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Roof Assembly

Topics Covered in this Chapter

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Roof Assembly Instructions

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Assembling Center Collar

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Assembling the Intermediate Center Collar

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Roof Flashing

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Roof Panel Instructions

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Installing the Manway Cover

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Roof Ring Locations

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Installing a Roof Ring

Roof Assembly Instructions

IMPORTANT:

Maximum weight to be supported and/or suspended from the roof is to be 6000 pounds for

36 ft. bin (non-trussed) only.

WARNING

DO NOT OVERFILL BIN.

Stored grain should be no higher than the roof eaves at the outer edge. Filling the bin above this
point creates excessive internal pressure and may cause swelling and eventual failure of the
roof.

1. After completing the first sidewall ring, begin with the center collar sections.

2. For convenience in opening and closing the center cover, the roof ladder and manhole sheet should

be placed directly opposite the two slide rod holes in the center collar.

3. Build a roof center support to hold the peak in place at the proper height.

4. Position the center support directly in the center of the bin.

5. Attach the eave angles inside the bin wall.

NOTE:

For 36 ft. diameter bins, the height (A) is measured to the top of the intermediate center
collar.

PNEG-4336

36 Ft. Diameter 40-Series Bins

Summary of Contents for 40 Series

Page 1: ...36 Ft Diameter Bins 14 Rings and Taller Models 40 SERIES 4 00 CORRUGATION BINS 6000 LB PEAK LOAD ROOF WITH 40 SERIES STIFFENERS Construction Manual PNEG 4336 Version 4 0 Date 10 22 18 PNEG 4336 ...

Page 2: ...tions photos and specifications in this manual are based on the latest information available at the time of publication The right is reserved to make changes at any time without notice 2 PNEG 4336 36 Ft Diameter 40 Series Bins ...

Page 3: ...olt S 7488 29 Bolt S 10261 29 Color Chart for Bin Hardware Bucket Lids 30 Chapter 4 Assembling Sidewall Sheets 31 Guidelines for Constructing Sidewall Sheets 31 Color Codes for Sidewall Gauge Identification 31 Gauge Sheet 32 Orientation Detail for Top Sidewall Sheets 33 Caulking and Bolting Detail for Standard Sidewall Sheets 34 Chapter 5 Base Angle Installation 37 Installing the Base Angle 37 Ins...

Page 4: ...attern Laminated Stiffeners with Insert 60 12 Bolt Pattern Laminated Stiffener to Laminated Base Stiffener with Inserts to a Base Boot 61 12 Bolt Pattern Laminated Stiffener to Laminated Base Stiffener with an Inserts to a Base Boot 62 Chapter 7 Door Assembly 63 Door Placement 64 Two Ring Door Assembly 65 Options for Two Ring Door Bin Step 78 Chapter 8 Roof Assembly 79 Roof Assembly Instructions 7...

Page 5: ...1 Safety Precautions Topics Covered in this Chapter Safety Guidelines for Bins Cautionary Symbol Definitions Safety Cautions Safety Decals Safety Sign off Sheet PNEG 4336 36 Ft Diameter 40 Series Bins 5 ...

Page 6: ...aving jurisdiction must be consulted before installations are made When necessary you must consider the installation location relative to electrical fuel and water utilities Personnel operating or working around equipment must read this manual This manual must be delivered with equipment to its owner Failure to read this manual and its safety instructions is a misuse of the equipment This product ...

Page 7: ...mbol indicates an imminently hazardous situation which if not avoided will result in serious injury or death This symbol indicates a potentially hazardous situation which if not avoided can result in serious injury or death This symbol indicates a potentially hazardous situation which if not avoided can result in minor or moderate injury This symbol is used to address practices not related to pers...

Page 8: ...tructions Carefully read all safety messages in this manual and safety signs on your machine Keep signs in good condition Replace missing or damaged safety signs Be sure new equipment components and repair parts include the current safety signs Replacement safety signs are available from the manufacturer Learn how to operate the machine and how to use controls properly Do not let anyone operate wi...

Page 9: ...ion Replace worn or broken parts immediately ST 0003 1 Do Not Enter Bin Rotating flighting will kill or dismember Flowing material will trap and suffocate Crusted material will collapse and suffocate If you must enter the bin 1 Shut off and lock out all power sources 2 Use a safety harness and safety line 3 Station another person outside the bin 4 Avoid the center of the bin 5 Wear proper breathin...

Page 10: ...or other air moving systems The manu facturer does not warrant this type of roof damage Adequate ventilation or makeup air devices must be pro vided for all powered air handling systems The manufacturer does not recommend the use of down ward flow systems suction Severe roof damage can result from any blockage of air passages Operating fans during high humidity or cold weather condi tions can caus...

Page 11: ...tallation Not following these safety precautions creates the risk of falling equipment which can crush personnel and cause serious injury or death ST 0047 1 Do Not Overfill the Bin Do not overfill bin Stored grain must be no higher than the roof eaves at the outer edge Filling the bin above this point creates excessive internal pressure and can cause swelling and eventual roof failure The over fil...

Page 12: ...e safest method of storing sidewall bundles is by laying them horizontally with the arch of the sheet upward like a dome Sidewall sheets stored on edge must be secured so that they cannot fall over and cause injury Use care when handling and moving sidewall bundles ST 0058 1 12 PNEG 4336 36 Ft Diameter 40 Series Bins ...

Page 13: ...ed in the installation operation service and maintenance of the equipment To replace a damaged of missing decal contact us to receive a free replacement GSI Decals 1004 E Illinois Street Assumption IL 62510 Phone 1 217 226 4421 Location Decal No Decal Description Located next to aeration system DC 995 Caution Vacuum Pressure PNEG 4336 36 Ft Diameter 40 Series Bins 13 ...

Page 14: ...Safety Precautions Location Decal No Decal Description On bin door covers DC GBC 1A Danger Keep Clear of Augers On bin door covers DC GBC 2A Warning Unload Instructions 14 PNEG 4336 36 Ft Diameter 40 Series Bins ...

