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Hedge Cutter RC 162                                                                                                  17                                 

SAFETY RECOMMENDATIONS 

 

Beware of the following Potential Dangers: 

 

  Becoming trapped when hitching or unhitching. 

  Tractor overbalancing when arm is extended. 

  Electrocution due to hitting overhead power lines. 

  Getting caught on rotating power take off (PTO). 

  Being hit or caught by any moving part, e.g. belts, pulleys, arms, cutting head. 

  Being hit by flying debris or machine parts due to machine damage. 

  Machine overbalancing when not in use. 

  Injection of high pressure oil from damaged couplings or hydraulic hoses. 

  Accidents due to collision with other machines, or debris left on road 

 

Always 

  Ensure the operator has read this handbook and has been trained to use the machine. 

  Ensure all cab safety guards are in place and all tractor windows closed. 

  Before leaving the tractor cab always ensure that the flail head is firmly on the ground, 

no weight is on the machine’s hydraulics and the rotor has stopped spinning. 

  Check that all guards are properly fitted and there are no damaged or loose parts. 

Particular attention should be given to the flails to ensure they are not damaged, 
cracked or missing. 

  Inspect work area for wire, steel posts, large stones and other dangerous materials and 

remove before starting work. 

  Beware of the danger of overhead power cables.  The operator must be aware of the 

maximum height and reach of the machine when working under power cables. The 
minimum legal height for 11,000 and 22,000-volt cables is 5.2 metres from the ground.  
When fully extended, the machine may well exceed this height so extreme caution 
should be practised. For more information see 

Overhead Powerlines

 Section or 

contact the Health and Safety Executive or your local power company. 

  Ensure that all warning labels are always visible and that they are not damaged, 

defaced or missing.. 

  Lower the head to the ground when parking up. 

  Fit locking pins to slew and height before transport and before unhitching when 

applicable. 

  Wear ear defenders if operating without a quiet cab or with the cab windows open. 

  Ensure tractor guards are fitted correctly and are undamaged. 

  Work at a safe speed, taking into account terrain, passing vehicles and obstacles. 

  Ensure that the tractor meets the minimum weight recommendations of the machine 

manufacturer and that ballast is used if necessary. 

  Check that machine fittings and couplings are in good condition. 

 

Follow the manufacturer’s instructions for attachment and removal of machine from the 
tractor.  

 

 

Summary of Contents for RC 162

Page 1: ......

Page 2: ......

Page 3: ...Hedge Cutter RC 162 3...

Page 4: ...in this book different to the machine it relates to please contact the After Sales Department for advice Important Please ensure that this manual is handed to the operator beforeusing the machine for...

Page 5: ...he RC 162 Hedge Cutter 20 Setting up for work 20 Tool stop 20 Power lines 20 MOUNTING DISMOUNTING RC 162 21 Rotation direction 24 Transport position for the RC 162 24 Work position with RC 162 25 FIEL...

Page 6: ...hanging knives 40 Bushes and bearings 41 Storage and lifting 41 Correct lift of RC 162 43 After storage 43 NOISE MEASURING 44 SUPPLIER INFORMATION CE DECLARATION 45 WARNINGS BANS DIRECTIONS 46 PROBLEM...

Page 7: ...it our website www greentec eu where the login via the dealer s access gives you the latest updates on instructional and part books on our entire product range We hope you will be pleased with your ne...

Page 8: ...understands the manual s contents If the machine is resold the manual must be transferred to the new owner Please fill out the list below to ensure that the necessary information is at hand when order...

Page 9: ...uation which could result in damage to the machine and or equipment if not observed carefully NOTICE Specific or general information considered important or useful to emphasize LEFT HAND LH RIGHT HAND...

Page 10: ...ct GreenTec Hedge Cutter RC 162 Product code 9990162 Serial no Type Hedge Cutter DS EN ISO 12100 3rd edition 2011 Safety of Machinery General principles for design Risk assessment and risk reduction D...

