Table of Contents
INTRODUCTION ............................................... 2
Contact Info.................................................... 2
Manual Accuracy ........................................... 2
Identification ................................................... 3
Internal Features ............................................ 4
Controls & Components ................................. 5
Machine Data Sheet ...................................... 7
SECTION 1: SAFETY ....................................... 9
Safety Instructions for Machinery .................. 9
Additional Safety for Wide-Belt Sanders ..... 11
SECTION 2: POWER SUPPLY ...................... 12
SECTION 3: SETUP ....................................... 14
Needed for Setup ......................................... 14
Unpacking .................................................... 14
Inventory ...................................................... 15
Cleanup ........................................................ 16
Site Considerations ...................................... 17
Lifting & Placing ........................................... 18
Anchoring to Floor ....................................... 19
Dust Collection ............................................. 19
Air Connection ............................................. 20
Power Connection........................................ 20
Test Run ...................................................... 22
SECTION 4: OPERATIONS ........................... 24
Operation Overview ..................................... 24
Workpiece Inspection................................... 25
Installing/Changing Sanding Belt ................. 25
Adjusting Platen ........................................... 27
Sanding Tips ................................................ 28
Amp Load Meter .......................................... 29
Emergency Stop Plate ................................. 29
Sanding Workpieces .................................... 30
Changing Feed Rate .................................... 31
SECTION 5: ACCESSORIES ......................... 33
SECTION 6: MAINTENANCE ......................... 37
Schedule ...................................................... 37
Cleaning & Protecting .................................. 37
Lubrication ................................................... 37
Cleaning Sanding Belt ................................. 39
Regulator Water Trap .................................. 39
Air System.................................................... 39
SECTION 7: SERVICE ................................... 40
Troubleshooting ........................................... 40
Adjusting Oscillation Speed/Timing ............. 43
Servicing Platen ........................................... 44
Checking/Replacing Brake Pads ................. 45
Checking/Adjusting Table Parallelism ......... 48
Checking/Adjusting Pressure Rollers .......... 51
Checking/Adjusting V-Belt Tension ............. 53
Changing V-Belts ......................................... 54
Adjusting Pneumatic Pulse Jets .................. 55
Adjusting Conveyor Belt Tension................. 55
Adjusting Conveyor Belt Tracking................ 56
Calibrating Scale Pointer ............................. 56
Sanding Belt Limit Switches ........................ 57
Replacing Conveyor Belt ............................. 58
Air System Diagram ..................................... 60
SECTION 8: WIRING ...................................... 61
Wiring Safety Instructions ............................ 61
Component Locations .................................. 62
Electrical Overview ...................................... 62
Electrical Cabinet ......................................... 63
Control Panel Wiring .................................... 65
Control Panel Wiring Schematic .................. 66
Motor Wiring................................................. 67
SECTION 9: PARTS ....................................... 68
Frame Covers and Doors ............................ 75
Electrical Components ................................. 76
Belt Oscillator Pneumatics ........................... 77
Labels & Cosmetics ..................................... 78
WARRANTY & RETURNS ............................. 81
Summary of Contents for G0819
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