background image

12

307622

Service

WARNING

To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the

Pressure Relief Procedure

 on page 8.

Notes:

D

Packing Repair Kit 224402 is available. Use all the
parts in the kit for the best results, even if the old
ones still look good.

D

Clean all parts as you disassemble the pump and
inspect them for wear or damage. Replace parts as
necessary.

Removing the Displacement Pump 

(Fig. 4)

1.

Flush the pump is possible. 

Relieve the pressure

.

Stop the pump at the bottom of its stroke.

2.

Disconnect all hoses from the displacement pump.

3.

If you remove the pump from its mounting, discon-
nect the hydraulic hoses first, and plug all hydrau-
lic connections and lines to prevent contamination.

4.

Remove the pin (17) from the top of the displace-
ment rod (T).

5.

Unscrew and remove the three locknuts (15).

6.

Unscrew the displacement rod (T) from the motor
connecting rod.

7.

Refer to manual 308117 to service the displace-
ment pump.

8.

Reassemble in the reverse order. Torque the tie
rods and locknuts to 20 to 33 ft-lb (38 to 44 N-m).

Fig. 4

03834

1

1

15

T

17

Torque to 20 to 30 ft-lb (27 to 40 N-m)

1

Summary of Contents for Viscount I 1000

Page 1: ...STAINLESS STEEL Viscountr I 1000 Pump 1000 psi 6 9 MPa 69 bar Maximum Hydraulic Input Pressure 1000 psi 6 9 MPa 69 bar Maximum Fluid Outlet Pressure Part No 218077 Series B U S Patent No 4 383 475 Pat...

Page 2: ...for its intended purpose If you are uncertain about usage call your Graco distributor D Do not alter or modify this equipment Use only genuine Graco parts and accessories D Check equipment daily Repai...

Page 3: ...igger safety operates before spraying D Lock the gun valve trigger safety when you stop spraying D Follow the Pressure Relief Procedure on page 8 whenever you are instructed to relieve pres sure stop...

Page 4: ...debris including solvent rags and gasoline D Electrically disconnect all equipment in the spray area D Extinguish all open flames or pilot lights in the spray area D Do not smoke in the spray area D...

Page 5: ...oses Use only electrically conductive hoses D Hydraulic power supply Follow manufacturer s recommendations D Spray gun or dispensing valve Obtain grounding through connection to a properly grounded fl...

Page 6: ...re 3 4 npt f fluid intake KEY A B C D E F G H J K L M N P Q R Fluid hose to gun Fluid drain valve Suction hose Hydraulic return line Hydraulic supply line shutoff valve Pressure gauge Flow control val...

Page 7: ...ly line and a minimum 5 8 in ID return line On the hydraulic oil supply line L install a shutoff valve E to isolate the system for servicing a fluid pressure gauge F to monitor hydraulic oil pressure...

Page 8: ...ydraulic supply line valve E first then the return line valve R 3 Unlock the gun valve trigger safety 4 Hold a metal part of the gun valve firmly to a grounded metal waste container and trigger it to...

Page 9: ...a grounded metal pail and aimed into it and use the lowest possible pressure to flush See Fig 2 Then follow the Pressure Relief Procedure on page 8 Fig 2 01136 Maintain firm metal to metal contact be...

Page 10: ...p empties the supply container air is sucked into the pump causing it to run too fast and to be damaged If the pump runs too fast shut it off immediately Fill the supply container and prime the pump t...

Page 11: ...tion Exhausted fluid supply Refill reprime or flush Held open or worn intake valve or piston packings Clear service Piston check valve needs adjustment Adjust See page 10 Excessive hydraulic fluid sup...

Page 12: ...s possible Relieve the pressure Stop the pump at the bottom of its stroke 2 Disconnect all hoses from the displacement pump 3 If you remove the pump from its mounting discon nect the hydraulic hoses f...

Page 13: ...107195 ADAPTER straight thd 37_ flare for 1 2 dia tube 1 9 217221 TUBE inlet 1 2 ID 1 10 107197 TEE run straight thd 3 4 16 UNF 2a 37_ flare m 1 11 104029 CLAMP grounding 1 12 104582 WASHER tab 1 13 1...

Page 14: ...t Pressure 1000 psi 6 9 MPa 69 bar Maximum Hydraulic Fluid Volume 3 gpm 11 7 liter min Fluid Delivery Rate at 60 cycles min 3 gpm 11 7 liter min Maximum Hydraulic Fluid Temperature 130_ F 54_ C Cycles...

Page 15: ...28 4 in 721 mm 13 7 in 348 mm 3 4 npt FLUID INLET 1 2 npt FLUID OUTLET 7 8 14 unf 2a 37_ flared m OUTLET ADAPTER 3 4 16 unf 2a 37_ flared m OUTLET ADAPTER 4 1 4 108 mm dia CUTOUT TWO 5 15 8 mm holes...

Page 16: ...h of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or propert...

Reviews: