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OM-DEE/4      15

 

g. 

Record the exact amounts of water and treatment compound needed.

 

 

These amounts may be used again, if the same water sources and

 

 

compound are used. However, it is best to check the pH each time

 

 

treated water is prepared.

11. 

Installation of Safety Valve 

a. 

Installation must be performed by qualified service personnel only.

b.  

The BTU/hr or lb/hr rating of this valve must equal or exceed that of the 
equipment to which it is attached

c.  

DO NOT use this valve on a coal or wood boiler having an uncontrolled 
heat input.

d.  

Ensure that all connections, including the valve inlet, are clean and free 
from any foreign material.

e.  

Use pipe compound sparingly, or tape, on external threads only.

f.  

DO NOT USE A PIPE WRENCH! Use proper type and size wrench on 
wrench pads only.

g.  

This valve must be mounted in a vertical, upright position directly to a 
clean, tapped opening in the top of the boiler or equipment. Under no 
circumstances should there be a flow restriction or valve of any type 
between the safety relief valve and the pressure vessel

h.  

WARNING! During operation, this valve may discharge large amounts 
of steam and/or hot water. To reduce the potential for bodily injury and 
property damage, a discharge line MUST be installed that:
1.  

is connected from the valve outlet with no intervening valve and 
directed downward to a safe point of discharge.

2.  

allows complete drainage of both the valve and the discharge line

3.  

is independently supported and securely anchored so as to avoid 
applied stress on the valve.

4.  

is as short and straight as possible.

5.  

terminates freely to atmosphere where any discharge will be 
clearly visible and is at no risk of freezing.

6.  

terminates with a plain end that is not threaded.

7.  

is constructed of a material suitable for exposure to temperatures 
of 174°C (375°F) or greater.

8.  

is, over its entire length, of a size equal to or greater than the 
valve outlet.

i.  

Use only schedule 40 pipe for discharge. (Do not use schedule 80, 
extra strong pipe or connections). DO NOT CAP, PLUG, OR OTHERWISE 
OBSTRUCT DISCHARGE PIPE OUTLET!

j.  

See appropriate ASME Boiler and Pressure Vessel Code for additional 
installation instructions.

Maintenance

Summary of Contents for DEE-CE Series

Page 1: ...ibility of the consignee to inspect the container upon receipt of same and to determine the possibility of any damage including concealed dam age Unified Brands suggests that if you are suspicious of...

Page 2: ...Y OF THE SUPERVISOR OR EQUIVALENT TO ENSURE THAT USERS WEAR PROTECTIVE CLOTHING AND TO DRAW ATTENTION TO THE FACT THAT SOME PARTS WILL BY NECESSITY BECOME VERY HOT AND WILL CAUSE BURNS IF TOUCHED ACCI...

Page 3: ...nspection and Unpacking page 5 Installation page 6 Initial Start Up page 7 Operation page 8 9 Sequence of Operation page 10 Cleaning page11 12 Maintenance page 13 15 Troubleshooting page 16 17 Parts L...

Page 4: ...it has a tilt cut off switch low water cut off safety valve and high limit pressure switch as safety features CE units have three lights on the Control Panel The green POWER light comes on when the un...

Page 5: ...wn the model number serial number and installation date and retain this information for future reference Space for these entries is provided at the top of the Service Log at the back of this manual Ke...

Page 6: ...bserve all local and national codes and all regulations in force at the time of installation 2 Bringing the electrical service through the entrance at the rear of the support housing with one inch con...

Page 7: ...anual begin heating the water at the highest thermostat setting The heating indicator light should come on immediately and heating should continue until the water boils 7 To shut down the unit turn th...

Page 8: ...ich tilted until cranked again 2 Product may also be transferred by means of the optional draw off valve if the kettle is so equipped C Common Accessories 1 LIft Off Cover or Counterbalanced Cover As...

Page 9: ...e handling d Slowly lower product into kettle and securely hook basket to the Y frame e When removing baskets with cooked product lift straight up ensuring basket bottoms clear the kettle rim and pour...

Page 10: ...ettle is cooking below the set point the thermostat switch closes the HEAT indicator light comes on the contactors close and the heaters come on again On off cycling continues keeping the kettle at th...

Page 11: ...ve HAND TIGHTEN the nut which holds it in place 8 As part of the daily cleaning program clean soiled external and internal surfaces Remember to check the sides of the unit and control housing 9 To rem...

Page 12: ...f equipment be sanitized just before use 13 If there is difficulty removing mineral deposits or a film left by hard water or food residues clean the kettle thoroughly and then use a deliming agent in...

Page 13: ...pressure The minimum required pressure margin for this type of valve is 10 of the safety relief valve set pressure but not less than 34 5 kPa 5 psi UNDER NO CIRCUMSTANCES SHOULD THIS MARGIN BE LESS T...

Page 14: ...a If you are replacing water lost as steam use distilled water If you are replacing treated water that ran out of the jacket prepare more treated water as directed in Water Treatment Procedure b Allo...

Page 15: ...y type between the safety relief valve and the pressure vessel h WARNING During operation this valve may discharge large amounts of steam and or hot water To reduce the potential for bodily injury and...

Page 16: ...Kettle continues heating after it reaches the desired temperature User a Thermostat dial setting Authorized Service Rep Only b Thermostat circuit for short X c Thermostat operation The thermostat sho...

Page 17: ...er all the way briefly to blow the valve clean then let the lever snap back to seat the valve Authorized Service Rep Only a Safety valve for defects Replace any defective valve with an identical valve...

Page 18: ...18 OM DEE 4 Parts List...

Page 19: ...OM DEE 4 19 Parts List...

Page 20: ...WITCH 002982 12 CONTACTOR 4 POLE 119811 13 TRANSFORMER CE 24V SEC 50VA 148899 14 RED LIGHT INDICATOR 24V 116383 14 AMBER LIGHT INDICATOR 24V 116384 14 GREEN LIGHT INDICATOR 24V 162846 15 TERMINAL BLOC...

Page 21: ...OM DEE 4 21 Wiring Diagram...

Page 22: ...22 OM DEE 4 Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Maintenance Performed Performed By...

Page 23: ......

Page 24: ...REV C 01 15 1055 Mendell Davis Drive Jackson MS 39272 888 994 7636 601 372 3903 Fax 888 864 7636 unifiedbrands net 2015 Unified Brands All Rights Reserved Unified Brands is a wholly owned subsidiary o...

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