Graco SaniForce STU Series Operation Download Page 9

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Overview

Overview

System

System Components

Components

Fig. 1 Typical components

1---A

Stainless

Stainless Steel

Steel

Steel Frame:

Frame:

Frame: supports all of the system components.

1---B

Sanitary

Sanitary Pumps:

Pumps:

Pumps: pump material from the tote to the target application.

3A5416E

Summary of Contents for SaniForce STU Series

Page 1: ...se use use in in in explosive explosive explosive atmospheres atmospheres atmospheres or or or hazardous hazardous hazardous locations locations locations See See See Configuration Configuration Confi...

Page 2: ...ing the Pump Lower 29 Electro pneumatic Control Panel Display Screens 30 Startup Screen 32 Automatic Screen 33 Manual Screen 35 Recipe Screens 37 Event Log 45 Job Log 49 System Configuration Screen 51...

Page 3: ...RE FIRE FIRE AND AND AND EXPLOSION EXPLOSION EXPLOSION HAZARD HAZARD HAZARD Flammable fumes such as solvent and paint fumes in work work work area area area can ignite or explode Paint or solvent flow...

Page 4: ...he Pressure Pressure Pressure Relief Relief Relief Procedure Procedure Procedure when you stop spraying dispensing and before cleaning checking or servicing equipment Tighten all fluid connections bef...

Page 5: ...y hazards Make sure all equipment is rated and approved for the environment in which you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and...

Page 6: ...Unloader Unloader Unloader Frame Frame Frame Pump Pump Pump Plate Plate Plate Size Size Size Bin Bin Bin Type Type Type Seal Seal Seal Type Type Type STU STU STU A A A Stainless Steel Footed 01 01 01...

Page 7: ...lack 2 2 2 Electro pneumatic AB AB AB Aceptic Liner Clamp Kit 1 1 1 Poly Tank Kit C31 C31 C31 EN 10204 type 3 1 Not ATEX Not intended for use in explosive or hazardous environments All models are rate...

Page 8: ...bar bar bar Max Max Max System System System Air Air Air Consumption Consumption Consumption scfm scfm scfm m m m3 3 3 min min min Max Max Max Control Control Control Air Air Air Inlet Inlet Inlet Pr...

Page 9: ...ts Components Fig 1 Typical components 1 1 1 A A A Stainless Stainless Stainless Steel Steel Steel Frame Frame Frame supports all of the system components 1 1 1 B B B Sanitary Sanitary Sanitary Pumps...

Page 10: ...f air 1 1 1 F F F Pump Pump Pump Output Output Output Lines Lines Lines delivers product output from pump 1 1 1 G G G Support Support Support Plate Plate Plate provides support for pump outlet tubes 1...

Page 11: ...Before Installing Before Before Before Installing Installing Installing Palletized STU 3A5416E 11...

Page 12: ...ocation where the crossbar will be mounted FG Use a forklift or overhead crane to move the air cylinder and pump assembly into place on the top of the frame assembly Attach the crossbar to the leg ass...

Page 13: ...ads Move Move Move the the the Frame Frame Frame to to to the the the Selected Selected Selected Location Location Location The frame is shipped with several major components attached and weighs about...

Page 14: ...ed through the grounding conductor of the incoming power wiring Pump Pump Pump The pumps are grounded by the metal components being attached to the STU Air Air Air and and and fluid fluid fluid hoses...

Page 15: ...3 Connect the equipment to 100 240 VAC single phase 50 60 Hz with a maximum 15 A branch circuit protection and disconnect switch provided by the installer Use 14 AWG 2 0 mm2 stranded copper wire and...

Page 16: ...tension rod to the safety latch at the D shaped hole on the latch Safety Safety Safety Latch Latch Latch Lockout Lockout Lockout Lockout tagout holes have been provided to lock the ram in the raised p...

Page 17: ...onnections Connections Connections Control Control Control Panel Panel Panel Pneumatic Pneumatic Pneumatic Part Part Part No No No 25C578 25C578 25C578 Control Control Control Side Side Side View View...

Page 18: ...otor air supply seal inflation and air assist blowoff through the hose support bracket on the side of the frame most of the lengths of each hose must be able to move freely above the hose support brac...

Page 19: ...tive priming Pump slow speed can be adjusted using flow control valve FC5 Seal Seal Seal Inflate Inflate Inflate Selector Selector Selector Seal Seal Seal Inflate Inflate Inflate Seal will inflate unt...