Page 15: ...ff sheet that can be used to verify that all personnel have read and understood the safety instructions This sign off sheet is provided for your convenience and personal record keeping Date Employee Name Supervisor Name ST 0007 PNEG 4336 36 Ft Diameter 40 Series Bins 15 ...

Page 16: ...NOTES 16 PNEG 4336 36 Ft Diameter 40 Series Bins ...

Page 17: ...auge layout chart If such a chart is not included with this manual contact GSI Roof instructions must be followed Roof instructions are included in this manual Ladders roof stairs roof handrails and other products are covered by separate instruction manuals Consult the appropriate accessory manual Inside ladder instructions are included in this manual Aeration systems and transitions are to be ins...

Page 18: ...cking and spacing materials should not be corrosive or wet Be sure to protect materials from the weather but permit air movement around the bundles if possible Storing roof bundles and sidewall sheets at a slight incline can also help minimize the presence of moisture Storing the bundles with the center of the dome up like an arch is one option for minimizing moisture during storage Sidewall bundl...

Page 19: ... all to be considered when deciding how many to use If in doubt use one jack on every sheet The lifting jack must be adequate to carry all loads Heavy duty jacks generally hydraulic or electric powered in the case of large bins should be used for commercial installation All jacks should be secured with braces or otherwise maintained in a stable condition Lifting of the bins should not be done unde...

Page 20: ...ning so that the unit can be observed while stirring 2 Make sure there are no obstructions such as protruding ladders 3 After loading approximately 3 ft of grain run the unit one complete revolution to determine if it is working properly 4 If the unit is functioning properly operate the stirring device continuously while filling and drying to avoid compacted grain around the vertical screws 5 If i...

Page 21: ...ent NOTE Refer to the stiffener to sidewall attachment detail and specific gauge sheet for the bin The decal sheets are located in the first ring from the top They are to be spaced evenly around the diameter of the bin Figure 2 1 Decal sidewall sheet NOTE Stiffener locations are represented with thick lines PNEG 4336 36 Ft Diameter 40 Series Bins 21 ...

Page 22: ...n diameter anchor bolt A is the minimum with sidedraw flume system Exposed anchor bolt thread height B is 5 in 12 7 cm Overall anchor bolt length C for 3 4 in and 1 in diameter anchor bolt is 18 in 45 72 cm Figure 2 2 Anchor bolt example 3 4 in diameter anchor bolt shown A Anchor bolt C Anchor bolt length B Anchor bolt thread height 22 PNEG 4336 36 Ft Diameter 40 Series Bins ...

Page 23: ... 4 Along the scribed radius start with one anchor bolt and work counterclockwise to locate one quarter of the anchor bolts then clockwise to locate another quarter of the anchor bolts Working off of the last anchor bolts in each quarter locate the remaining anchor bolts in the last two quarters Figure 2 3 Anchor bolt chords for 36 ft diameter 2 post bin Radius Location of Bolt B Anchor Bolt Quanti...

Page 24: ...NOTES 24 PNEG 4336 36 Ft Diameter 40 Series Bins ...

Page 25: ... to use with each size of bolt Nut Part Nut Size in Type Hex or Flanged Bolt Bolt Size in Bolt Part S 396 5 16 YDP Hex 5 16 x 1 1 4 S 7483 Flanged 5 16 x 1 S 10260 S 3611 5 16 YDP Flanged 5 16 x 1 S 10260 5 16 x 1 1 4 S 7483 S 10268 5 16 JS Hex 5 16 x 1 1 4 S 7483 Flanged 5 16 x 1 S 10260 S 456 3 8 YDP Hex 3 8 x 1 S 7487 3 8 x 1 1 2 S 7488 S 9426 3 8 JS Flanged 3 8 x 1 S 7485 3 8 x 1 1 2 S 7488 He...

Page 26: ...2 3 8 x 1 2 10 3 8 x 1 20 3 8 x 1 63 3 8 x 1 22 3 8 x 1 2 9 3 8 x 1 20 3 8 x 1 63 3 8 x 1 5 22 3 8 x 1 5 4 8 3 8 x 1 20 3 8 x 1 63 3 8 x 1 5 22 3 8 x 1 5 4 13L 3 8 x 1 5 20 3 8 x 1 5 63 3 8 x 1 5 22 3 8 x 1 5 4 12L 3 8 x 1 5 20 3 8 x 1 5 63 3 8 x 1 5 22 3 8 x 1 5 4 Bolt Torque Specifications The specification torque table below will help the installer determine how tight a specific bolt must be A ...

Page 27: ...n head and are not used in GSI grain bins Grade 5 Bolts Grade 5 bolts are designated by three slash marks on the head All 5 16 inch diameter bolts are to be grade 5 or higher Grade 8 Bolts Grade 8 bolts are designated by six slash marks evenly spaced out around the head of the bolt All 3 8 7 16 and 1 2 inch diameter bolts are to be grade 8 or grade 8 2 Grade 8 2 Bolts Grade 8 2 bolts are designate...

Page 28: ...1 000 in 2 54 cm D Grade 8 2 Bolt S 7483 An S 7483 is a 5 16 x 1 1 4 in JS bolt pre assembled with a sealing washer Bolt S 7483 is used in the following locations Use in base angle to sidewall connection Use in flashing to sidewall connection Use in Accessories The color of the bucket lid is black A 1 437 in 3 64 cm C Grade 8 B 1 250 in 3 17 cm D Grade 8 2 Bolt S 7485 An S 7485 is a 3 8 x 1 in JS ...

Page 29: ... Bolt S 7488 An S 7488 is a 3 8 x 1 1 2 in JS bolt that is pre assembled with a sealing washer Bolt S 7488 is used in the following locations Use in all stiffener to sidewall and overlap connections where the sidewall is 9 gauge or thicker Use in all sidewall connections that are 13 gauge laminated NOTE Do not use in flanges where the splice plate bolts to the stiff eners Sealing washers should no...

