Gunnebo GlasStile GSR Installation, Operation And Maintenance Manual Download

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CCEC/ OM Manual GlasStile GSR 1.6 EN

.2009

GlasStile GSR

Inst

all

ation O

per

ation and Mainte

nance Manual

Summary of Contents for GlasStile GSR

Page 1: ... CCEC OM Manual GlasStile GSR 1 6 EN 07 2009 GlasStile GSR Installation Operation and Maintenance Manual ...

Page 2: ... CCEC OM Manual GlasStile GSR 1 6 EN 07 2009 ...

Page 3: ... Operating Modes 12 Card Reader Control Push to Go 12 Reset 12 Unauthorised passage 12 Blocking or forcing GlasStile GSR during rotation 12 Power Failure 12 Fire Alarm 12 SECTION 4 TECHNICAL INFORMATION 13 Technical Information 13 Material Finishes 13 Flexibility of Design 13 Standard Dimensions 14 Component Location 20 SECTION 5 INSTALLATION 21 Unpacking 21 Tools Required 21 Site Preparation 21 I...

Page 4: ...4 CCEC OM Manual GlasStile GSR 1 6 EN 07 2009 SECTION 6 MAINTENANCE 35 General Care 35 Trouble Shooting 37 SECTION 7 SPARE PARTS 39 Recommended Spare Parts 39 SECTION 8 DECLARATION OF CONFORMITY 40 ...

Page 5: ...sconnected functional testing maintenance and repair of the electrical units is to be undertaken only by persons fully aware of the danger involved and who have taken adequate precautions and training Mechanical Warnings Safety systems and controls such as interlocks covers and guards must not be overridden or by passed by personnel other than authorised staff who are qualified to carry out prescr...

Page 6: ...trol systems and machines Before starting work on the equipment please make yourself familiar with all the system sub assemblies including control loops mechanics drives transducers and electric circuits Please read this Manual if you are unfamiliar with the equipment before you commence work Warnings Cautions and Notes Where necessary within this technical manual Warnings Cautions and Notes may b...

Page 7: ...become entangled with mechanical parts Equipment Safety Systems Safety systems and controls such as interlocks covers and guards must not be overridden or bypassed by personnel other than authorised staff who are qualified to carry out prescribed actions within specified Warnings Risk Assessment Risk assessment is graded into categories of safety rated 1 to 8 where 8 is the highest risk level The ...

Page 8: ...o is at Risk Site Engineer Hazard Power Supply Moving Parts Current Controls Isolate Power Rating 8 Floor Drilling Who is at Risk Installation Engineer Hazard Flying Debris and Noise Current Controls Protective Equipment must be worn Glass Panel Installation Who is at Risk Installation Engineer Hazard Glass Breaking Incorrect handling techniques Current Controls Protective Equipment must be worn C...

Page 9: ...edgement output pulse of completed rotations is given before and after each rotation is completed Optional status lights can show the status of the gate The speed time delay drive mode and individual setting of the panel s home positions can be altered using an optional Hand Programming Unit In the event of a power failure the programmable functions are stored in a non volatile memory The drive el...

Page 10: ... 1350 Note Casework is also available to special order in size 1500 Drive 24V DC Motor and gearing Orientation Vertical Materials Cladding Stainless Steel Grade 304 Panels Toughened Glass Power Failure Gate Rotate freely with any power loss or emergency signal Power Supply Voltage 110 230 VAC 50 60Hz Power rating 250 W fuse 1 0 A Note Class C mains circuit breaker is required Other dimensions and ...

Page 11: ...he internal zero and home positions are being sought the alarm output flashes slowly When searching has been completed the brake engages and the gate closed output switches Reception Control Pass Left Pass Right There are two reception inputs one each for PASS LEFT and PASS RIGHT directions The GlasStile GSR is passable for as long as the contact remains closed On contact opening the gate returns ...

Page 12: ... the correct position and normal operation is commenced Unauthorised passage When the gate is locked the electro magnetic brake is activated on full power for 0 5 second The power is then reduced to a steady rate This is to reduce the risk of heat build up in the brake When unauthorised passage through the GlasStile GSR is attempted the braking power is less than 240Nm but when the lock is disturb...

Page 13: ... 0 5 and 1 second from the access control system voltage free contact normally open Material Finishes Alternative materials such as polished or grained stainless steel brass or painted finishes can be supplied to special order Handrails can be supplied made from various materials e g metal or wood please consult Gunnebo for further information Standard finish is cladding of brushed stainless steel...

Page 14: ... 07 2009 Motor unit mounted inside rotor 10 mm toughened glass Fig 4 1 GLSR 1350 with Type A Casework Standard Dimensions IMPORTANT FOR ALL CASEWORK DO NOT DRILL FIXING HOLES PRIOR TO GLSR DELIVERY TO SITE AND LOCATION CONFIRMATION AS BELOW ...