Page 11: ...following Arm systems Spearhead Twiga MID PRO Flex with tractors from 4400 kg wheelbase of 250 cm and a track width of 200 cm measured from to the outer edge of the tire till tractors of 5500 kg wheel...

Page 12: ...erable to use external weights but liquid can be added to around 75 of the tyre volume water with anti freeze or the heavier Calcium Chloride alternative can be used Addition of weights care should be...

Page 13: ...safety shoes and goggles Dispose of oil and grease according to regulation Immidiately after finishing work all safety and protection units must be installed and activated again Before any use the sec...

Page 14: ...otating saw blades knifes Warning Do not remove open guard when parts are rotating Warning Stop engine and remove key before performing maintenance or repair work Warning Check all nuts and bolts are...

Page 15: ...m of the time and location of the intended work asking what is required by way of signs and procedure Non authorised placement of road signs may create offences under the Highways Act Suggested Warnin...

Page 16: ...ring protection safety helmet protective gloves Although the information stated here covers a wide range of safety subjects it is impossible to predict every eventuality that can occur under differing...

Page 17: ...ork area for wire steel posts large stones and other dangerous materials and remove before starting work Beware of the danger of overhead power cables The operator must be aware of the maximum height...

Page 18: ...r missing Never allow an inexperienced person to operate the machine without supervision Never use or fit a machine onto a tractor if it doesn t meet the manufacturer s specification Never use a machi...

Page 19: ...bar 28 MPa Max Leak oil pressure 0 1 5 bar 0 0 15 MPa Max Return pressure 15 bar 1 5 MPa Oil filterering standard 10 micron Recommended Hydraulic oil HLP 46 cold tempered climate HLP 68 warm climate...

Page 20: ...ded speed and drive with a safe speed that is adjusted to the terrain and other possible obstacles Tool start Choose low engine rpm Make sure that the surrounding is secured Warm start Start the tool...

Page 21: ...e arm system to ensure stability and balance during any work or working conditions Be careful with rotating knives Danger of cuts Danger of getting caught MOUNTING DISMOUNTING RC 162 Mounting the tool...

Page 22: ...nd the RC 162 After connecting the RC162 to the armsystem the hydraulic hoses are attached Pay close attention to correct attachment Slowly raise the machine Let it run for 5 minutes stop the machine...

Page 23: ...ariates depending of attachment tool The middle hose is PRESSURE It is connected to Pressure P with a maximum of 200 bar Market in RED The largest hose is RETURN It is connected to Tank T Maximum back...

Page 24: ...urer In general After finishing work the arm with the tool is pulled close to the vehicle The tool is positioned where it takes up less room The inner arm is lifted until transportation stop or close...

Page 25: ...t the cutting angle for the first cut Always start from the bottom vertically or in a suitable angle Choose the most suitable forward drive depending on the condition of the hedge surface traffic and...

Page 26: ...sh off with a horizontal cut If the hedge is wider than the tool you get the best result by starting the cut close to the vehicle 5 RC 162 is NOT constructed for lawn mowing 6 NEVER turn the tool towa...

Page 27: ...t an angle of no more than 150 Horizontal cuts are possible on hedges no more than 150 cm wide and with branches with a thickness up to 40 mm larger branches will stop the tool It is recommended that...

Page 28: ...potentially dangerous material Never use the machine close to persons or animals Read the section Safety distances Make sure that all cab covers are secured and that the windows remain closed during...

Page 29: ...and remove the unwanted stuck material When the sap disappears from the branches the end result will become more frayed When operating off growth season the knives will wear out faster DRIVING DIRECT...

Page 30: ...distances horizontally Illustration 1 Safety zone at 1 meter cutting height horizontally Cutting height horizontally Safety radius Safety distance from the front 0 1 m 5 m 10 m 1 1 5 m 10 m 15 m 1 5 2...