Page 20: ...to supply air to pump manifold FF ports Route hoses through the hose block on the side of the frame Use the three provided 109 inch hoses Connect the pump manifold GG ports to the pump air motors P Cy...

Page 21: ...Controls and Connections Cylinder air distribution manifold Pilot check valve Ram plate Support plate 3A5416E 21...

Page 22: ...gency Emergency Emergency stop stop stop button button button Press to cease STU operation immediately This should not be used as a means to shut off the system during normal operation CD Position Pos...

Page 23: ...h hose CI CJ CK Pump Pump Pump Air Air Air Supply Supply Supply Ports Ports Ports 3 provided Connect supply air to pump manifold FF ports Route hoses through the hose block on the side of the frame Us...

Page 24: ...Ram Down Pressure Regulator J to zero psi f Cycle the ram position selector A up and down until the gauge G6 on the pilot check valve reads zero psi g Close the control panel supply valve K 2 For For...

Page 25: ...t of the frame d Remove the lid from the fluid tote to expose the fluid bag If present open the outer plastic bag and pull it up over the sides of the tote exposing the aseptic inner bag e Make sure t...

Page 26: ...ar enough into the tote inflate it now g Using the pressure settings for the various functions fine tune the pressures as needed NOTE NOTE NOTE Increase air pressure to the ram if the pump does not pr...

Page 27: ...ion 3 Remove the empty tote To reduce the risk of injury including pinching fingers while cleaning material from the ram plate relieve pump pressure before using tools to clean Follow the Pressure Rel...

Page 28: ...n Shutdown Follow the Pressure Relief Procedure page 24 Depending on the type of material it may be best to deflate the seal and raise the ram plate out of the material or keep the ram plate lowered i...

Page 29: ...atable seal corner seals and seal retainer plate on the ram plate 9 Install the blowoff assembly on the ram plate Cleaning Cleaning Cleaning the the the Pump Pump Pump Lower Lower Lower NOTE NOTE NOTE...

Page 30: ...at are grayed out on the screens are not currently active When the system is powered up the Automatic run screen is displayed The first time the unloader system is powered up it will be necessary to p...

Page 31: ...ft Shift Shift The shift key is a toggle between upper and lower case letters When pressed the selected case is used on each key selected until the Shift key is pressed again Switching screens will re...

Page 32: ...Control Panel Display Screens Startup Startup Startup Screen Screen Screen When the power ON OFF switch is turned ON the display shows the startup screen while the system prepares the system for oper...

Page 33: ...ning will cause ram movement to cease Press and hold the start button to resume When the partial tote setting is selected pump operation is delayed until the start button is released and the ram plate...

Page 34: ...specified in the Batch Amount field If unchecked unloading will not automatically stop until the tote has been emptied Ram plate position in the tote Note Note Note The red line indicates the approxi...

Page 35: ...nt recipe If no pressure changes have been made to the current recipe this icon is not enabled Numeric displays next to the icons are the pressure settings defined in the current recipe To change any...

Page 36: ...nd hold to blow air between the ram plate and the product to break the adhesion between the two The ram plate seal should be deflated before performing this operation NOTE NOTE NOTE Air assist will no...

Page 37: ...sed on the design of the container being evacuated A maximum of 20 container recipes can be defined NOTES NOTES NOTES Recipes may use feedback from external devices to determine when a specific measur...

Page 38: ...move down one recipe Press and hold to continuously move down the recipe list until releasing the icon or reaching the bottom of the list Move to the bottom of the defined recipe list Edit recipe Mov...

Page 39: ...ues in this recipe After copying individual fields can be modified to differentiate this recipe from the one copied NOTE NOTE NOTE Copying a locked recipe will also copy the password and save the new...

Page 40: ...e lowest pressure that achieves the desired result Too much pressure reduces the life of the seal and creates excessive frictional force opposing movement of the ram Too little force may cause materia...

Page 41: ...the pump with the product in the tote The pump will operate at the slow speed until the amount of time specified by this field has elapsed The pump will then operate at the fast speed Empty Empty Empt...

Page 42: ...o move down one recipe Press and hold to continuously move down the recipe list until releasing the icon or reaching the bottom of the list Move to the bottom of the defined recipe list Edit recipe Mo...

Page 43: ...ocked Numeric displays next to the icons are the pressure settings defined in the current recipe Changes entered here are not saved to the recipe A locked recipe will not allow changing these settings...

Page 44: ...on This setting will control when the pumps go from fast pumping to slow pumping to finish evacuating the remaining product from the tote Set Set Set Container Container Container Bottom Bottom Bottom...