Page 15: ... rotor 10 mm toughened glass Fig 4 2 GLSR 1350 with Type B Casework 10 mm toughened glass Flange Covers to fixing flanges one per post IMPORTANT FOR ALL CASEWORK DO NOT DRILL FIXING HOLES PRIOR TO GLSR DELIVERY TO SITE AND LOCATION CONFIRMATION AS BELOW Standard Dimensions ...

Page 16: ...2009 Motor mounted inside rotor 10 mm toughened glass Floor saddle Fig 4 3 GLSR 1350 with Type C Casework Standard Dimensions IMPORTANT FOR ALL CASEWORK DO NOT DRILL FIXING HOLES PRIOR TO GLSR DELIVERY TO SITE AND LOCATION CONFIRMATION AS BELOW ...

Page 17: ...00 with Type A Casework Motorised Rotor Column 10mm clear toughened Glass Wings 38mm dia Stainless Steel Handrail 63mm dia Stainless Steel Uprights IMPORTANT FOR ALL CASEWORK DO NOT DRILL FIXING HOLES PRIOR TO GLSR DELIVERY TO SITE AND LOCATION CONFIRMATION AS BELOW ...

Page 18: ...igure 4 5 GLSR 1500 with Type B Casework 50mm dia Stainless Steel Handrail 10mm clear toughened Glass Wings Motorised Rotor Column IMPORTANT FOR ALL CASEWORK DO NOT DRILL FIXING HOLES PRIOR TO GLSR DELIVERY TO SITE AND LOCATION CONFIRMATION AS BELOW ...

Page 19: ...work Motorised Rotor Column 10mm clear toughened Glass Wings Handrail option Chevron shown 10mm curved Toughened Glass Card Reader integration into the Handrail Option IMPORTANT FOR ALL CASEWORK DO NOT DRILL FIXING HOLES PRIOR TO GLSR DELIVERY TO SITE AND LOCATION CONFIRMATION AS BELOW ...

Page 20: ...20 CCEC OM Manual GlasStile GSR 1 6 EN 07 2009 Component Location Fig 4 7 Main Component Identification ...

Page 21: ...required Concrete to BS 5328 1997 specifications Type ST5 The base must be flat and level to 5mm over the GlasStile GSR area The base must be laid with under floor conduits with a minimum diameter of 20mm rising in the positions indicated on the relevant illustration to accommodate the cables for power supplies and any remote control devices It is recommended that the mains power to the unit passe...

Page 22: ...he middle of the passage way to ensure the correct home positions as set in the factory are achieved 4 Mark out and drill the M12 holes using the appropriate M10 fixing items Fig 5 1 Column Mounting Plate 5 Place the centre column on the foundation plate and adjust vertically using the adjusting screws on the centre column s base plate Lock in position using the fixing screws 6 Fit the M4 x 8 Top ...

Page 23: ... GlasStile GSR 1 6 EN 07 2009 Fig 5 2 Glazed Panel Fitting Detail 8 Using a spirit level adjust the glass so that the top is horizontal 9 Rotate the gate manually to check that it rotates freely Fig 5 3 Cladding Detail ...

Page 24: ...crews and washers provided 11 Slide the Cladding in to position 12 Using the Interlocking Tabs to hold both Cladding Plates in position fit the Retaining Strip so that it locates on the Top Retaining Screw in the Rotor Fit the M4x8 button screw at the bottom of the Retaining Strip Repeat for remaining two Retaining Strips ...

Page 25: ... and horizontal alignment A6 Remove the tape from flange covers Position the fixing flange cover rings securing with silicone adhesive to the fixing flange to prevent any rattle A7 Glue the Top Cap to each post using Loctite 663 or as supplied Casework Type B Type B Casework does not have glass panels The column rotates asymmetrically within the perimeter formed by tubular steelwork B1 Tape the fl...

Page 26: ...e Hand Rail Post assembly over the fixing location D6 Fit the glass to the Patch Fittings supporting the glass underneath in the absence of a saddle stool D7 Rotate posts to accurately align the glass panel ends and to achieve a uniform spacing from the Rotor Glass Panels D8 Check the Posts are level and adjust if necessary D9 Mark the Post and Saddle Stool fixing holes D10 Remove the loosely asse...

Page 27: ...27 CCEC OM Manual GlasStile GSR 1 6 EN 07 2009 Fig 5 5 Glass Side Support Fig 5 6 Glass Floor Support ...

Page 28: ... power to the logic board motor and brake is supplied through a Toroidal transformer specification below Transformer wiring differences between 230Vac and 110Vac Suitable cables for connecting to the mains power supply and external signals such as impulse units are ...

