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GSI Group PNEG-1049, Assembly And Operation Manual

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PNEG-1049

 10"-12" Commercial Bin Sweep Augers

Personnel operating or working around this equipment should read this manual. This manual
must be delivered with equipment to its owner. Failure to read this manual and its safety
instructions is a misuse of the equipment. Any misuse of the equipment may void the warranty.

Summary of Contents for PNEG-1049

Page 1: ...PNEG 1049 10 12 Commercial Bin Sweep Augers Assembly and Operation Manual PNEG 1049 Version 4 0 Date 03 28 18...

Page 2: ...erating or working around this equipment should read this manual This manual must be delivered with equipment to its owner Failure to read this manual and its safety instructions is a misuse of the eq...

Page 3: ...Motor Drive Selection 28 Chapter 6 Operation 29 Chapter 7 Maintenance 38 Storage 39 Chapter 8 Parts List 41 Motor Rods to Drive 42 10 12 Drive Assembly 44 3 1 Aluminum Enclosed Drive 46 Motor Mount F...

Page 4: ...nal information or assistance should be required please contact the local dealer Receiving Merchandise and Filing Claims When receiving merchandise it is important to check both the quantity of parts...

Page 5: ...sons must stay out of the work area at all times Alterations must not be made to the equipment Alterations can produce dangerous situations resulting in SERIOUS INJURY or DEATH This equipment must be...

Page 6: ...CE This symbol indicates an imminently hazardous situation which if not avoided will result in serious injury or death This symbol indicates a potentially hazardous situation which if not avoided can...

Page 7: ...back ST 0004 1 Follow Safety Instructions Carefully read all safety messages in this manual and safety signs on your machine Keep signs in good condition Replace missing or damaged safety signs Be su...

Page 8: ...resetting motor overloads Do not repetitively stop and start the drive in order to free a plugged condition Jogging the drive in this manner can damage the equipment and drive components Rotating Auge...

Page 9: ...f drugs to operate this equipment All operators must be adequately rested and prepared to perform all functions of operating the equipment Do not start equipment until all persons are clear of the wor...

Page 10: ...y Sign Off Sheet Below is a sign off sheet that can be used to verify that all personnel have read and understood the safety instructions This sign off sheet is provided for your convenience and perso...

Page 11: ...sconnect and lockout power before servicing DC 995 GSI Group Inc 217 226 4421 GSI Group 217 226 4421 DANGER DANGER Keep out of bin while sweep is in operation RAPIDLY TRAVELLING SWEEP AUGER Failure to...

Page 12: ...ree of dirt and oil Peel paper backing from decals and stick into place The adhesive backing will bond on contact NOTE Please remember safety signs provide important safety information for people work...

Page 13: ...421 Location Decal Decals Description On bin door covers DC GBC 1A Danger Keep Clear of Augers Rotating flighting will kill or dismember Flowing material will trap and suffocate Crusted material will...

Page 14: ...5 8 x 2 grade 8 hex bolts and nylock nuts See Figure 4A Figure 4A Pivot to Drive Assembly 2 Remove the two 2 3 4 x 1 1 4 grade 8 hex bolts and nuts that attach the belt guard mounting strap to the mot...

Page 15: ...3 4 hex nut onto each post DO NOT TIGHTEN the nuts at this time They will need adjustment when the motor is installed See Figure 4C Figure 4C Attach Bottom Motor Mount Strap 4 Place the motor rods in...

Page 16: ...e center well pivot tube See Figure 4E Figure 4E Drive Assembly to Center Pivot 6 Attach the discharge flight to the connecting shaft on the drive assembly using two 2 1 2 x 3 1 2 grade 8 hex bolts an...

Page 17: ...containing more than two 2 sections of flight and back shield can have multiple configurations These configurations determine where the flight and back shield joints exist in relation to the center o...

Page 18: ...e free end of the flight Once the holes are aligned properly attach the shaft to the flight using two 2 5 8 x 4 grade 8 hex bolts and stover nuts See Figure 4H Figure 4H Connecting Shaft to Flight 9 P...

Page 19: ...e 4J Figure 4J Remove Hardware from Bearing Stand Assembly 11 Attach the sweep support skid to the bearing stand assembly and secure it using 3 8 x 4 HHTB bolt flat washer nylock nut and flange nut as...

