Grizzly G0510ZW Owner'S Manual Download Page 1

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MODEL G0510ZW

1 HP SHAPER

OWNER'S MANUAL

(For models manufactured since 9/16)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#JH17814 PRINTED IN CHINA

V2.09.16

Summary of Contents for G0510ZW

Page 1: ...factured since 9 16 COPYRIGHT JANUARY 2016 BY GRIZZLY INDUSTRIAL INC REVISED SEPTEMBER 2016 BL WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...Installing Cutters 22 Installing Router Bits 23 Changing Cutter Rotation 23 Adjusting Spindle Height 24 Fence Adjustments 24 Straight Shaping 25 Partial Face Removal 26 Perimeter Cutting 27 Rub Colla...

Page 4: ...ade every effort to be exact with the instruc tions specifications drawings and photographs in this manual Sometimes we make mistakes but our policy of continuous improvement also means that sometimes...

Page 5: ...with the names and locations of the controls and features shown below to better understand the instructions in this manual A D G J H K E F I M L N O For Your Own Safety Read Instruction Manual Before...

Page 6: ...miter slot Forward Reverse FOR REV Switch Changes spindle direction for specific work applications Switch is located on motor junction box Work Area Controls Figure 1 Work area components Miter Gauge...

Page 7: ...eight 164 lbs Length x Width x Height 28 x 26 x 23 in Must Ship Upright Yes Electrical Power Requirement 110V Single Phase 60 Hz Prewired Voltage 110V Full Load Current Rating 14A Minimum Circuit Size...

Page 8: ...t Height 3 8 in Construction Table Precision Ground Cast Iron Body Assembly Cast Iron Cabinet Pre Formed Steel Fence MDF Miter Gauge Aluminum Plastic Guard Cast Iron Spindle Bearings Shielded Permanen...

Page 9: ...proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALE...

Page 10: ...moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better...

Page 11: ...er type of guard is installed and correctly positioned before operation CONTOUR SHAPING To reduce risk of unin tentional cutter contact while freehand shaping or using a rub collar as a guide always u...

Page 12: ...rsized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements...

Page 13: ...rd size gets longer and the gauge size gets smaller higher gauge numbers indicate smaller sizes Any extension cord used with this machine must be in good condition and contain a ground wire and matchi...

Page 14: ...y or the shipping agent You MUST have the original pack aging to file a freight claim It is also extremely helpful if you need to return your machine later Unpacking SUFFOCATION HAZARD Keep children a...

Page 15: ...ly 1 C Fence Assembly 1 D Miter Gauge 1 E Stand Sides 2 F Fence Faces 2 G Cross Braces 2 H Table Insert 13 4 1 I Spindle Wrench 26mm 1 J Safety Guard Attachment Bar 1 K Starting Pins 2 L Safety Guard...

Page 16: ...5mm Hardware Recognition Chart...

Page 17: ...per optional Basic steps for removing rust preventative 1 Put on safety glasses 2 Coat the rust preventative with a liberal amount of cleaner degreaser then let it soak for 5 10 minutes 3 Wipe off the...

Page 18: ...r required space allocation Physical Environment The physical environment where the machine is operated is important for safe operation and lon gevity of machine components For best results operate th...

Page 19: ...lly tighten nuts and bolts at this time 2 Attach remaining stand side to other end of cross braces Stand assembly should now look similar to Figure 11 Figure 11 Stand fully assembled Rubber Foot Figur...

Page 20: ...t bar to mounting post with 2 M8 1 25 x 12 hex bolts and 2 flat washers see Figure 15 15 Attach safety guard to bar with 2 M4 7 x 10 Phillips head screws and 2 M4 7 hex nuts Completed safety guard ass...

Page 21: ...are spindle for test run 1 Remove 2 hex bolts and pulley guard as shown in Figure 16 to access drawbar nut Figure 16 Location of pulley guard Pulley Guard Hex Bolt Hex Bolt 2 Verify spindle and spindl...

Page 22: ...ath can result from using this machine BEFORE understanding its controls and related safety information DO NOT operate or allow others to operate machine until the information is understood To test ru...

Page 23: ...s outfeed side of machine for proper fence support and to make sure workpiece can safely pass through cutter bit without interference 5 Removes any clothing apparel or jewelry that may become entangle...

Page 24: ...router bits in your shaper you must first convert the shaper to a router table Refer to the Router Table Conversion instruc tions on Page 39 to learn how to do this Installing Cutters The G0510ZW ope...

Page 25: ...ars Page 26 Read through the entire manual carefully before attempting to make any cuts with your shaper Otherwise serious personal injury could occur Installing Router Bits In order to use router bit...

Page 26: ...for the workpiece as it passes over the cutter To adjust fence for straight shaping 1 Loosen fence lock lever see Figure 23 2 Adjust infeed fence so cutter will remove desired amount of stock Note To...

Page 27: ...er gauge to feed material along fence face when straight shaping Use a push stick and hold downs to keep workpiece in position Straight Shaping When shaping straight stock use the fence assembly Refer...

Page 28: ...stock face 1 DISCONNECT MACHINE FROM POWER 2 Adjust infeed fence to approximate desired depth of cut and lock infeed fence in place 3 Use straightedge to adjust outfeed fence to same plane as infeed...

Page 29: ...ping curved or irregular workpieces such as arched doors or round table tops and to limit the depth of your cut When using a solid rub collar do not use excessive pressure when running your workpiece...