Page 30: ... washer NA S 396 Red 5000 5 16 in hex nut S 10268 S 3611 Gold NA 5 16 in flange nut S 7487 NA Grey 850 3 8 x 1 in bolt pre assembled with sealing washer S 7485 NA Light Green 1000 3 8 x 1 in flange bolt without sealing washer S 7488 NA Orange 650 3 8 x 1 1 2 in bolt pre assembled with sealing washer S 7486 NA Dark Brown 700 3 8 x 1 1 2 in flange bolt without sealing washer NA S 456 Yellow 4000 3 8...

Page 31: ...auge 2 In erecting most grain bins the thinnest material usually goes on top therefore the first sidewall ring you assemble will be the top ring of the bin 3 Check the various gauges of the bin with the color code chart and begin building accordingly 4 Assemble the top ring first Color Codes for Sidewall Gauge Identification Use this chart to interpret the color code painted on the corners of the ...

Page 32: ...7 15 17 17 15 5 18 15 18 18 15 17 17 15 17 17 15 17 6 17 17 14 17 17 14 17 16 14 16 16 13 7 17 13 17 17 13 16 16 13 16 16 13 16 8 17 17 13 17 15 13 15 15 13 15 15 12 9 16 13 16 16 13 15 15 12 14 14 12 14 10 16 16 11 16 14 11 14 14 11 14 14 11 11 16 11 16 16 11 14 14 11 14 14 11 14 12 15 15 10 15 14 10 14 13 10 13 13 9 13 15 8 15 15 9 13 13 8 13 13 8 13 14 15 15 6 15 13 6 13 13 6 13 13 6 15 14 14 6...

Page 33: ... to use the correct orientation of the sidewall sheet during installation NOTE Always assemble the top sidewall sheets with the orientation shown Figure 4 1 2 Post top sidewall sheet orientation Viewed from outside of the bin A Top of the top sidewall sheet B Bottom of the top sidewall sheet PNEG 4336 36 Ft Diameter 40 Series Bins 33 ...

Page 34: ... the sheets it is necessary to apply caulk to each sheet prior to installing NOTE Always assemble the sidewall sheets with the overlap in the same direction Figure 4 2 Standard sidewall sheets Viewed from outside of the bin A Vertical strip of caulk B 12 in 30 cm Horizontal strip of caulk 34 PNEG 4336 36 Ft Diameter 40 Series Bins ...

Page 35: ...nce E Third bolt C First bolt 2 Start assembling the sidewall sheets end to end overlapping the same way throughout until the ring is completed 3 Install the correct size bin bolts with the bolt head and its neoprene washer to the outside and the nut on the inside of the bin NOTE Do not tighten bolts until all the sheets are assembled and form a complete ring 4 Tighten the bolts in sequence starti...

Page 36: ...NOTES 36 PNEG 4336 36 Ft Diameter 40 Series Bins ...

Page 37: ...ll bolts C and nuts D as shown but leaving the end holes of each section unfilled until the next section is to be installed 3 Attach the next base angle section overlapping the end holes E and install bolts C and nuts D 4 Repeat this procedure for the remaining base angle sections B over lapping the previously installed base angle section 5 Before the bolts C are tightened push the base angle tigh...

Page 38: ...oded view of base angle view from inside the bin A Final ring assembly D 5 16 in nut S 3611 B Base angle B 7031 E Base angle offset example C 5 16 x 1 1 4 in bolt S 7483 F Optional mastic sealer or equivalent 38 PNEG 4336 36 Ft Diameter 40 Series Bins ...

Page 39: ...olt onto the required shim 3 If needed add standard shims under the required base angle shim NOTE If more than one additional shim is required then the shims must be welded together to the base plate or the base plate must be grouted to provide the proper elevation Figure 5 2 Base angle shims A 6 x 9 base plate CTS 4046XX or CTS 4045XX E Required base angle shim for 8 x 10 base plate B 7028 B Requ...

Page 40: ...re plate washer B onto the anchor bolt A NOTE A square plate washer provided must be installed between the base boot C and washer D 2 Install a washer D and secure with a nut E 3 Tighten to the recommended torque specification see Bolt Torque Specifications page 26 Figure 5 3 Base stiffener assembly A Anchor bolt D Flat washer B Square anchor plate washer E Anchor nut C Base boot 40 PNEG 4336 36 F...

Page 41: ...tiffener 2 6 Ga Connection Two Ring Stiffener 8 14 Ga to a Base Stiffener 8 Ga Two Ring Stiffener 8 14 Ga to a Base Stiffener 10 16 Ga Connection Two Ring Stiffener 2 6 Ga to a Base Stiffener 2 6 Ga Two Ring Stiffener 15 16 Ga to a Base Stiffener 10 16 Ga Two Ring Stiffener 2 6 Ga to a Laminated Stiffener 2 Ga with an Insert 10 12 Ga Laminated Stiffeners 2 Ga with Inserts 10 12 Ga Laminated Stiffe...

Page 42: ...m the top hole in the bin wall 3 Use 3 8 in x 1 in grade 5 bin bolt with neoprene washer to install the stiffeners to the bin wall NOTE Make sure to have the bolt head and washer on the inside of the bin Figure 6 1 Top stiffener starting location A Top stiffener C 3 8 in x 1 in flange bolt S 7487 B Sidewall sheet D 3 8 in flange nut S 9426 42 PNEG 4336 36 Ft Diameter 40 Series Bins ...

Page 43: ...ers A and B 10 in above the horizontal seam E of the bin sidewall 3 Use 3 8 in x 1 in bin bolt to install the splice to the stiffeners NOTE Make sure to have the bolt head on the inside of the bin Figure 6 2 Stiffener splice location A Top stiffener D Long splice B Bottom stiffener E Horizontal seam in bin sidewall C Short splice PNEG 4336 36 Ft Diameter 40 Series Bins 43 ...

Page 44: ...ange 10 Light Blue 11 Pink 12 Black 13 Dark Blue and Yellow 14 Dark Green 15 Red and Brown 16 Dark Blue 17 Light Blue and Pink 18 Orange Table 6 2 Stripe color codes for stiffener gauges Stiffener Type Stripe Color Base Stiffener Red Back Laminated Dark Green Insert Laminated Gold Close Punched Light Blue Special Galvanized 115 Fluorescent Red and Orange Special Galvanized 140 Florescent Pink Spec...