Page 20: ...ngle between the ribbon faces be less than 90 or greater than 180 will result in reduced unload capacity 13 Attach the next flight to the connecting shaft using two 2 5 8 x 4 grade 8 hex bolts and sto...

Page 21: ...20 NOTE Bin sweeps with three 3 or more flight and shield sections use a carrier wheel assembly after every two 2 sections The first carrier wheel assembly should be installed after the first two 2 se...

Page 22: ...ylock nuts See Figure 4P Figure 4P Segmented Wheel Bracket to Mounting Bracket 20 Attach the mounting bracket to the final back shield with two 2 3 8 x 1 1 2 grade 8 hex bolts four 4 flat washers and...

Page 23: ...bly to the reduction wheel drive with one 1 2 x 3 1 2 grade 8 bolt and stover nut See Figure 4R Figure 4R Hub Assembly to Reduction Wheel Drive 22 Bolt the segmented rubber wheel to the segmented whee...

Page 24: ...the drive The oil level can be checked by removing the check plug on the opposite side of the drive The oil level should not be over the check plug 26 Sandwich the front top and bottom motor clip onto...

Page 25: ...clips using two 2 7 16 x 1 1 4 hex bolts four 4 flat washers and two 2 nylock nuts See Figure 4U Figure 4U Electrical Stand to Clip 28 Remove the two 2 5 16 x 3 4 hex bolts and nylock nuts from the fr...

Page 26: ...crews These will be adjusted after the motor and motor sheave is in place See Figure 4W Figure 4W Sheave to Drive Assembly 30 Attach the motor not supplied to the top motor clips with the appropriate...

Page 27: ...belt guard Attach the front to the back with the two 2 5 16 x 3 4 hex bolts and nylock nuts that were previously removed See Figure 4Y Figure 4Y Close Belt Guard 36 Route the power cord for the motor...

Page 28: ...should be used The switch should be locked out whenever sweep is not in operation 1 Electric motors and controls should be installed by a qualified electrician and must meet the standards set by the N...

Page 29: ...l grain flow can easily fall and bury a person suffocating them DO NOT enter a bin with abnormal grain flow See Figure 6A Figure 6A 2 Bridged grain can easily break loose and bury a person suffocating...

Page 30: ...keep ALL guard s and shield s in place until all the power is disconnected and locked out Make certain that ONLY trained operators are in the work area before operating or moving the equipment Two 2...

Page 31: ...ly open the gates as the flow of grain into the inside intermediate wells and occasional grain flow into the center well will be at a higher rate than what the unload system can remove This will cause...

Page 32: ...he well gates and allow the unload auger to clean out before stopping the unload auger 16 When the grain flow stops from the center well inside intermediate wells and the outside intermediate wells cl...

Page 33: ...ear the bin door so the operator has full view of the operation inside the bin See Figure 6G Figure 6G 19 Restore power and start the unload auger motor Activate the bin sweep Each time the bin sweep...

Page 34: ...d of several sections of flight and back shields The bin can be emptied using just the discharge section of flight and back shield and attaching the wheel assembly to the free end After the center of...

Page 35: ...isconnected and locked out enter the grain bin Sweep or scoop the remaining grain from the outer area of the floor and move it to a circular pile towards the center of the bin See Figure 6K below and...

Page 36: ...6 Start the unload auger and then the bin sweep Shortly the swept pile will have been removed by the bin sweep 27 Disconnect and lock out all power to the bin sweep and unload auger 28 Repeat Step 20...

Page 37: ...the bin ALWAYS shut down lock out and disconnect the power supply before adjusting servicing or cleaning the equipment Keep out of the bin while the bin sweep is in operation The bin sweep travels rap...

Page 38: ...essible in case of an emergency 8 Make sure ALL electrical wiring is not damaged and that it meets proper wiring codes 9 Make sure ALL components are in good working condition before use 10 Check the...

Page 39: ...ard and remove the belts 7 Remove the motor sheave from the motor 8 Disconnect the electrical cord from the motor 9 Remove the motor from the drive unit by removing the top motor straps The motor shou...

Page 40: ...40 PNEG 1049 10 12 Commercial Bin Sweep Augers NOTES...

