAR CUSHION RESTRAINING PLATE N 2 4 ID000896 REAR CUSHION RESTRAINING PLATE N 2 5 IN010114 CHH SCREW UNI 5931 M5x16 GALVANIZED N 10 Hot pressing device PM 306 160 ...

Page 68: ...torio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Hot Press PM 306 160 Author A T KM SPARE PARTS Edition 09 2005 Page I 6 Replaces I 3 External spare parts FIGURE 11 EXTERNAL SPARE PARTS Hot pressing device PM 306 160 ...

Page 69: ...1030 KNOB N 2 4 255A1060 PIN N 2 5 ID002288 UPPER PROTECTION N 1 6 IN010144 GN 12536 DIN444 M12 100 ELESA EYEBOLT N 2 7 IN011453 TIP PIN UNI ISO 5927 M5X10 N 2 8 IN011431 SCREW UNI 5931 M6x160 GALVANIZED N 16 9 IN060003 M 443 140 N 37131 HANDLE N 2 10 ID010016 SCREW UNI 5931 M8x25 GALVANIZED N 4 11 IN020951 QCK 1 8 PK 4 B through connector cod 9425 N 2 12 IN020953 CORE COUPLING 11 mini 1 8 code 01...

Page 70: ...31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Hot Press PM 306 160 Author A T KM SPARE PARTS Edition 09 2005 Page I 8 Replaces I 4 Spare parts of belt clamping system FIGURE 12 BELT LOCKING SYSTEM SPARE PARTS Hot pressing device PM 306 160 ...

Page 71: ...2 HEAT EQUALIZING PLATE TOP N 1 5 220B1210 EYE SCREW PIN N 4 6 IN010884 PLASTIC WING NUT M8 GBA 40 FP code 6309700 N 4 7 IN010885 EYE SCREW DIN 444B M8x65 N 4 8 IN010923 EXTERNAL SEEGER e8 UNI 7435 N 8 9 IN010071 OHH SCREW UNI 5933 M4x10 GALVANIZED N 6 10 IN010148 NUT UNI 5588 68 M4 GALVANIZED N 6 11 IN010172 WASHER UNI 6592 4 3x9 GALVANIZED N 6 12 IN002293 SPACER D20x24 N 8 13 IN010065 WASHER UNI...

Page 72: ... Description M u Q ty ID002546 AIR CONNECTION NR 1 1 IN020655 FEMALE COUPLING 04 MINI code 01010004 NR 2 2 IN020407 HOSE END FITTING 6x code 1 13234 NR 4 3 IN020410 PLASTIC TUBE PVC 6x12 code TA06 NR 1 4 IN020656 CORE COUPLING 12 mini code 0102012 NR 1 5 IN020412 COLLAR WITH TWO EARS COL PI 11x13 NR 4 6 IN020512 PRESSURE REGULATOR M08 R00 CAMOZZI NR 1 7 IN020890 PRECISION PRESSURE GAUGE MAP 40 4 1...

Page 73: ...ption M U Q ty Assembly code Parts code CABLE CONNECTION PAIR REGULATOR PMR 06 PMR 07 AND OUTLET PM PRESS N 1 691011 PNEUMATIC CONNECTION N 1 25001000 PLASTIC TUBE PVC 6x12 code TA06 ML 5 m IN020410 TUBE CLAMP 14x24 MINUSSGM N 12 IN020411 COLLAR WITH TWO EARS COL PI 11x13 N 3 IN020412 FEMALE COUPLING code 403 1 4SV RAPID FIT N 4 IN020413 HOSE END ACCESSORY 12x CH 17 N 4 IN020371 HOSE END ACCESSORY...

Page 74: ...BE COLLAR DIAM 100mm M10 N 1 700500 FEMALE CONNECTION code 403 1 4SV N 4 IN020413 RUBBER HOSE FOR AIR WATER 20 bar 25 x 37 MT 0 16 702508 RUBBER HOSE FOR AIR WATER 20 bar 16 x 26 MT 10 702509 RUBBER HOSE FOR AIR WATER 20 bar 13 x 23 MT 10 702511 PMR 06 OUTPUT ADAPTOR N 1 IN040301 MOBILE MINI COMPRESSOR The control unit may vary according to the electrical tension available N 1 MOBILE MINI COMPRESS...

Page 75: ... Vittorio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Hot Press PM 306 160 Author A T KM ANNEXED COMMERCIAL DOCUMENTS Edition 09 2005 Page J 1 Replaces J ANNEXED COMMERCIAL DOCUMENTS Hot pressing device PM 306 160 ...

Page 76: ... A Vittorio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Hot Press PM 306 160 Author A T KM ANNEXED COMMERCIAL DOCUMENTS Edition 09 2005 Page J 2 Replaces J 1 Water circulation pump Hot pressing device PM 306 160 ...

Page 77: ... p A Vittorio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Hot Press PM 306 160 Author A T KM ANNEXED COMMERCIAL DOCUMENTS Edition 09 2005 Page J 3 Replaces J 2 Portable compressor Hot pressing device PM 306 160 ...

Page 78: ...ranties of any kind are made as to their accuracy or suitability for particular applications The data provided herein are based on laboratory work with small scale test equipment running at standard conditions and do not necessarily match product performance in industrial use New knowledge and experiences can lead to modifications and changes within a short time without prior notice BECAUSE CONDIT...

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