Page 45: ...tiffener 87 938 in 223 cm 2 5 6 B CTS 4004XX Two ring stiffener 87 938 in 223 cm 15 16 C CTS 4008XX Two ring laminated stiffener 87 938 in 223 cm 2 D CTS 4010XX Two ring insert 87 938 in 223 cm 10 12 E CTS 4041XX Two ring laminated stiffener 87 938 in 223 cm 2 F CTS 4042XX Two ring insert 87 938 in 223 cm 2 12 G CTS 4006XX One ring stiffener 43 938 in 111 cm 15 16 H CTS 4074XX Two ring stiffener 8...

Page 46: ...n the three types of top stiffeners Figure 6 4 Images of the top stiffeners Call Out Part Number Description Length Available Gauges A CTS 4012XX Inside top stiffener 28 938 in 73 5 cm 2 5 6 8 10 12 14 B CTS 4016XX Outside top stiffener 28 938 in 73 5 cm 15 16 46 PNEG 4336 36 Ft Diameter 40 Series Bins ...

Page 47: ...splice which is determined by the gauge of the stiff eners that are being connected If connecting a heavier gauge to a lighter gauge stiffener always use the heavier gauge splice for the 13 to 12 8 to 6 gauge connections For example If connecting a 13 gauge stiffener to a 12 gauge stiffener use the 12 gauge splice If con necting an 8 gauge stiffener to a 6 gauge stiffener use the 10 gauge splice T...

Page 48: ... 6 B CTS 4034XX Laminated base stiffener 98 126 in 249 cm 2 C CTS 4037XX Base insert 92 516 in 235 cm 10 12 D CTS 4038XX Base stiffener 98 501 in 250 cm 10 12 14 E CTS 4039XX Laminated base stiffener 97 376 in 247 cm 2 F CTS 4040XX Base insert 98 516 in 250 cm 2 5 6 8 G CTS 4050XX Laminated base stiffener 98 126 in 249 cm 2 H CTS 4051XX Two ring insert 87 938 in 223 cm 2 5 6 8 12 I CTS 4077XX Base...

Page 49: ...with an 11 Ga insert 11 391 in 29 cm 6 x 9 x 3 4 in 15 x 23 x 1 90 cm B CTS 4046XX Base boot weldment for 16 through 9 Ga base stiffeners 11 391 in 29 cm 6 x 9 x 3 8 in 15 x 23 x 0 95 cm C CTS 4048XX Base boot for 2 Ga laminated base stiffeners with 10 Ga insert 11 391 in 29 cm 8 x 10 x 3 4 in 20 x 25 x 1 90 cm D CTS 4049XX Base boot weldment for 2 8 to 2 2 base stiffeners 11 391 in 29 cm 8 x 10 x...

Page 50: ...OTE Only place bolts where holes in the stiffeners align with holes in the sidewall sheet One Ring Top Stiffener 16 Ga to a Two Ring Stiffener 15 16 Ga Reference the following information for a standard connection of a one ring top stiffener CTS 4016XX to a two ring stiffener CTS 4004XX A One ring top stiffener CTS 4016XX B Two ring stiffener CTS 4004XX C Splice CTS 4035XX D 3 8 x 1 in flange bolt...

Page 51: ...ly NOTE Only place bolts where holes in the stiffeners align with holes in the sidewall sheet One Ring Stiffener 15 16 Ga to a Two Ring Stiffener 15 16 Ga Reference the following information for a standard connection of a one ring stiffener CTS 4006XX to a two ring stiffener CTS 4004XX A One ring stiffener CTS 4006XX B Two ring stiffener CTS 4004XX C Splice CTS 4035XX D 3 8 x 1 in flange bolt S 74...

Page 52: ...mbly NOTE Only place bolts where holes in the stiffeners align with holes in the sidewall sheet Two Ring Stiffener 15 16 Ga to a Two Ring Stiffener 8 14 Ga Reference the following information when connecting a two ring stiffener CTS 4004XX to a two ring stiff ener CTS 4074XX A Two ring stiffener CTS 4004XX B Two ring stiffener CTS 4074XX C Splice CTS 4035XX D 3 8 x 1 in flange bolt S 7485 E 3 8 in...

Page 53: ...Only place bolts where holes in the stiffeners align with holes in the sidewall sheet Two Ring Stiffener 8 14 Ga to a Two Ring Stiffener 8 14 Ga Connection Reference the following information when connecting a two ring stiffener CTS 4074XX to a two ring stiff ener CTS 4074XX A Two ring stiffener CTS 4074XX B Two ring stiffener CTS 4074XX C Splice CTS 4035XX D 3 8 x 1 in flange bolt S 7485 E 3 8 in...

Page 54: ... assembly NOTE Only place bolts where holes in the stiffeners align with holes in the sidewall sheet Two Ring Stiffener 8 14 Ga to a Base Stiffener 8 Ga Reference the following information when connecting a two ring stiffener CTS 4074XX to a two ring stiff ener CTS 4077XX A Two ring stiffener CTS 4074XX B Base Stiffener CTS 4077XX C Splice CTS 4035XX D 3 8 x 1 in flange bolt S 7485 E 3 8 in flange...

Page 55: ...bly NOTE Only place bolts where holes in the stiffeners align with holes in the sidewall sheet Two Ring Stiffener 2 6 Ga to a Base Stiffener 2 6 Ga Reference the following information when connecting a two ring stiffener CTS 4002XX to a two ring stiff ener CTS 4033XX A Two ring stiffener CTS 4002XX B Base Stiffener CTS 4033XX C Splice CTS 4073XX D 3 8 x 1 in flange bolt S 7485 E 3 8 in flange nut ...

Page 56: ...holes in the stiffeners align with holes in the sidewall sheet Two Ring Stiffener 2 6 Ga to a Laminated Stiffener 2 Ga with an Insert 10 12 Ga Reference the following information when connecting a two ring stiffener CTS 4002XX to a laminated stiffener CTS 4034XX and insert CTS 4037XX A Two ring stiffener CTS 4002XX B Laminated stiffener CTS 4034XX C Insert CTS 4037XX D 3 8 x 1 in flange bolt S 748...

