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18

OM-TDH

OM-TDH

18

Troubleshooting

Your Groen kettle is designed to operate smoothly and efficiently if properly maintained. However, the following is

a list of checks to make in the event of a problem. Wiring diagrams are furnished inside the service panel and in

this manual.

 If an item on the list is followed by 

, the work should be done by a qualified service

representative.

WARNING

BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY

AND CLOSE THE MAIN GAS VALVE.  ALLOW FIVE MINUTES FOR UNBURNED GAS TO VENT.

CAUTION

USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR THEIR AUTHORIZED

DISTRIBUTOR CAN CAUSE INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL

VOID ALL WARRANTIES.

SYMPTOM

WHO

WHAT TO CHECK

 indicates items which must be performed by an authorized technician.

Kettle is hard to tilt.

(TDHC ONLY).

Auth

Service

Rep Only

a. Gears for foreign materials, and lubrication. 

b. Gears for alignment. 

c. Worm gears or broken gears. 

Kettle continues heating after

it reaches desired

temperature.

User

a. Thermostat dial setting.

Auth

Service

Rep Only

b. Thermostat calibration.

c. Thermostat operation.  The thermostat should click when the dial is

rotated to settings above and below the temperature of the kettle.

Kettle stops heating before it

reaches the desired

temperature.

User

a. Thermostat dial setting.

Auth

Service

Rep Only

b. Thermostat calibration.

c. Thermostat operation.  The thermostat should click when the dial is

rotated to settings above and below the temperature of the kettle.

Pressure Relief Valve pops

open

User

a. For air in the jacket.  See

 Jacket Vacuum / Removing Air From

Jacket

 in the Maintenance section.

b. Thermostat dial setting.

Auth

Service

Rep Only

c. For defective thermostat.  The thermostat should click when the dial

is rotated to settings above and below the temperature of the kettle. 

If defective, replace.

d. For defective pressure relief valve.  If the valve pops at pressures

below 49 PSI, replace.

Burners will not light.

User

a. That the main gas supply valve is open.  (handle is in line with gas

pipe).

b. Gas supply to the building.

c. That the kettle body is horizontal.

Auth

Service

Rep Only

d. Thermostat operation.  The thermostat should click when the dial is

rotated to settings above and below the temperature of the kettle.

e. Momentary switch is being properly actuated.

System does not produce a

spark

Auth

Service

Rep Only

a. Thermostat, and close the contacts if they are open 

b. AC voltage between terminals on secondary side of transformer.  If

it is not  24 Volt, replace the transformer 

c. That the high tension cable is firmly attached and in good condition. 

If cracked or brittle, replace.

d. Pilot electric ceramic for crack or break.

e. Pilot spark gap.  Regap.

Summary of Contents for TDH

Page 1: ...D WARNINGS CONTAINED IN THIS MANUAL FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE POST IN A PROMINENT LOCATION INSTR...

Page 2: ...RESSURE HOSE TO CLEAN KETTLE SURFACES CAUTION MOST CLEANERS ARE HARMFUL TO THE SKIN EYES MUCOUS MEMBRANES AND CLOTHING TAKE PRECAUTIONS WEAR RUBBER GLOVES GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHIN...

Page 3: ...WARNINGS 2 EQUIPMENT DESCRIPTION 4 INSPECTION UNPACKING 5 INSTALLATION INITIAL START UP 6 OPERATION 8 CLEANING 11 SEQUENCE OF OPERATION 12 MAINTENANCE 13 COMPONENT REPLACEMENT 15 TROUBLESHOOTING 18 PA...

Page 4: ...ter cut off On Off switch indicator lamp gas regulator valve and water level sight glass Controls for the TDH are the same as the above with the exception of the crank tilt hand wheel The gas supply s...

Page 5: ...he model number serial number and installation date for your unit at the top of the Service Log on Page 30 Keep this manual with the unit CAUTION UNIT WEIGHS FROM 215 LBS 98 KG TO 240 LBS 109 KG INSTA...

Page 6: ...local codes or the American National Standards Z223 1 latest edition National Fuel Gas Code The kettle should be installed in an adequately ventilated room with provision for adequate air supply The...

Page 7: ...n section of this manual Begin heating the water at the highest thermostat setting The indicator light should come on and heating should continue until the water boils 5 To turn off the unit follow To...

Page 8: ...OUND KETTLE FREE AND CLEAR OF ALL COMBUSTIBLE MATERIALS DO NOT ATTEMPT TO LIGHT ANY BURNER WITH A FLAME CAUTION HEATING AN EMPTY KETTLE MAY CAUSE THE RELEASE OF STEAM FROM THE PRESSURE RELIEF VALVE 1...

Page 9: ...RRING OR TRANSFERRING PRODUCT TO ANOTHER CONTAINER CAUTION DO NOT OVERFILL THE KETTLE WHEN COOKING HOLDING OR CLEANING KEEP LIQUIDS 2 3 5 8 cm BELOW THE KETTLE RIM TO ALLOW CLEARANCE FOR STIRRING BOIL...

Page 10: ...es rice and small pasta shapes b Tips For Use 1 Allow for the water displacement of the basket and product to be cooked This may mean only filling the kettle half full of water Test the basket and pro...

Page 11: ...ttle with metal implements CAUTION NEVER LEAVE A CHLORINE SANITIZER IN CONTACT WITH STAINLESS STEEL SURFACES LONGER THAN 30 MINUTES LONGER CONTACT CAN CAUSE CORROSION WARNING AVOID DIRECT CONTACT WITH...

