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OM-DEE/4      11

Cleaning

A. 

  Suggested Cleaning Supplies

1. 

Cleaner, such as Klenzade HC-10 or HC-32 from ECOLAB, Inc.

2.  

Kettle brushes in good condition.

3.  

Sanitizer such as Klenzade XY-12.

4.  

Film remover such as Klenzade LC-30.

B.   Precautions

 

  Before any cleaning operation, shut off the kettle by turning the thermostat

 

  dial to “0” and the power switch to OFF, then shut off all electric power to the  

  unit at a remote switch, such as the circuit breaker.

C.   Procedure

 

  1. 

Clean food contact surfaces as soon as possible after use, preferably 

 

   

while the kettle is still warm. If the unit is in continuous use, clean

 

   

and sanitize inside and outside at least once every 12 hours.

 

  2. 

Scrape and flush out large amounts of food residues. Be careful not

 

   

to scratch the kettle with metal implements. Close the draw-off.

 

  3. 

Prepare a solution of the detergent/cleaning compound as instructed

 

   

by the supplier. Clean the unit thoroughly. A cloth moistened with 

 

   

cleaning solution can be used to clean controls, housing, electrical

 

   

conduit, etc.

 

  4. 

Rinse the kettle thoroughly with hot water. Then drain completely.

 

  5. 

Disassemble the tangent draw-off valve. Clean the draw-off port and

 

   

each valve part with a brush.

 

  6. 

Rinse the kettle and draw-off valve parts thoroughly with hot water,

 

   

then drain completely.

 

  7. 

When you reassemble the draw-off valve, HAND-TIGHTEN the nut

 

   

which holds it in place.

 

  8. 

As part of the daily cleaning program, clean soiled external and

 

   

internal surfaces. Remember to check the sides of the unit and

 

   

control housing.

 

  9. 

To remove burned-on foods, use a brush, sponge, cloth, plastic or

 

   

rubber scraper, or plastic wool along with the cleaning solution. To

 

   

reduce effort required in washing, let the detergent solution sit in the

 

   

kettle for a few minutes and soak into the residue. Do NOT use 

 

   

abrasive materials or metal tools that might scratch the surface.

 

   

Scratches make the surface harder to clean and provide places for

 

   

bacteria to grow. Do not use steel wool, which will leave particles in

 

   

the surface and cause eventual corrosion and pitting. 

 

  10. 

The outside of the unit may be polished with a recognized stainless

 

   

steel cleaner or hot water and detergent.

WARNING

KEEP WATER AND SOLUTIONS OUT OF

CONTROLS AND ELECTRICAL EQUIPMENT.

DO NOT USE A HIGH PRESSURE HOSE TO

CLEAN THE CONTROL CONSOLE,

ELECTRICAL CONNECTIONS, ETC.

CAUTION

NEVER LEAVE A CHLORINE SANITIZER 

IN CONTACT WITH STAINLESS STEEL 

SURFACES FOR LONGER THAN 30
MINUTES. LONGER CONTACT CAN 

CAUSE CORROSION.

CAUTION 

MOST CLEANERS ARE HARMFUL TO THE 

SKIN, EYES, MUCOUS MEMBRANES AND 

CLOTHING. PRECAUTIONS SHOULD BE

TAKEN TO WEAR RUBBER GLOVES,

GOGGLES OR FACE SHIELD AND

PROTECTIVE CLOTHING. CAREFULLY
READ THE WARNINGS AND FOLLOW 

LABEL DIRECTIONS.

Use a brush, sponge, cloth, plastic or 

rubber scraper, or plastic wool to clean.

Don’t use metal implements 

or steel wool when cleaning.

Summary of Contents for DEE-CE Series

Page 1: ...ibility of the consignee to inspect the container upon receipt of same and to determine the possibility of any damage including concealed dam age Unified Brands suggests that if you are suspicious of...

