Grunbeck GENO-mat AK-Z Operation Manual Download Page 1

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Operation manual

Filter systems

GENO-mat KF-Z / MS-Z / AK-Z

Deacidification systems

GENO-mat TE-Z

Edition September 2018
Order no. 035 129 950-inter

Summary of Contents for GENO-mat AK-Z

Page 1: ...Operation manual Filter systems GENO mat KF Z MS Z AK Z Deacidification systems GENO mat TE Z Edition September 2018 Order no 035 129 950 inter...

Page 2: ...asic information 9 1 Laws regulations standards 2 Designated application area of application 3 Function C Product description 13 1 Type plate 2 Technical specifications 3 Intended use 4 Scope of deliv...

Page 3: ...technical progress Reprints translations into foreign languages electronic storage or copying even in part of this operation manual are only permitted with the explicit written approval of Gr nbeck Wa...

Page 4: ...ficate is void Manufacturer Gr nbeck Wasseraufbereitung GmbH Josef Gr nbeck Str 1 89420 Hoechstaedt Do Germany Responsible for documen tation Markus P pperl Description of the system Filter systems De...

Page 5: ...your water treatment systems with the required care This operation manual assists you with important information Therefore carefully and thoroughly read the operation manual before installing operati...

Page 6: ...g of the system Danger Failure to adhere to this information will cause serious or life threatening injuries extreme damage to property or inadmissible contamination of the drinking water Warning Fail...

Page 7: ...fety device see chapter C Accessories must be installed Warning Floor drains that discharge to a lifting system do not work in case of a power failure 3 5 Indication of specific dangers Danger due to...

Page 8: ...as indicated on the packing 5 Disposal Comply with the applicable national regulations 5 1 Packaging Dispose of the packaging in an environmentally sound manner 5 2 Product If this symbol crossed out...

Page 9: ...stances such as sand etc Heavy metal compounds in dissolved form such as iron and manga nese however cannot be removed The filter must be backwashed if there is an accumulation of dirt par ticles and...

Page 10: ...the available free chlorine via surface reaction The chloride thus produced does not clog up the activated carbon filter but is discharged with the water The surface reaction capacity is reduced over...

Page 11: ...tration We would like to point out explicitly that due to the limited amount of filtration material available only a partial deacidification can be achieved We therefore recommend installing an EXADOS...

Page 12: ...he lower distributing nozzle and the riser pipe through the pure water outlet into the piping system 3 2 Backwash During the backwash process the filter bed is forcibly flushed from bottom to top and...

Page 13: ...s located on the control valve of the GENO mat filter deacidification system In order to speed up the processing of your inquiries or orders please specify the data shown on the type plate when contac...

Page 14: ...r during the back wash process It is equipped with a timer control The backwash is released after a set time interval All system data are summarized on the reverse in table C 1 The data refers to the...

Page 15: ...90 180 267 Hydro anthrasite H 0 6 1 6 III l 8 17 26 24 64 50 78 Filter material AK Z Quartz gravel 3 0 5 6 I kg 9 15 20 20 20 30 30 Hydrafin CC 8 x 30 0 5 2 5 II kg 10 16 25 40 50 90 140 Filter materi...

Page 16: ...ructions and all safety guide lines applying at the installation site be observed Furthermore the maintenance and inspection intervals have to be observed 4 Design 5 cycle control valve made of red br...

Page 17: ...contact your local Gr nbeck representative or Gr nbeck s headquarters in Hoechstaedt for details Mounting kit 1 for convenient hydraulic connection Compact valve block R 1 internal thread integrated b...

Page 18: ...mables in order to ensure the reliable opera tion of the system 7 1 Wearing parts In case of heavy duty seals and control pistons are subject to a cer tain wear and tear Wearing parts are listed below...

Page 19: ...The installation infor mation described below is also illustrated in fig D 2 Binding rules The installation of the GENO mat filter deacidification systems rep resents a major interference with the dr...

