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Model G0787 (Mfd. Since 09/14)

-33-

Main Breakdown

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

1

P0787001

PHLP HD SCR M4-.7 X 6 W/WASHER

47

P0787047

PHLP HD SCR M5-.8 X 20

2

P0787002

PHLP HD SCR M4-.7 X 8 W/WASHERS

48

P0787048

SPACER

3

P0787003

BASE BOTTOM COVER

49

P0787049

CONNECTION PLATE 

4

P0787004

TAP SCREW M4 X 10

50

P0787050

EXTENSION SPRING 

5

P0787005

EXT TOOTH WASHER 4MM

51

P0787051

SANDING BELT TENSION LEVER

6

P0787006

DISC COVER 

52

P0787052

FENDER WASHER 5MM

7

P0787007

SANDPAPER DISC 6" PSA A/O 80-GRIT

53

P0787053

HEX BOLT M6-1 X 20

8

P0787008

CAP SCREW M6-1 X 16

54

P0787054

PHLP HD SCR M5-.8 X 16

9

P0787009

EXT TOOTH WASHER 6MM

55

P0787055

TRACKING CONTROL KNOB M6-1 X 45

10

P0787010

SANDING DISC 6" (ALUMINUM)

56

P0787056

GROUND WIRE INDICATOR PLATE

11

P0787011

DUST COLLECTION CHUTE 

57

P0787057

RUBBER WASHER 6MM

12

P0787012

PHLP HD SCR M5-.8 X 8

58

P0787058

COMPRESSION SPRING 

13

P0787013

FLAT WASHER 5MM

59

P0787059

SANDING BELT SUPPORT 

14

P0787014

FLAT WASHER 5MM

60

P0787060

BACKSTOP

15

P0787015

EXT TOOTH WASHER 5MM

61

P0787061

DRIVE ROLLER 

16

P0787016

CLEVIS PIN 5 X 10 

62

P0787062

SET SCREW M8-1.25 X 12

17

P0787017

BASE 

63

P0787063

DRIVE SHAFT 

18

P0787018

CORD CLIP 

64

P0787064

BEARING COVER

19

P0787019

ELECTRICAL BOX COVER 

65

P0787065

FRAME COVER 

20

P0787020

TAP SCREW M3 X 30

66

P0787066

PHLP HD SCR M5-.8 X 10

21

P0787021

RELAY WE-101

67

P0787067

DRIVE BELT COVER  

22

P0787022

ELECTRICAL BOX

68

P0787068

PHLP HD SCR M5-.8 X 16 LH

23

P0787023

INSULATED SLEEVE 

69

P0787069

LOCKING FLAT WASHER 5MM

24

P0787024

TOGGLE SWITCH 125/250V W/KEY

70

P0787070

TIMING BELT 150XL037

25

P0787025

PHLP HD SCR M4-.7 X 10

71

P0787071

IDLER ROLLER 

26

P0787026

LOCK WASHER 6MM

72

P0787072

PHLP HD SCR M5-.8 X 25 W/WASHER

27

P0787027

LOCK NUT M5-.8

73

P0787073

BEARING BASE 

28

P0787028

S CAPACITOR 100M 125V 1-3/8 X 2-5/16

74

P0787074

PHLP HD SCR M6-1 X 25 W/WASHERS

29

P0787029

CAPACITOR CLAMP 

75

P0787075

CAP SCREW M8-1.25 X 25

30

P0787030

PHLP HD SCR M5-.8 X 12

76

P0787076

BELT COVER 

31

P0787031

HEX BOLT M6-1 X 12

77

P0787077

HEX NUT M8-1.25

32

P0787032

FENDER WASHER 6MM

78

P0787078

MOTOR PULLEY 

33

P0787033

WORK TABLE SUPPORT 

79

P0787079

PHLP HD SCR M5-.8 X 8

34

P0787034

MITER GAUGE KNOB M6-1 X 20

80

P0787080

PHLP HD SCR M5-.8 X 25

35

P0787035

WORK TABLE 

81

P0787081

MOTOR 1/2 HP 120V 1-PH 

36

P0787036

MITER GAUGE SLIDE BAR 

82

P0787082

POWER CORD 18G 3W 72" 5-15P

37

P0787037

MITER GAUGE SCALE POINTER 

83

P0787083

SWITCH PLATE 

38

P0787038

MITER GAUGE 

84

P0787084

DUST COLLECTION COVER 

39

P0787039

COTTER PIN 2 X 10MM

85

P0787085

FRAME SUPPORT 

40

P0787040

COMPRESSION SPRING 

86

P0787086

SANDING BELT 4 X 36" A/O 80-GRIT

41

P0787041

BUSHING 

87

P0787087

FLAT WASHER 8MM

42

P0787042

BELT TENSIONER

88

P0787088

CAP SCREW M8-1.25 X 16

43

P0787043

EXT RETAINING RING 12MM

89

P0787089

TENSION LEVER BRACKET 

44

P0787044

BALL BEARING 6001ZZ

90

P0787090

CAPTIVE PIN 5 X 8 