Page 30: ...Collar Between Cutters Irregular Shaping Irregular or freehand shaping takes a high degree of skill and dexterity The fence assembly is not used in irregular shaping so rub collars must be used Refer...

Page 31: ...on Page 32 Starting Block Clamp Pattern w Hand Holds Using Starting Block Using Starting Pin 1 DISCONNECT MACHINE FROM POWER 2 Remove fence assembly by removing fence pivot knobs and flat washers and...

Page 32: ...ved Planning ahead you can best decide which rub collars are best suited for your applica tion Always perform test cuts on scrap stock to ensure pattern works as required Figure 37 Position of pattern...

Page 33: ...nded accessories order online at www grizzly com or call 1 800 523 4777 C2009 1 2 Rabbet 1 2 Bore 2 Diameter 1 2 Cutting Length C2013 Drop Leaf Cove 1 2 Bore 21 8 Diameter 63 64 Cutting Length C2014 G...

Page 34: ...earing rub collars W1159 Spacer 1 2 Bore 1 OD 1 4 High W1160 Spacer 1 2 Bore 1 OD 3 8 High W1161 Spacer 1 2 Bore 1 OD 1 2 High W1162 Spacer 1 2 Bore 1 OD 3 4 High W1163 Spacer 1 2 Bore 1 OD 1 High Spa...

Page 35: ...ure 40 Model H5542 66 Pc 1 4 shank router bit set Figure 44 T23878 Shaper book T23878 The Missing Shop Manual Shaper The tool information you need at your fingertips In Missing Shop Manual Shaper wood...

Page 36: ...leveling requirement Adjustable in height from 263 8 to 441 8 Approximate shipping weight 62 lbs 1000 Lb Capacity order online at www grizzly com or call 1 800 523 4777 H5543 6 Pc Roundover Set 1 4 Sh...

Page 37: ...pindle clear of wood dust and chips If any resin has built up use a resin dissolving cleaner to remove it Protect the unpainted cast iron table by wiping it clean after every use this ensures moisture...

Page 38: ...table for machine 2 Fence jig loose or misaligned 3 V belt slipping 4 Motor wired incorrectly 5 Plug receptacle at fault 6 Pulley slipping on shaft 7 Motor bearings at fault 8 Machine undersized for t...

Page 39: ...ow to dry if moisture is more than 20 2 Replace or have cutter professionally sharpened Chipping 1 Knots or conflicting grain direction in wood 2 Nicked or chipped cutter 3 Feeding workpiece too fast...

Page 40: ...t Guard 4 Tighten motor mount plate bolts test tension and check pulleys alignment 5 Repeat Steps 2 3 until tension is correct and pulleys are aligned 1 DISCONNECT MACHINE FROM POWER 2 Remove spindle...

Page 41: ...ECT MACHINE FROM POWER 2 Remove cutter guards as well as spindle lock nut and any cutters or rub collars installed on spindle see Figure 55 Figure 55 Removing spindle lock nut and cutter Spindle Lock...

Page 42: ...snapped into collet nut Collet Nut Taper Nut Collet 8 Insert collet assembly into spindle cartridge and tighten until collet nut and collet are flush on top as shown in Figure 58 9 Place table spacer...

Page 43: ...NECT MACHINE FROM POWER 2 Remove drawbar guard from beneath table to access taper nut 3 Remove any router bits installed in collet 4 Remove table and table spacers from the shaper by loosening bolts s...

Page 44: ...sure screws are countersunk deep enough so workpiece will not come in contact with heads of screws Check screw depth after each pass to ensure that screws will not contact knives Fence Board Alignmen...

Page 45: ...bly features factory sealed bearings A sealed bearing requires no lubrication during its lifetime If a bearing fails your shaper will probably devel op a noticeable rumble which increases when the mac...

Page 46: ...nt at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters...

Page 47: ...SWITCH viewed from rear 5 15 PLUG 110VAC Neutral Hot Ground GND Top Bottom GND U2 Z1 Z2 U1 QKS 6 20 110V 250V 15A Start Capacitor CD60 300MFD 125VAC Figure 67 Motor junction box wiring with cover rem...

Page 48: ...83 84 85 86 87 88 89 90 91 92 93 117 97 98 99 100V2 1 100V2 2 100V2 3 100V2 4 100V2 5 100V2 6 100V2 7 101 102 104 106 107 2 107 1 108 109 110 11 11 21 21 13 21 21 21 21 112 13 103 114 115 111 35 100V2...

Page 49: ...10ZW071 STAR KNOB 12MM PINNED 24 P0510ZW024 WORK TABLE 74 P0510ZW074 SPINDLE NUT 1 2 13 25 P0510ZW025 TABLE INSERT 1 3 4 75 P0510ZW075 KEYED SPINDLE WASHER 1 2 26 P0510ZW026 STARTING PIN 8 X 75 76 P05...

Page 50: ...6 P0510ZW100V2 6 CENTRIFUGAL SWITCH 111 P0510ZW111 WAVY WASHER 45MM 100V2 7 P0510ZW100V2 7 CONTACT PLATE 112 P0510ZW112 KEY 5 X 5 X 22 100V2 8 P0510ZW100V2 8 STRAIN RELIEF PG11 TYPE 2 113 P0510ZW113 C...

Page 51: ...loves or jewelry 4 Disconnect power before changing cutters or adjusting servicing shaper 5 Before starting ensure shaper is stable and properly set up guards are in place and both spindle nuts are ti...

Page 52: ...50 Model G0510ZW Mfd Since 9 16...

Page 53: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Page 54: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Page 55: ...shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arisi...

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