Page 31: ...31 Safety distances vertically Illustration 2 Safety zone at 1 meter cutting height vertically Cutting height vertically Safety radius Safety distance from the front 0 1 6 m 15 m 15 m 1 6 2 5 m 20 m 2...

Page 32: ...Splitter Valve diagram 1 Flow adjustment 2 Manual over steering 3 Manometer power point mini mesh 4 Safety valve 200 bar A Flow to tool regulated B Not in use C Cutting angle D Cutting angle P Pressu...

Page 33: ...e Cutter RC 162 33 Hydraulic diagram RC 162 Hydraulic diagram for correct fitting Belt diagram Right model Left model 950 720Nm 950 720Nm Nm New Existing RC162 Right model Nm New Existing RC162 Left m...

Page 34: ...ized repair shops Bypassing the safety advice may result in endangering persons environment and or the tool Bypassing the safety advice may result in all compensation claim being repealed To be exact...

Page 35: ...m Ring Fork spanner Work gloves Safety shoes Procedure Loosen the two cap bolts and raise the cap Check the Nm belt setting with Belt measurer Optikrik II 200155 0 Adjust the belt if necessary Turn th...

Page 36: ...t diagram RC 162 Left model 950 720Nm RC 162 Right model 950 720Nm Tool for checking belt tension OPTIKRIK II Part nr 200155 0 Nm New Existing RC162 Left model Nm New Existing RC162 Left model Nm New...

Page 37: ...burst hose could be very dangerous Always check the black protective sleeve is in good order to replace sleeve is far cheaper than replacing expensive hoses Lubrication After machine wash Lubricate a...

Page 38: ...tes A pump or motor starved of oil will be damaged beyond repair Replace oil if signs of contamination occur discolouration Use correct and suitable hydraulic oil Contamination can be reduced by Thoro...

Page 39: ...to the pump and may result in malfunction Avoid letting the rotor hit an object such as a rock as this will cause pressure changes Never transport the machine with the engine running Never choose a h...

Page 40: ...es must always be changed when mounting new knives If the knives show signs of severe wear damages or cracks they must be replaced immediately Never attempt to weld the knives as this will leave them...

Page 41: ...so change bushes knife bolts and nuts Bushes and bearings Several main turning points have replaceable bushes or bearings If these show signs of wear and tear they must be replaced All bushes bolts an...

Page 42: ...t Must be placed horizontally on a level surface or pallet Make sure that the machine is unable to tip or fall down when stored Find a suitable storage place or support the machine Never leave hydraul...

Page 43: ...he knives and belts Remember that the RC162 Hedge Cutter is constructed to resist even the toughest conditions and that with some care and attention it will supply you with many years of problem free...

Page 44: ...ing normal working conditions at GreenTec A S Denmark with a Delta OHM Noise measurer type HD 8701 The energy A weighted Sound pressure is lower than 83 dB A The test has been done in a distance of 1...

Page 45: ...GreenTec A S Address Merkurvej 25 Mail code City DK 6000 Kolding Country Denmark Tel 45 75 55 36 44 E mail info greentec eu CE Declaration Manufacturer GreenTec A S Tlf 45 75 55 36 44 E mail info gree...

Page 46: ...BANS DIRECTIONS Never attempt any maintenance or adjustment without first disengaging the PTO hydraulic pump Only authorised personnel is allowed to do maintenance on the equipment Read this manual ca...

Page 47: ...e must be disassembled and the parts separated as following Disposal must be carried out according to present national and EC legislations Category Example of parts Rubber and plastic Hoses Rubber gua...

Page 48: ...l with oil to the correct level Oil leak in pressure hose Check machine for leaks Oil pump filter is blocked Replace the filter element Branches get frayed Larger branches than recommended Never excee...

Page 49: ...ge pins top links ball ends unless there is a manufacturing or material defect or the cost of normal servicing items such as oils and lubricants 5 This warranty does not cover any expenses or losses i...

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