Page 57: ...Stiffener 2 Ga with an Insert 10 12 Ga to a Laminated Base Stiffener 2 Ga with a Base Insert 2 12 Ga Reference the following information when connecting a laminated stiffener and insert CTS 4008XX and CTS 4010XX to a laminated base stiffener and base insert CTS 4034XX and CTS 4037XX A Laminated stiffener CTS 4008XX B Insert CTS 4010XX C Laminated base stiffener CTS 4034XX D Base insert CTS 4037XX ...

Page 58: ... NOTE Only place bolts where holes in the stiffeners align with holes in the sidewall sheet Base Stiffener 2 12 Ga 8 Ga to a Base Boot Reference the following information when connecting a base stiffener CTS 4033XX to a base boot CTS 4045XX A Base stiffener CTS 4033XX B Base Boot CTS 4045XX C 3 8 x 1 in flange bolt S 7485 D 3 8 in nut S 9426 E Completed assembly NOTE Only place bolts where holes i...

Page 59: ...embly NOTE Only place bolts where holes in the stiffeners align with holes in the sidewall sheet Standard Stiffener to a 12 Bolt Pattern Laminated Stiffener with Insert Reference the following information when connecting a standard stiffener CTS 4002XX to a 12 bolt pat tern laminated stiffener CTS 4041XX with insert CTS 4042XX A Standard stiffener CTS 4002XX B Laminated stiffener CTS 4041XX C Inse...

Page 60: ...lt pattern laminated stiffeners CTS 4041XX with inserts CTS 4042XX A Laminated stiffener CTS 4041XX B Insert CTS 4042XX C 3 8 x 1 in flange bolt S 7485 D 3 8 in flange nut S 9426 E Completed assembly NOTE Only place bolts where holes in the stiffeners align with holes in the sidewall sheet 60 PNEG 4336 36 Ft Diameter 40 Series Bins ...

Page 61: ...fener CTS 4042XX with inserts CTS 4039XX and CTS 4040XX to a base boot CTS 4049XX A Laminated stiffener CTS 4041XX E Base boot CTS 4049XX B Base Insert CTS 4042XX F 3 8 x 1 in flange bolt S 7485 C Laminated base stiffener CTS 4039XX G 3 8 in flange nut S 9426 D Base Insert CTS 4040XX H Completed assembly NOTE Only place bolts where holes in the stiffeners align with holes in the sidewall sheet PNE...

Page 62: ...with a inserts CTS 4042XX and CTS 4051XX to a base boot CTS 4045XX or CTS 4048XX A Laminated stiffener CTS 4041XX E Base boot CTS 4045XX or 4048XX B Base Insert CTS 4042XX F 3 8 x 1 in flange bolt S 7485 C Laminated base stiffener CTS 4050XX G 3 8 in flange nut S 9426 D Close punch base Insert CTS 4051XX H Completed assembly NOTE Only place bolts where holes in the stiffeners align with holes in t...

Page 63: ...7 Door Assembly Topics Covered in this Chapter Door Placement Two Ring Door Assembly Options for Two Ring Door Bin Step PNEG 4336 36 Ft Diameter 40 Series Bins 63 ...

Page 64: ...may be used for 36 ft diameter bins for 14 rings and taller heights Figure 7 1 Two Ring door Viewed from outside of the bin A First ring From bottom of the bin C Door assembly B Second ring From bottom of the bin 64 PNEG 4336 36 Ft Diameter 40 Series Bins ...

Page 65: ...or weldment to ensure the correct installation 1 Install the door at the same time as you install the second ring from the bottom The door consists of a door weldment A top inner door assembly B bottom inner door assembly C and outer cover assembly D 2 Install the notched door sheet F and short door sheet G as shown below Figure 7 2 Two ring door installation A Door frame weldment E Sidewall sheet...

Page 66: ... Assembly 3 Apply rope caulk J to the sidewall sheet around the outside set of the holes as shown below Figure 7 3 Caulking for door frame A Door frame weldment J Rope caulk 66 PNEG 4336 36 Ft Diameter 40 Series Bins ...

Page 67: ...the third ring of sidewall Remember to apply rope caulk J around the bolt holes at the top of the door frame weldment A between the door and the sidewall Refer to rear view in 3 page 66 NOTE Install the bolt heads L to the outside of the bin Figure 7 4 Section view A Door frame weldment J Rope caulk E Sidewall sheet L 3 8 x 1 in flange bolt S 7487 F Notched door sheet M 3 8 in hex nut S 456 PNEG 4...

Page 68: ...he door frame weldment A located on the inside of the bin using 5 16 x 2 in HHCS bolts O and 5 16 in lock nuts P NOTE Do not fully tighten bearing pins N until the inside doors are installed and adjusted Figure 7 5 Installing the bearing pins A Door frame weldment O 5 16 x 2 in HHCS bolt S 7877 N Bearing pins WD 6224 P 5 16 in lock nut S 5220 68 PNEG 4336 36 Ft Diameter 40 Series Bins ...

Page 69: ...lders Q to the insides of the door frame weldment A using 1 2 x 2 1 4 in HHCS bolts S 1 2 in lock washers U 1 2 in hex nuts V and 1 2 in flat washers T NOTE Use flat washers T to adjust the depth of the bearing pins in the door frame weldment A Do not fully tighten the latch bar holders Q until the inside doors are installed and adjusted Figure 7 6 Installing the latch bar holders A Door frame wel...

Page 70: ... of the inner door panel at the same time as the hinge straps Z using ten 5 16 x 1 in flange bolts AD and 5 16 in flange nuts AE NOTE Install the bolt heads AD to the inside of the angle Y 4 Attach the latch bar assemblies AB to the inside of the reinforcement angels Y using four bushings AC 5 16 x 3 4 in truss head bolts H 5 16 in flat washers I and 5 16 in flange nuts AE Figure 7 7 Assembling th...