Page 2: ...Y OF THE SUPERVISOR OR EQUIVALENT TO ENSURE THAT USERS WEAR PROTECTIVE CLOTHING AND TO DRAW ATTENTION TO THE FACT THAT SOME PARTS WILL BY NECESSITY BECOME VERY HOT AND WILL CAUSE BURNS IF TOUCHED ACCI...

Page 3: ...nspection and Unpacking page 5 Installation page 6 Initial Start Up page 7 Operation page 8 9 Sequence of Operation page 10 Cleaning page11 12 Maintenance page 13 15 Troubleshooting page 16 17 Parts L...

Page 4: ...it has a tilt cut off switch low water cut off safety valve and high limit pressure switch as safety features CE units have three lights on the Control Panel The green POWER light comes on when the un...

Page 5: ...wn the model number serial number and installation date and retain this information for future reference Space for these entries is provided at the top of the Service Log at the back of this manual Ke...

Page 6: ...bserve all local and national codes and all regulations in force at the time of installation 2 Bringing the electrical service through the entrance at the rear of the support housing with one inch con...

Page 7: ...anual begin heating the water at the highest thermostat setting The heating indicator light should come on immediately and heating should continue until the water boils 7 To shut down the unit turn th...

Page 8: ...ich tilted until cranked again 2 Product may also be transferred by means of the optional draw off valve if the kettle is so equipped C Common Accessories 1 LIft Off Cover or Counterbalanced Cover As...

Page 9: ...e handling d Slowly lower product into kettle and securely hook basket to the Y frame e When removing baskets with cooked product lift straight up ensuring basket bottoms clear the kettle rim and pour...

Page 10: ...ettle is cooking below the set point the thermostat switch closes the HEAT indicator light comes on the contactors close and the heaters come on again On off cycling continues keeping the kettle at th...

Page 11: ...ve HAND TIGHTEN the nut which holds it in place 8 As part of the daily cleaning program clean soiled external and internal surfaces Remember to check the sides of the unit and control housing 9 To rem...

Page 12: ...f equipment be sanitized just before use 13 If there is difficulty removing mineral deposits or a film left by hard water or food residues clean the kettle thoroughly and then use a deliming agent in...

Page 13: ...pressure The minimum required pressure margin for this type of valve is 10 of the safety relief valve set pressure but not less than 34 5 kPa 5 psi UNDER NO CIRCUMSTANCES SHOULD THIS MARGIN BE LESS T...

Page 14: ...a If you are replacing water lost as steam use distilled water If you are replacing treated water that ran out of the jacket prepare more treated water as directed in Water Treatment Procedure b Allo...

Page 15: ...y type between the safety relief valve and the pressure vessel h WARNING During operation this valve may discharge large amounts of steam and or hot water To reduce the potential for bodily injury and...

Page 16: ...Kettle continues heating after it reaches the desired temperature User a Thermostat dial setting Authorized Service Rep Only b Thermostat circuit for short X c Thermostat operation The thermostat sho...

Page 17: ...er all the way briefly to blow the valve clean then let the lever snap back to seat the valve Authorized Service Rep Only a Safety valve for defects Replace any defective valve with an identical valve...

Page 18: ...18 OM DEE 4 Parts List...

Page 19: ...OM DEE 4 19 Parts List...

Page 20: ...WITCH 002982 12 CONTACTOR 4 POLE 119811 13 TRANSFORMER CE 24V SEC 50VA 148899 14 RED LIGHT INDICATOR 24V 116383 14 AMBER LIGHT INDICATOR 24V 116384 14 GREEN LIGHT INDICATOR 24V 162846 15 TERMINAL BLOC...

Page 21: ...OM DEE 4 21 Wiring Diagram...

Page 22: ...22 OM DEE 4 Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Maintenance Performed Performed By...

Page 23: ......

Page 24: ...REV C 01 15 1055 Mendell Davis Drive Jackson MS 39272 888 994 7636 601 372 3903 Fax 888 864 7636 unifiedbrands net 2015 Unified Brands All Rights Reserved Unified Brands is a wholly owned subsidiary o...

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