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7

307622

Installation

NOTE:

 The Typical Installation shown on page 6 is

only a guide. Contact your Graco distributor for assis-
tance in custom designing your hydraulic system.

NOTE: 

Mount the pump to suit the type of installation

planned. The pump dimensions and mounting hole
layout are shown on the back cover.

CAUTION

The hydraulic supply system must be kept clean at
all times to avoid damage to the motor and hydraulic
power supply. Blow out all hydraulic lines with air and
flush thoroughly with hydraulic oil before connecting
the lines to the motor.

Always plug the hydraulic inlets, outlets, and lines
when disconnecting them for any reason to avoid
introducing dirt and other contaminants into the sys-
tem.

Be sure that your hydraulic power supply is equipped
with a suction filter to the hydraulic pump and a system
return line filter of 10 micron size. Carefully follow the
manufacturer’s recommendations on reservoir and
filter cleaning and periodic changes of hydraulic fluid.

The motor has a 3/4–16, 37

_

 (m) flared tube hydraulic

oil inlet fitting, and a 7/8–14, 37

_

 (m) flared tube hy-

draulic oil outlet fitting. Use a minimum 1/2 in. ID
hydraulic supply line and a minimum 5/8 in. ID return
line.

On the hydraulic oil supply line (L), install a shutoff
valve (E) to isolate the system for servicing; a fluid
pressure gauge (F) to monitor hydraulic oil pressure to
the motor and avoid overpressurizing the motor or
displacement pump; a pressure and temperature
compensated flow control valve (G) to prevent the
motor from running too fast; a pressure reducing valve
(H) with a drain line (K) running directly into the hy-
draulic return line (D); and an accumulator (J) to
reduce the hammering effect caused by the motor
reversing direction.

On the hydraulic return line (D), install a shutoff valve
(R) for isolating the motor for servicing.

WARNING

To reduce the risk of serious injury including fluid
injection, your system must include a drain valve
installed near the pump fluid outlet to help relieve
fluid pressure in the displacement pump and hoses
when shutting off the pump.

Install a fluid drain valve (B) and a grounded dispense
hose to the pump’s 1/2 npt fluid outlet, and connect a
suction hose to the 3/4 npt pump fluid intake. See the
Typical Installation.

WARNING

To reduce the risk of component rupture, which can
cause serious injury, including fluid injection, he
sure that all accessories and system components
can withstand the pressure and flow created by this
pump.

Ground the pump and system as instructed on
page 5.

Summary of Contents for Viscount I 1000

Page 1: ...STAINLESS STEEL Viscountr I 1000 Pump 1000 psi 6 9 MPa 69 bar Maximum Hydraulic Input Pressure 1000 psi 6 9 MPa 69 bar Maximum Fluid Outlet Pressure Part No 218077 Series B U S Patent No 4 383 475 Pat...

Page 2: ...for its intended purpose If you are uncertain about usage call your Graco distributor D Do not alter or modify this equipment Use only genuine Graco parts and accessories D Check equipment daily Repai...

Page 3: ...igger safety operates before spraying D Lock the gun valve trigger safety when you stop spraying D Follow the Pressure Relief Procedure on page 8 whenever you are instructed to relieve pres sure stop...

Page 4: ...debris including solvent rags and gasoline D Electrically disconnect all equipment in the spray area D Extinguish all open flames or pilot lights in the spray area D Do not smoke in the spray area D...

Page 5: ...oses Use only electrically conductive hoses D Hydraulic power supply Follow manufacturer s recommendations D Spray gun or dispensing valve Obtain grounding through connection to a properly grounded fl...

Page 6: ...re 3 4 npt f fluid intake KEY A B C D E F G H J K L M N P Q R Fluid hose to gun Fluid drain valve Suction hose Hydraulic return line Hydraulic supply line shutoff valve Pressure gauge Flow control val...

Page 7: ...ly line and a minimum 5 8 in ID return line On the hydraulic oil supply line L install a shutoff valve E to isolate the system for servicing a fluid pressure gauge F to monitor hydraulic oil pressure...

Page 8: ...ydraulic supply line valve E first then the return line valve R 3 Unlock the gun valve trigger safety 4 Hold a metal part of the gun valve firmly to a grounded metal waste container and trigger it to...

Page 9: ...a grounded metal pail and aimed into it and use the lowest possible pressure to flush See Fig 2 Then follow the Pressure Relief Procedure on page 8 Fig 2 01136 Maintain firm metal to metal contact be...

Page 10: ...p empties the supply container air is sucked into the pump causing it to run too fast and to be damaged If the pump runs too fast shut it off immediately Fill the supply container and prime the pump t...

Page 11: ...tion Exhausted fluid supply Refill reprime or flush Held open or worn intake valve or piston packings Clear service Piston check valve needs adjustment Adjust See page 10 Excessive hydraulic fluid sup...

Page 12: ...s possible Relieve the pressure Stop the pump at the bottom of its stroke 2 Disconnect all hoses from the displacement pump 3 If you remove the pump from its mounting discon nect the hydraulic hoses f...

Page 13: ...107195 ADAPTER straight thd 37_ flare for 1 2 dia tube 1 9 217221 TUBE inlet 1 2 ID 1 10 107197 TEE run straight thd 3 4 16 UNF 2a 37_ flare m 1 11 104029 CLAMP grounding 1 12 104582 WASHER tab 1 13 1...

Page 14: ...t Pressure 1000 psi 6 9 MPa 69 bar Maximum Hydraulic Fluid Volume 3 gpm 11 7 liter min Fluid Delivery Rate at 60 cycles min 3 gpm 11 7 liter min Maximum Hydraulic Fluid Temperature 130_ F 54_ C Cycles...

Page 15: ...28 4 in 721 mm 13 7 in 348 mm 3 4 npt FLUID INLET 1 2 npt FLUID OUTLET 7 8 14 unf 2a 37_ flared m OUTLET ADAPTER 3 4 16 unf 2a 37_ flared m OUTLET ADAPTER 4 1 4 108 mm dia CUTOUT TWO 5 15 8 mm holes...

Page 16: ...h of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or propert...

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