Page 71: ...8 x 6 in HHCS bolts AH and 3 8 in lock nuts AI 3 Align the hinge straps Z on the top door assembly with the top set of panel hinges AF and install using two 3 8 x 6 in HHCS bolts AH and 3 8 in lock nuts AI 4 After the doors are seated on bearing pins N and seal when closed fully tighten all the bearing pins N and latch bar holders Q 5 Install foam seal AG along the outside edge of the door frame w...

Page 72: ...nels AK on the inside and the handle mounting brackets AY and cover hinge brackets AM on the outside of the outer door 3 Install the door latch rod AL to the handle mounting brackets AY using four 5 16 x 1 1 2 in flange bolts R and 5 16 in flange nuts AZ NOTE Install the bolt heads R to the outside of the handle 4 Apply decals DC GBC 2A DC GBC 2S and DC 1754 to the outside of the outer door and DC...

Page 73: ... flange bolts AD and 5 16 in flange nuts AE 3 Install foam seal AG along the inside of both outer door cover angles AN and along the top of the door frame weldment A where the door meets the frame Figure 7 10 Installing the outer door cover angles A Door frame weldment AG Foam seal S 8610 AD 5 16 x 1 in flange bolt with sealing washer S 10260 AN Outer door cover angle NCWT0205 AE 5 16 in flange nu...

Page 74: ...uts AZ NOTE Center the door latch mounting bracket AO on the outside of the outer door cover angle AN and install with the bolt heads on the inside Figure 7 11 Installing the door latch mounting brackets and outer door cover angles A Door frame weldment AN Outer door cover angle NCWT0205 AD 5 16 x 1 in flange bolt with sealing washer S 10260 AO Door latch mounting bracket WD 6286 AF Cover hinge we...

Page 75: ...t to allow the door to be locked 7 Install the latch bar AQ to the top and bottom door latches AP and AX using 5 16 x 1 2 in flange bolts AT and 5 16 in flange nuts AZ Figure 7 12 Installing the door latch AC Latch bushing WD 6040 AT 5 16 x 1 2 in flange bolt S 10579 AN Outer door cover angle NCWT0250 AU 5 16 x 3 4 in carriage bolt AO Door latch mounting bracket WD 6286 AX Outer door latch top WD ...

Page 76: ...s and where they meet the door frame weldment A 10 Drill two holes AW in the bottom of the door frame weldment A to allow moisture to escape Figure 7 13 Installing the outer door cover to the door frame weldment A Door frame weldment AM Cover hinge bracket NCWT0170 AF Cover hinge weldment NCWT0200 AR Tube caulking AG Foam seal S 8610 AS 3 8 x 4 1 2 in HHCS bolt S 1443 AI 3 8 in lock nut S 8235 AW ...

Page 77: ...r latch rod AL to firmly close the door against the frame Figure 7 14 Aligning the latches with the latch rod D Outer cover assembly AQ Latch bar NCWT0229 AL Door latch rod WD 6284 AX Outer door latch top WD 6279 AN Outer door cover angle NCWT0205 AY Handle mounting bracket WD 6287 AP Outer door latch bottom WD 6278 PNEG 4336 36 Ft Diameter 40 Series Bins 77 ...

Page 78: ...ate to field drill the holes F in the sidewall sheet on the ridges of the corrugation 3 Install the bin step A to the sidewall sheet using bolts 5 16 x 1 in hex head bolts E and 5 16 in nuts G Figure 7 15 Bin step A Center bin step under door E 5 16 x 1 in hex head bolt B Left side WD 041 1 F Field drill holes in sidewall sheet on the ridge of corrugation C Right side WD 041 2 G 5 16 in nut D Bin ...

Page 79: ...lling the bin above this point creates excessive internal pressure and may cause swelling and eventual failure of the roof 1 After completing the first sidewall ring begin with the center collar sections 2 For convenience in opening and closing the center cover the roof ladder and manhole sheet should be placed directly opposite the two slide rod holes in the center collar 3 Build a roof center su...

Page 80: ...dome cap lid will have a center collar assembled from three pieces The dome cap will mount onto it as well as the flashing The dome cap is standard on all 36 ft 40 series bins Assemble the three center collar A pieces together using 5 16 x 1 in flange bolts B and 5 16 in flange nuts C Figure 8 2 Center collar A Center collar CRP 4608 B 5 16 x 1 in flange bolt with sealing washer S 10260 C 5 16 in ...

Page 81: ... flange nuts C The roof panels will be installed on the intermediate center collar A The intermediate center collar A and the center collar will be connected by the reinforcement channel Figure 8 3 Intermediate center collar A Intermediate center collar CTR 0795 B 5 16 x 1 in flange bolt with sealing washer S 10260 C 5 16 in flange nut S 3611 Bin diameter ft Center collar color code 36 Green PNEG ...

Page 82: ...gning properly The end of roof flashing E must align with the splice in the lower center collar to align properly for the timing of tabs with the roof panels Ensure to use flashing reinforcement angle X at each flashing splice 3 Apply caulking D to the center collar A where the flashing E will be placed 4 Apply caulking D on each overlapping flashing E 5 Assemble the flashing E pieces together wit...

Page 83: ...er to Installing a Roof Ring page 89 Figure 8 5 Roof panels installation direction A Center collar CRP 4608 E 5 16 in flange nut S 3611 B Roof panel CTR 0386 F Upper rib C Roof flashing CRP 4684 G Lower rib D 5 16 x 1 in flange bolt with sealing washer S 10260 4 Install the eave clips I and intermediate eave angles L on the top sidewall with the 5 16 x 1 in flange bolts D and 5 16 in flange nuts E...

Page 84: ...p between the intermediate center collar H and the roof panels B will be sealed with foam sealant Q around the center collar Figure 8 6 Roof panel assembly B Roof panel CTR 0386 M Steel backed neoprene washer S 1463 D 5 16 x 1 in flange bolt with sealing washer S 10260 N Used with standard roofs E 5 16 in flange nut S 3611 O Used with TopDry roofs H Intermediate center collar Green CTR 0795 3 P Ro...

