Table of Contents
INTRODUCTION ............................................... 2
Contact Info.................................................... 2
Manual Accuracy ........................................... 2
Identification ................................................... 3
Controls & Components ................................. 4
Machine Data Sheet ...................................... 5
SECTION 1: SAFETY ....................................... 7
Safety Instructions for Machinery .................. 7
Additional Safety for Electric Metal Shears ... 9
SECTION 2: POWER SUPPLY ...................... 10
Disabling & Locking ON/OFF Switch ........... 12
SECTION 3: SETUP ....................................... 13
Needed for Setup ......................................... 13
Unpacking .................................................... 13
Inventory ...................................................... 14
Hardware Recognition Chart ....................... 15
Cleanup ........................................................ 16
Site Considerations ...................................... 17
Lifting & Placing ........................................... 18
Leveling ........................................................ 19
Anchoring to Floor ....................................... 19
Assembly ..................................................... 20
Power Connection........................................ 21
Test Run ...................................................... 22
SECTION 4: OPERATIONS ........................... 25
Operation Overview ..................................... 25
Cutting Tips .................................................. 26
Cutting Procedure ........................................ 26
Using Work Stops ........................................ 28
SECTION 5: ACCESSORIES ......................... 30
SECTION 6: MAINTENANCE ......................... 32
Schedule ...................................................... 32
Cleaning & Protecting .................................. 32
Lubrication ................................................... 32
SECTION 7: SERVICE ................................... 36
Troubleshooting ........................................... 36
Adjusting Blade Gap .................................... 38
Reversing & Replacing Blades .................... 41
Adjusting Gibs .............................................. 43
Squaring Side Work Stops........................... 44
Squaring Rear Work Stop ............................ 45
Adjusting Hold-Down Clamp ........................ 45
Tensioning & Replacing V-Belts .................. 46
Adjusting Foot-Pedal Time Delay ................ 48
Adjusting Blade-Travel Limit Switch ............ 48
SECTION 8: WIRING ...................................... 49
Wiring Safety Instructions ............................ 49
Electrical Components ................................. 50
Electrical Box Wiring Diagram ..................... 51
Control Panel Wiring Diagram ..................... 52
Foot Pedestal & Motor Wiring ...................... 53
SECTION 9: PARTS ....................................... 54
Frame ........................................................... 54
Frame Parts List .......................................... 55
Upper Blade-Motor-Gearbox Parts .............. 56
Blade Guards & Hold-Down Clamp Parts .... 58
Rear Work Stop Parts .................................. 59
Support Rods Parts ..................................... 60
Electrical Parts ............................................. 61
Labels & Cosmetics ..................................... 62
WARRANTY & RETURNS ............................. 65
Like all machinery there is potential danger
when operating this machine. Accidents
are frequently caused by lack of familiarity
or failure to pay attention. Use this machine
with respect and caution to decrease the
risk of operator injury. If normal safety pre-
cautions are overlooked or ignored, seri-
ous personal injury may occur.
No list of safety guidelines can be com-
plete. Every shop environment is different.
Always consider safety first, as it applies
to your individual working conditions. Use
this and other machinery with caution and
respect. Failure to do so could result in
serious personal injury, damage to equip-
ment, or poor work results.
Summary of Contents for G0845P
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