Page 41: ...6 47 4 Motor Mount Frame Assembly See Page 48 5 Drive to Discharge Flight and Shield See Page 49 6 Discharge Flight and Shield Bundles See Page 49 7 Flight and Shield Joint without Sweep Support Skid...

Page 42: ...8 Parts List 42 PNEG 1049 10 12 Commercial Bin Sweep Augers Motor Rods to Drive...

Page 43: ...Bottom 10 GK4203 BS Electric Cord Support Stand Bin Silver 11 S 4329 5 8 11 x 2 HHCS YDP Grade 8 12 S 8349 5 8 11 Nylock Nut Zinc Grade 2 13 S 7835 1 Flat Washer Zinc 14 S 8276 1 4 x 3 Square Key 15 S...

Page 44: ...8 Parts List 44 PNEG 1049 10 12 Commercial Bin Sweep Augers 10 12 Drive Assembly...

Page 45: ...g Ring 3 S 2071 3 8 16 x 1 1 4 HHCS Zinc Grade 5 4 S 7383 3 8 16 Nylock Nut Zinc Grade 5 5 S 8072 5 16 18 x 3 4 HHCS Zinc Grade 2 6 S 7382 5 16 18 Nylock Nut Zinc Grade 5 7 GK80083 Motor Mount Frame A...

Page 46: ...8 Parts List 46 PNEG 1049 10 12 Commercial Bin Sweep Augers 3 1 Aluminum Enclosed Drive...

Page 47: ...168 1 4 x 1 Square Key 13 GK2384 1 1 2 Tapered Roller Bearing Cup Cup Only 14 GK2368 1 1 2 Tapered Roller Bearing Cone Cone Only 15 GK2370 1 1 2 x 8 9 16 Output Connecting Shaft 16 GK2369 Sprocket 80...

Page 48: ...s Motor Mount Frame Assembly Motor Mount Frame Assembly Parts List Ref Part Description 1 GK2337 BS Motor Mount Frame Bin Silver 2 GK80082 BS Motor Mount Side Plate Bin Silver 3 S 7534 1 2 13 x 1 1 4...

Page 49: ...1 Flight and Shield Bundle Discharge Flight and Shield Bundle 2 GK6973 10 12 Drive Assembly 3 S 8314 1 2 13 x 3 1 2 HHCS YDP Grade 8 4 S 8315 1 2 13 Stover Nut Zinc Grade C 5 S 248 3 8 Flat Washer YD...

Page 50: ...ng Stand Assembly 3 GK2222 Connecting Shaft 2 O D x 11 1 2 4 Flight and Shield Bundle Intermediate Flight and Shield Bundle 5 GK5615 Shield Splice Plate 6 S 7893 5 8 11 x 4 HHCS Zinc Grade 8 7 S 8606...

Page 51: ...Bundles Bundle Flight Shield Length GK5375 GK2053 GK2052 46 GK5376 GK2280 GK2279 64 GK5377 GK2055 GK2054 70 1 2 GK5378 GK2294 GK2293 82 GK5379 GK2299 GK2298 100 GK5380 GK2284 GK2283 106 1 2 GK5381 GK...

Page 52: ...mbly 4 GK2222 Connecting Shaft 2 O D x 11 1 2 5 Flight and Shield Bundle Intermediate Flight and Shield Bundle 6 GK5615 Shield Splice Plate 7 S 7893 5 8 11 x 4 HHCS Zinc Grade 8 8 S 8606 5 8 11 Stover...

Page 53: ...on Wheel Drive 9 92 1 4 GK80049 Segmented Wheel Bracket 5 GK80048 BS Segmented Wheel Hub Assembly Bin Silver 6 GK2344 Segmented Rubber Wheel 7 S 7893 5 8 11 x 4 HHCS Zinc Grade 8 8 S 8606 5 8 11 Stove...

Page 54: ...54 PNEG 1049 10 12 Commercial Bin Sweep Augers NOTES...

Page 55: ...DUCTS GSI shall not be liable for any direct indirect incidental or consequential damages including without limitation loss of anticipated profits or benefits The sole and exclusive remedy is set fort...

Page 56: ...be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fax 1 217 226 4420...

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