Page 85: ...then place the washer X and 5 16 in flange nut W on the outside NOTE Adjust and tighten nuts on straight end of rod S Figure 8 7 Section through center collar A Center collar CRP 4608 T Peak cap CRP 4602 B Roof panel CTR 0386 U Cap hold down CRP 4654 C Roof flashing CRP 4684 V Peak cap handle PR 331 R Cap hold down bracket CRP 4689 W 5 16 in flange nut S 3611 S Slide rod CRP 4606 X Washer 9 After ...

Page 86: ...in flange nuts H 5 Install the hinge leaf B to the manway cover G and secure all four 5 16 x 1 in flange bolts C and 5 16 in flange nuts H Install the manway assembly to the hinge base A and secure with two 5 16 x 1 in flange bolts K and 5 16 in flange nuts H NOTE When securing the hinge leaf B to the hinge base A double nut each hex bolt 6 Tighten hardware to the recommended torque specifications...

Page 87: ...n flange bolt with sealing washer S 10260 J 10 24 lock nut S 2010 D 10 24 x 5 8 in long bolt S 2009 K 5 16 x 1 in flange bolt with sealing washer S 10260 E Handle ACD 4513 L Manway roof panel CTR 0752 F Handle gasket CRP 5003 M Manway seal strip CRP 4998 G Manway cover ACD 4504 N Moisture diverter CRP 4999 PNEG 4336 36 Ft Diameter 40 Series Bins 87 ...

Page 88: ...e table below install the appropriate brackets NOTE The last roof ring pipe will need to be cut to length Figure 8 9 Roof ring location NOTE This is for graphical representation only Refer the below table to determine roof ring location for your bin A Roof step C Roof ring B Roof panel Table 8 1 Roof ring location Roof ring pipe part number Bin diameter roof ring location Roof ring location from e...

Page 89: ...her effective methods Refer to Figure 8 11 page 90 1 Determine the quantity of roof ring clips C needed for the roof ring section B being installed NOTE Each roof panel rib must have a roof ring clip installed 2 Install a 5 16 x 1 in flange bolt A to the roof ring clip C and install a sealing washer E to the underside of the roof ring clip C 3 Slide each assembled roof ring clip C onto a roof ring...

Page 90: ...g the bolts tighten all roof bolts including eave clip bolts Now extend expansion bolts by running the nut out on the threads This procedure should be continued evenly around the roof until the ring raises the roof to show a slight crown NOTE Roof ring expansion bolts may become dislodged from the roof ring during the life of the bin due to the influence of wind or other factors If one expansion b...

Page 91: ...ating Discharge Opening Sidewall Overlap Caulking Installing the Wind Rings Temperature Cable Support Package Instructions for Eave Heights of 40 ft 5 in 12 32 m or Less Optional Temperature Cable Support Package Instructions for Eave Heights Greater than 40 ft 5 in 12 32 m Optional Assembling Weather Cover for Roller Valve Transition Assembly Seal Kit Optional PNEG 4336 36 Ft Diameter 40 Series B...

Page 92: ...o the ground or to the intermediate platform 1 Place two ladder sections A together as shown 2 Install a splice plate C to each outside channel connecting the ladder sections A 3 Install flange bolts D to each inside channel as shown connecting the ladder sections A 4 Install flange nuts B to each outside channel as shown securing the ladder sections A Tighten to the recommended torque specificati...

Page 93: ... 5 16 in flange nut G 2 Measure approximately 18 3 4 in E to the left of the RH starter bracket C and install the LH starter bracket K to the top hole in the first sidewall ring located closest to the eave Install a flange bolt D and secure with a 5 16 in flange nut G 3 Temporarily position the ladder back into place ensuring that the mating surface of each starter brackets C and K are aligned wit...

Page 94: ...lange bolts J and 5 16 in flange nuts G NOTE For optimal reinforcement install the ladder reinforcing straps I in a diagonal fashion as shown 7 Tighten hardware to the recommended torque specifications Refer to Bolt Torque Specifications page 26 8 Install the ladder B to the starter brackets C and K and install 5 16 x 1 in flange bolts M and 5 16 in flange nuts N but do not tighten at this time 9 ...

Page 95: ... hole location N 5 16 in flange nut S 3611 G 5 16 in flange nut S 3611 O Standoff wedge LDR 4198 H Standoff bracket LDR 4314 P 5 16 in flange nut S 3611 I Ladder reinforcing strap LDR 5143 Q 5 16 x 1 in carriage bolt S 3550 Repeat this process for the remaining standoff brackets 11 Field drill a 3 8 in hole L and install 5 16 in flange bolts M and 5 16 in flange nuts N securing the ladder to the s...

Page 96: ...5 16 in flange nuts C 4 Field drill two 3 8 in holes D as shown and install the remaining 5 16 x 1 in flange bolts E and 5 16 in flange nuts C securing the ladder bottom bracket B to the sidewall 5 Field drill six 3 8 in holes F as shown and install 5 16 x 1 in flange bolts G and 5 16 in flange nuts H 6 Repeat this procedure for the second ladder bottom bracket B 7 Tighten hardware to the recommen...

Page 97: ...GSI bins and flume systems but is a general rule for such systems In multiple system installations only one sidedraw may be used at any one time Filling must not be occurring at the same time as grain is being withdrawn through the sidedraw flume system Prolonged storage of grain in the sloped condition produced by sidedraw discharge may accelerate differential settlement and result in deformation...

Page 98: ...rs G 15 in B Sidewall sheet H 12 3 4 in C 17 ft 2 in I 14 in D 44 in typical J 5th horizontal seam from base E Starting dimension for first chute K 1st bolt hole in top chute F Required spacing between chute bolt holes 8 in 98 PNEG 4336 36 Ft Diameter 40 Series Bins ...

Page 99: ...First hole on top sheet C Distance between chute bolt holes B Starting dimension for first chute Sidedraw chute installation Number of rings Starting dimension Number of chutes Horizontal location for first chute 21 54 in 21 Center between Stiffeners 20 42 in 20 Center between Stiffeners 19 62 in 18 Center between Stiffeners 18 50 in 17 Center between Stiffeners 17 38 in 16 Center between Stiffene...