45

P0787045

SANDING BELT IDLER PULLEY 

91

P0787091

TAP SCREW M4 X 20

46

P0787046

SANDING BELT IDLER SHAFT 

92

P0787092

TAP SCREW M3 X 8

Summary of Contents for G0787

Page 1: ...NER S MANUAL For models manufactured since 09 14 COPYRIGHT FEBRUARY 2015 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...CTION 4 OPERATIONS 16 Disabling Switch 16 Disc Sanding 17 Belt Sanding 18 Changing Replacing Sandpaper Disc 21 Changing Replacing Sanding Belt 22 Adjusting Belt Tracking 22 SECTION 5 ACCESSORIES 23 SE...

Page 4: ...call our Technical Support for help Before calling please write down the Manufacture Date and Serial Number stamped into the machine ID label see below This infor mation helps us determine if updated...

Page 5: ...functions as a guide for miter gauge K Angle Adjustment Knob Tightens to secure work table at desired angle L 21 2 Dust Port Connects to dust collection system not included A Belt Tensioning Lever Wh...

Page 6: ...pe Cardboard Box Content Machine Weight 41 lbs Length x Width x Height 23 x 12 x 13 in Must Ship Upright Yes Electrical Power Requirement 120V Single Phase 60 Hz Full Load Current Rating 4 3A Minimum...

Page 7: ...Left 0 Right 45 deg Table to Floor Height 4 3 4 in Construction Materials Base Cast Iron Table Die Cast Aluminum Frame Cast Iron Disc Aluminum Miter Gauge Plastic and Steel Paint Type Finish Urethane...

Page 8: ...of DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALERTN...

Page 9: ...duce accidental contact with moving parts or flying debris Make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force machine It will do the job safer and bet...

Page 10: ...lothes or hair getting entangled in sanding disc or belt Workpieces thrown by sander can strike nearby operators Long term respiratory damage can occur from using sander without proper use of a respir...

Page 11: ...circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements For y...

Page 12: ...rd size gets longer and the gauge size gets smaller higher gauge numbers indicate smaller sizes Any extension cord used with this machine must be in good condition and contain a ground wire and matchi...

Page 13: ...asses 1 Pair Screwdriver Phillips 2 1 Hex Wrench 6mm 1 Screwdriver Flat Head 2 1 Dust Collection System 1 Dust Hose 21 2 1 Hose Clamps 21 2 2 Needed for Setup Inventory The following is a list of item...

Page 14: ...the shop Below is the minimum amount of space needed for the machine Placement Location Bench Mounting Figure 7 Direct Mount setup Machine Base Workbench Lag Screw Flat Washer Another option is a Dire...

Page 15: ...washer on table lock knob as shown in Figure 9 Figure 9 Installing work table Table Lock Knob Washer Upper Hole Index Pin Threaded Hole Figure 8 Installing disc cover x 2 Disc Cover Assembly The Model...

Page 16: ...ose type and length between the dust col lector and the machine 3 number of branches or wyes and 4 amount of other open lines throughout the system Explaining how to cal culate these variables is beyo...

Page 17: ...EFORE understanding its controls and related safety information DO NOT operate or allow others to operate machine until the information is understood To test run machine 1 Clear all setup tools away f...