Page 12: ...nce of Operation The following action reaction outline is provided to help understand how the equipment works 1 When the power switch is turned on it starts the spark igniter and opens the automatic v...

Page 13: ...kPa by holding the test ring for at least five seconds Then release the ring and permit the valve to snap shut If the ring does not activate if there is no discharge or if the valve leaks stop using t...

Page 14: ...HE WATER TREATMENT COMPOUND a Fill a mixing container with the amount of water required Use only distilled water Model Kettle Capacity Jacket Capacity TDH 20 TDHC 20 20 Qt 18 9 6 Qt 5 7 TDH 40 TDHC 40...

Page 15: ...ide cover see Section 2 above NOTE THIS KETTLE IS DESIGNED TO BE WATER RESISTANT ALL SEALS AND GASKETS MUST BE IN PLACE AND FUNCTIONAL UPON COMPLETION OF ANY SERVICE FAILURE TO DO SO WILL VOID THE WAR...

Page 16: ...ned to the upright position f Reinstall right hand side cover as stated in Section 2 above 15 Removal of gas valve a Turn off gas supply to the kettle b Remove side cover see 1 above c Disconnect elec...

Page 17: ...90 and remove bottom cover b Remove yellow wire from probe c Unscrew probe from kettle jacket 20 Installation of water probe a Apply Teflon tape to probe threads b Screw probe into kettle jacket and...

Page 18: ...le stops heating before it reaches the desired temperature User a Thermostat dial setting Auth Service Rep Only b Thermostat calibration c Thermostat operation The thermostat should click when the dia...

Page 19: ...erminals PV and PV MV If 24V is not present replace the ignition control module b That gas pressure is at least 3 5 W C 8 7818 b c Electrical connections of the main valve to terminals to assure that...

Page 20: ...tion Part No 1 Knob Thermostat 002868 7 Gauge 084208 12 Switch Pressure Not Shown 096963 2 Gasket Thermostat 123585 8 Kettle Body Assy 137733 13 Electrode Water Level Not Shown 074623 3 Thermostat 012...

Page 21: ...n Part No 1 Nipple 3 8 NPT x 2 005679 5 Tube Pilot 135487 2 Union 3 8 NPT 005686 6 Pilot Orifice Spud Natural Gas Pilot Orifice Spud Propane Gas 098648 098647 3 Manifold TDH 20 Manifold TDH 40 137757...

Page 22: ...2 OM TDH OM TDH 22 Parts List TDH Units Only To order parts contact your Groen Authorized Service Agency Supply the model designation part description part number quantity and where applicable voltage...

Page 23: ...7 Screw Truss HD 1 4 20 x S S 012700 23 Light Indicator Red 24VAC 116383 8 Asm Cabinet Weld 137725 24 Gasket Switch TDHC 40 137435 9 Shroud Burner Weld Asm TDHC 40 135526 25 Gasket Lamp TDHC 40 137434...

Page 24: ...24 OM TDH OM TDH 24 Parts List TDHC Units Only...

Page 25: ...t 137738 8 Asm Cabinet Weld 137725 27 Grommet 7 8 ID x 1 5 8 OD 007400 9 Shroud Burner Weld Asm TDHC 40 135526 28 Cover Cabinet TDHC 40 137004 10 Shield Pilot TDHC 40 135524 29 Screw 10 32 x Combi Hea...

Page 26: ...tion Part No Key Description Part No 1 Spacer Pillow Block 137692 7 Washer Flat 3 8 005830 2 Pillow Block 002989 8 Nut Hex 3 8 16 005619 3 Stop Manual Tilt TDH 40 137697 9 Nut Hex 5 16 18 005602 4 Key...

Page 27: ...scription Part No Key Description Part No 1 Assembly Gear Carrier 124741 8 Assembly Handwheel 124719 2 Shaft Worm 122374 9 Pin Roll 1 4 x 1 63 Lg 128036 3 Gear Worm 128001 10 Washer Flat 3 8 005830 4...

Page 28: ...ion part number quantity and where applicable voltage and phase Key Description Part No Key Description Part No 1 Pressure Switch 096963 5 Cover NOT SHOWN 003141 2 Thermostat 012313 6 Gasket Bottom Co...

Page 29: ...ply the model designation part description part number quantity and where applicable voltage and phase Key Description Part No Key Description Part No 1 Gauge Compound Pressure w Dual 084208 3 Assy Wa...

Page 30: ...01 2 Control Water Level 24 V 122192 10 Screw 8 x 3 8 lg hex slot for 5 and 17 069789 3 Micro Switch 002982 11 Screw 8 32 x 1 1 4 Rnd Head for 4 005056 4 Terminal Block two pole 003887 12 Screw Round...

Page 31: ...31 OM TDH OM TDH 31 115 VOLT SUPPLY Schematic TDH TDHC...

Page 32: ...____ Serial No __________________________________ Location ____________________________________ Date Purchased _____________________________ Date Installed _______________________________ Purchase Ord...

Page 33: ...CTURING CO 1310 T Seaboard Industrial Blvd Atlanta Georgia 30318 NSF INTERNATIONAL 789 N Dixboro Rd P O Box 130140 Ann Arbor Michigan 48113 0140 OM TDH 33 References KLENZADE SALES CENTER ECOLAB Inc 3...

Page 34: ...34 NOTES OM TDH...

Page 35: ...35 OM TDH NOTES...

Page 36: ...OM TDH Part Number 137770 Rev E 1055 Mendell Davis Drive Jackson MS 39272 Telephone 601 372 3903 Fax 601 373 9587 www groen com...

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