Page 20: ...couple with light switch 2 Preliminary Work 1 Unpack all system components 2 Check for completeness and perfect condition 3 Place the filter tank at the designated location Note Filter deacidificatio...

Page 21: ...ling volumes and consumption data Bottom filter layer I quartz gravel 3 0 5 6T kg 9 15 20 30 20 67 100 Bottom filter layer I quartz gravel 3 0 5 6T l 6 11 14 21 14 48 71 Bottom filter layer I dimensio...

Page 22: ...0 590 540 460 530 Free board approx l 6 24 21 32 32 64 90 1 All indications are approximate Centre riser pipe fill with filter material 1 Fill filter tank up to 50 with water 2 Check whether the riser...

Page 23: ...n as described in the erection draw ing fig D 2 a b Observe all requirements and general installa tion instructions Raw water Pure water Gr nbeck Limits of supply diagram Pump provided by others Contr...

Page 24: ...500 500 550 600 650 K Foundation length mm 705 755 860 860 900 1030 1110 1 All indications are approximate Caution Dirt and corrosion particles might damage the system control valve Flush the supply p...

Page 25: ...K Z Deacidification systems GENO mat TE Z Order no 035 129 950 inter Edited by nkes mrie G BA 129950 INTER_035_FILTERANLAGEN_GENO MAT DOCX 25 Control valve Raw water inlet Filter tank Pure water outle...

Page 26: ...be connected to the drinking water system immediately prior to com missioning 1 How to start up the system 1 Open the valve at the raw water inlet 2 Open the valve at the pure water outlet 3 Perform a...

Page 27: ...e red button Fig F 1 Item 6 Note In case the preset time for the backwash 2 00 am should be unfavourable for internal reasons set a time which deviates from the current time at the 24 hour disk in ord...

Page 28: ...e point for operating state white Day disk Steel switching pin in home position moved to centre point in switch position moved outwards Fig F 1 Control unit and operating elements front view 2 Push th...

Page 29: ...backwash In the operating mode the distance between the reference arrow Fig F 1 Item 3 and the following switching pin which is turned outwards is an indication for the number of days until the next...

Page 30: ...spection every 2 months Maintenance every 6 months Maintenance must be performed by the Gr nbeck s customer service authorised service company or by a specialised company An operation log must be kept...

Page 31: ...this log helps to identify possible sources of error In addition the log documents the proper system maintenance Make sure that all maintenance work is recorded in the operation log Summary Maintenan...

Page 32: ...as stopped Unplug mains plug Open the ball valve on the back of the control valve and suck the regeneration agent from the connected regeneration tank Close the ball valve again after the regeneration...

Page 33: ...G item 5 of this operation manual When starting up the system make sure to record all data on the cover sheet of the operation log and fill in the first column of the check list The customer service t...

Page 34: ...ltration Deacidification Filter systems GENO mat KF Z MS Z AK Z Deacidification systems GENO mat TE Z Order no 035 129 950 inter Edited by nkes mrie G BA 129950 INTER_035_FILTERANLAGEN_GENO MAT DOCX 3...

Page 35: ...INTER_035_FILTERANLAGEN_GENO MAT DOCX 35 5 Operation log Customer Name Address GENO mat filter deacidification systems KF Z MS Z AK Z TE Z please check appropriate box Serial number Installed by Filte...

Page 36: ...e performed date Start up Measured values Water pressure bar upstream and downstream of the system Flow pressure bar upstream and downstream of the system Water meter reading m Inspections and checks...

Page 37: ...nance performed date Measured values Water pressure bar upstream and downstream of the system Flow pressure bar upstream and downstream of the system Water meter reading m Inspections and checks of co...

Page 38: ...nance performed date Measured values Water pressure bar upstream and downstream of the system Flow pressure bar upstream and downstream of the system Water meter reading m Inspections and checks of co...

Page 39: ...nance performed date Measured values Water pressure bar upstream and downstream of the system Flow pressure bar upstream and downstream of the system Water meter reading m Inspections and checks of co...

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