Page 18: ...prevent unsupervised operation always disable switch before leaving machine unattended Make sure to place key in a well hidden or secure location To reduce your risk of serious injury read this entire...

Page 19: ...forming Disc Sanding Operations For disc sanding straight lines always brace your workpiece against the miter gauge for maximum stability We do not recommend disc sanding with out a miter gauge unless...

Page 20: ...side along downward spinning half of sanding disc to prevent burning workpiece and excessive loading of sandpaper The Model G0787 disc sander can be used to sand convex outside curves Since the miter...

Page 21: ...ON and allow sander to reach full speed 3 Place workpiece on surface of sanding belt allowing it to rest against backstop Hold workpiece firmly and keep fingers away from sanding surface see Figure 1...

Page 22: ...in sander body see Figure 22 7 Set desired work table angle see Setting Work Table Angle on Page 17 and tighten table lock knob Figure 22 Installing work table on sanding bed Index Pin Slot Threaded...

Page 23: ...s sandpaper disc onto surface see Figure 24 Figure 24 Installing sanding disc 3 Remove remaining half of protective layer from sandpaper disc then press remaining portion of sandpaper disc onto alumin...

Page 24: ...ding belt moves away from disc toward back of machine rotate tracking knob coun terclockwise 1 4 turn 5 Turn machine ON then immediately turn machine OFF Sanding belt should be cen tered on drums and...

Page 25: ...ge To reduce this risk only install accessories recommended for this machine by Grizzly NOTICE Refer to our website or latest catalog for additional recommended accessories order online at www grizzly...

Page 26: ...very bit as import ant as a stable work surface this workbench is just what you need Includes six drawers with ball bearing slides and two lower compartments The end vise also includes two bench dogs...

Page 27: ...before adjustments maintenance or service Cleaning the Model G0787 is relatively easy Vacuum excess wood chips and sawdust and wipe off the remaining dust with a dry cloth If any resin has built up us...

Page 28: ...ressure 4 Workpiece crooked fence loose or misadjusted 5 Drive belt damaged and slipping 6 Dust collection ducting problem causing dust buildup 7 Dust collector undersized causing dust buildup 8 Motor...

Page 29: ...Sanding belt disc worn or damaged 1 Reduce pressure of workpiece against sanding belt disc 2 Use different stock or accept characteristics of stock and plan to clean replace sanding belt disc frequent...

Page 30: ...e and sanding disc to prevent the disc from rubbing against the table during operations Work table alignment should be checked and adjusted if necessary before each use or any time the work table is r...

Page 31: ...gure 35 Replacing Drive Belt To replace and tension drive belt 1 DISCONNECT MACHINE FROM POWER Drive Belt Housing Figure 36 Example of drive belt housing screws 4 Remove old drive belt and place new d...

Page 32: ...t at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters s...

Page 33: ...hind KEDU HY7 Relay WE 10 MOTOR Machine Housing Ground Ground Start Capacitor 100MFD 125VAC The wiring shown here was current at the time of printing but changes may occur over time Verify your machin...

Page 34: ...20 54 25 24 83 14 27 42 39 49 53 72 26 67 66 68 70 69 71 77 76 68 69 78 74 73 75 12 85 64 44 54 65 90 43 44 63 62 61 86 88 87 59 60 40 41 13 16 37 15 89 30 34 50 48 52 51 32 32 31 33 15 55 32 57 58 4...

Page 35: ...ECTRICAL BOX 68 P0787068 PHLP HD SCR M5 8 X 16 LH 23 P0787023 INSULATED SLEEVE 69 P0787069 LOCKING FLAT WASHER 5MM 24 P0787024 TOGGLE SWITCH 125 250V W KEY 70 P0787070 TIMING BELT 150XL037 25 P0787025...

Page 36: ...DESCRIPTION 93 P0787093 READ MANUAL LABEL 97 P0787097 ELECTRICITY LABEL 94 P0787094 BELT DISC ROTATION LABEL 98 P0787098 DISCONNECT 120V LABEL 95 P0787095 MACHINE ID LABEL 99 P0787099 GRIZZLY GREEN T...

Page 37: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Page 38: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Page 39: ...shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arisi...

Page 40: ......

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