Page 29: ...se 60mm 2 The power cable must be laid so that its sheath is secured in the clamp See Fig 5 7a 3 Connect the cores to the terminal block placed on one of the vertical bars see Fig 5 7 4 Ensure all connections are secure 5 Ensure all the cables are contained within the centre column Disconnection Check that mains power is off with a certificated and calibrated voltage meter when it s safe to do so ...

Page 30: ... length for the shielding to be fixed to the terminal 2 Secure the cable by its sheath in the clamp provided 3 Connect the shield to the terminal provided 4 Make all required connections ensure all cable contained is within the centre column Load relieving clamps on the adjustment plate shall secure the cables as follows Fig 5 7 Electrical Connections Fig 5 7a Cable fixing locations ...

Page 31: ... Customer Connections Fig 5 8 Customer Connections Note The GlasStile should always have an independent fire signal If an echo signal is used the unit will not function correctly P7 Motor Connections Pin Description 1 Red positive 2 Black Negative ...

Page 32: ... Held Programmer is then connected to the serial port on the Control PCB The programmer allows five variables to be set to a range of different values The variables are MODE SPEED TIME ACK Acknowledgement and G POS Gate Position The selected value for each variable is shown by an LED indicator below the variable name To choose a different value push and release the appropriate Push Button at the b...

Page 33: ... must be switched on and in a locked position The Hand Held Programmer must be connected to P9 on the PCB Before any new settings are made it is important that the present settings are defaulted Press PRG The red programme diode lamp will come on When the brake has been released the yellow lamp GATE CLOSED extinguishes The gate now transmits its set parameters to the programming unit Press the MOD...

Page 34: ...eved and the brake has been activated in the home position Should the GlasStile GSR not operate as desired carry out the following checks Check that all cables and connectors are installed correctly Check the encoder belt tension If all of the above are correct repeat the programming procedure remembering to default the settings first by selecting DF and send on the hand programmer Adjusting the e...

Page 35: ...hane Action Clean after with soap and water rinse well with clean water and wipe dry Rust and other Corrosion products Stainless Finishes Cleaning agent Oxalic acid The cleaning solution should be applied with a swab and allowed to stand for 15 to 20 minutes before being washed away with water Continue using a domestic surface cleaner to give final clean Action Rinse well with clean water precauti...

Page 36: ...e lubrication of parts subject to wear use Molycote BR2 Plus grease or equivalent grease containing graphite or molybdenum sulphide MoS Do not grease moving parts unless specifically indicated in this manual The use of grease can lead to a build up of dust that can impair operation of the mechanism Components Annual Checks Operations to be carried out with the power supply disconnected Cables and ...

Page 37: ...ors from the PCB If necessary remove the PCB supports Reconnect the cables and connectors Replace the PCB Reconnect the power supplies Switch ON the Unit and return it to normal operation Trouble Shooting Table 6 1 Fault Finding Symptom Check Action Unit Free Wheels Mains Supply is correct and present Fuse on mains terminal Fuse on Control Board Switch on Replace blown fuse Replace blown fuse Unit...

Page 38: ...38 CCEC OM Manual GlasStile GSR 1 6 EN 07 2009 ...

Page 39: ...x G42x40 40VDC 1 SE FU GS 0001 Fuse Q B 20mm 2 A 1 SM TR GS 0001 Transformer Toroidal 1 SM CB GS 0001 Timing Belt 2 5 x 80T 1 SE EL GS 0007 Electromagnetic Brake 1 SA MC MU 0008 Optical Sensor Assembly Encoder 1 SE LB GS 0004 PCB excluding Chip 1 SA FM GS 0001 GSR Firmware 1 SM DA GS 0001 Damper Magnetic Brake 3 SK LK GS 0002 Shaft Key Top Cradle 1 SK LK GS 0003 Shaft Key For top of coupler 1 SM L...

Page 40: ...40 CCEC OM Manual GlasStile GSR 1 6 EN 07 2009 Section 8 Declaration of conformity Declaration of conformity ...

Page 41: ...41 CCEC OM Manual GlasStile GSR 1 6 EN 07 2009 Notes ...

Page 42: ...Q UK Tel 44 0 1825 761022 Fax 44 0 1825 763835 E mail info entrancecontrol gunnebo com Web www gunnebo com A COMPANY WITHIN THE GUNNEBO GROUP HEAD OFFICE SWEDEN Gunnebo AB Box 5181 SE 402 26 Goteborg SWEDEN Tel 46 31 83 68 00 Fax 46 31 83 68 10 www gunnebo com Note In pursuit of its policy of continuous refinement and improvement Gunnebo Entrance Control Ltd reserves the right to modify design and...

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