Page 100: ...ing measure over 11 in to the right and left of the chute bolt rows Mark center point Then from the center point measure 7 in on both sides and mark vertical cut lines 3 Cut opening where marked make sure corners have a minimum of 1 1 2 in radius NOTE Center of discharge opening should be located approximately 14 in down from the top of the 5th sidewall sheet Figure 9 7 Locating discharge opening ...

Page 101: ...laps on top of the sidedraw weldment Figure 9 8 Sidewall overlap A 14 in F 5th ring side sheet must be field cut B 45 degrees G 6th ring from base C 4th ring from base H Chute D 4th horizontal seam from base I Top of 5th side sheet E Sidedraw plate weldment PNEG 4336 36 Ft Diameter 40 Series Bins 101 ...

Page 102: ...de row of vertical bolts 2 Use discharge tube weldment as a template to field drill the bolt holes through sidewall sheet 3 Use 3 8 in bolts and nuts provided to bolt sheets together Figure 9 9 Caulking A Sidewall sheet D Field cut hole B Sidedraw plate weldment E Use as template to field drill holes C Caulking 102 PNEG 4336 36 Ft Diameter 40 Series Bins ...

Page 103: ...e bolt holes marked A C and A only Flange bolt hardware length may vary with sidewall gauge thickness 2 Tighten hardware to the recommended torque specifications See Bolt Torque Specifications page 26 3 Place a wind ring section E into the channel of the wind ring bracket B and install a C clamp I securing with flange bolts H and flange nuts J Do not tighten until all wind ring sections are instal...

Page 104: ...s page 26 Figure 9 11 Exploded view of wind ring installed at upper portion of stiffener A Flange bolt with sealing washer part number will vary G 7 16 in hex nut S 9281 B Wind ring bracket CTS 1005 H 3 8 x 1 in flange bolt S 7485 C Stiffener part number will vary I C clamp SS 7248 D Flange nut part number will vary J 3 8 in flange nut S 9426 E Wind ring section CTS 1004 XX or CTS 1002 XX 1 K Wind...

Page 105: ...e and a cable support channel 5 Each set of roof channel should carry only one temperature cable 6 The two roof channel F sections are spliced together with roof channel splice CRP 5262 7 Field drill holes and install the reinforcement angle E to the outside of the roof channels F NOTE Locate the reinforcement angle along the roof channel F in location specified by temperature cable manufacturer P...

Page 106: ...cable from the flange of the support channel it will be necessary to reinforce the flange with a 12 in section of 3 x 3 x 3 16 in angle 13 Temperature cables are to be installed at the radii specified by the temperature cable manufacturer 14 This package will allow a maximum radius of 13 31 ft 4 06 m for a 36 ft diameter bin NOTE This radius represents the maximum radius that the cross members wil...

Page 107: ...ble in the tank with the exception of the center cable 4 All packages include hanging angle and a cable support channel K 5 Each set of rafters should carry only one temperature cable 6 Each kit will contain two rafter sections C and D which when spliced will reach from the center collar G to the bin wall The lower rafter C will be bolted into the stiffener bracket A using 3 8 x 1 in flange bolts ...

Page 108: ...s 9 The upper rafter D and the lower rafter C are connected with the standard splice plate L using 3 8 x 1 1 2 in flange bolts M 3 8 in flat washers N and 3 8 in hex nuts O 10 Once the rafters C and D are in place field drill the holes to bolt the support angles H and I and into the roof rafter and attach with 3 8 x 1 1 2 in flange bolts M 11 Install the support channel K onto the support angles H...

Page 109: ...ith a 12 in section of 3 x 3 x 3 16 in angle 14 No more than one cable should be supported from a pair of roof rafters 15 Temperature cables are to be installed at the radii specified by the temperature cable manufacturer 16 For the 36 ft 10 97 m diameter bins the temperature cable package will allow a maximum radius equals 13 15 ft 4 01 m and 13 31 ft 4 06 m respectively NOTE This radius represen...

Page 110: ...ttaches to the gate 3 Use 5 16 x 1 in flange bolts C and 5 16 in flange nuts D to plug all holes not in use 4 Use 1 4 in self drilling screw B to seal gate end plate corners Figure 9 17 Weather cover assembly A Universal weather cover plate CHT 1351 D 5 16 in flange nut S 3611 B 1 4 in self drilling screw S 6497 E Universal weather cover plate CHT 1351 C 5 16 x 1 in flange bolt with sealing washer...

Page 111: ...n the bottom of the transition housing with 4 3 4 x 7 1 4 in NOTE Make sure to cut the hole before attaching the transition to the bin 3 Apply a generous bead of caulk around the perimeter of the opening 4 Position transition assembly over the transition opening 5 Fasten the side of the transition collar to the bin using self tapping screws NOTE Field drill the top of the transition collar to line...

Page 112: ...n housing G Transition face collar 9 Place washer and nut on anchor bolt and tighten NOTE If optional transition seal kit is not available then make a plate to seal around the stiffener at the top and bottom of the housing to minimize air loss Make sure to caulk around the plate before fastening to transition housing 112 PNEG 4336 36 Ft Diameter 40 Series Bins ...

Page 113: ...iffener transition cover plate on top of transition housing and use the self drilling screws to fasten cover plate to transition 4 Repeat this procedure on the inside bottom of the transition housing 5 The cover plates will need to be trimmed to fit properly on the bottom Figure 9 19 Seal kit A Caulk on bottom of the plate B Cover plate A C Cover plate B NOTE Trim the cover plate A B to fit the bo...

Page 114: ...NOTES 114 PNEG 4336 36 Ft Diameter 40 Series Bins ...

Page 115: ...om the date of purchase extended warranty period During the extended warranty period GSI will replace the frame or basket components that prove to be defective under normal conditions of use without charge excluding the labor transportation and or shipping costs incurred in the performance of this extended warranty Conditions and Limitations THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED W...

Page 116: ... be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fax 1 217 226 4420 www gsiag com GSI is a worldwide brand of AGCO Corporation Copyright 2018 by The GSI Group LLC Printed in the USA CN 335410 ...

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