Page 45: ...tion Description All All All Events Events Events Select this field and choose a selection to filter the event list to a single event type Move up the list Momentarily press to move up one entry Press...

Page 46: ...error Check control supply pressure sensor and wiring Alarm Emergency stop or I O power error V1CE I O has lost power Restore I O power reset E stop button Alarm External interlock 1 open EBN1 Interl...

Page 47: ...ng Verify that the modules are installed in the proper locations Alarm X20DS438A IO LINK module error WMCS X20DS438A module reports an error Check X20DS438A module and wiring Verify that the modules a...

Page 48: ...g check formatting of data in files and remove any unnecessary files from the directory Advisory USB Export Successful EQUE USB Export operation completed successfully N A Advisory USB Import Successf...

Page 49: ...Logs can be exported to a USB device and viewed on a PC See Import and Export with USB page 59 Icon Field Icon Field Icon Field Description Description Description Move up the list Momentarily press...

Page 50: ...ressure of the recipe A Multiple Containers indicator that is TRUE if a sequence empties the first container it was evacuating from Otherwise it is FALSE A Recipe Changed indicator that is TRUE if the...

Page 51: ...SB USB Import the system settings from a USB device Export Export Export USB USB USB Export the system settings to a USB device Shutdown Depressurize Shutdown Depressurize Shutdown Depressurize Press...

Page 52: ...r the current time Auto Auto Auto DST DST DST Check to enable automatic time adjustments for daylight savings time Timezone Timezone Timezone Select the desired timezone The system time will need to b...

Page 53: ...e Meter Mass A pulse meter measuring mass dispensed must be connected to CM8281 12 20 kHz max to use this feedback type Scale Positive A scale measuring weight is connected weight is increasing as mat...

Page 54: ...1 13 Output Voltage Asserted 24 VDC Not Asserted 0 VDC Select output type None Not monitored System OK Asserted while no Alarms are active Pump Run Asserted while the pumps are running Sequence Comple...

Page 55: ...etting Scale Scale Scale Feedback Feedback Feedback In order for a batching cycle to accurately measure product the 4 mA Mass and 20 mA Mass settings for the Scale Positive or Scale Negative must be s...

Page 56: ...en a VNC window and connect to the IP address of the Control Panel using the password view Icon Field Icon Field Icon Field Description Description Description DHCP DHCP DHCP Check to enable Dynamic H...

Page 57: ...bout The About screen displays the STU software information Icon Field Icon Field Icon Field Description Description Description Removes all user defined data This includes locked recipes and password...

Page 58: ...puts Inputs Inputs Aux Aux Aux 1 1 1 Auxiliary 1 input Aux Aux Aux 2 2 2 Auxiliary 2 input AUX AUX AUX Pulse Pulse Pulse Counter Counter Counter Total flow meter pulse count Analog Analog Analog Outpu...

Page 59: ...ort the desired file to obtain the up to date formatting of the file NOTE NOTE NOTE This will overwrite any existing file with the same name 3 On a PC copy the desired data from the backup file into t...

Page 60: ...ezone 145 UTC 01 00 Belgrade Bratislava Budapest Ljubljana Prague Parameter Parameter Parameter Name Name Name Value Value Value Value Value Value Meaning Meaning Meaning 150 UTC 01 00 Brussels Copenh...

Page 61: ...Adelaide Darwin 340 UTC 10 00 Vladivostok Timezone 345 UTC 10 00 Brisbane Parameter Parameter Parameter Name Name Name Value Value Value Value Value Value Meaning Meaning Meaning 350 UTC 10 00 Canber...

Page 62: ...4 mA Mass Enter desired mass at 4 mA N A 20 mA Mass Enter desired mass at 20 mA N A Parameter Parameter Parameter Name Name Name Value Value Value Value Value Value Meaning Meaning Meaning 0 None 1 P...

Page 63: ...Dimensions K in cm A in cm B in cm C in cm D in cm E in cm F in cm G in cm H in cm J in cm Lowest Position Highest Position 59 5 151 117 3 298 64 6 164 48 6 123 49 max 124 5 70 178 76 5 194 54 137 6...

Page 64: ...Schematic pneumatic control Schematic Schematic Schematic pneumatic pneumatic pneumatic control control control 64 3A5416E...

Page 65: ...RLINK LINE 128 S E L AIF1 L AIF2 X20B B81 S LOT SUBSLOT1 OPTIONALCOMMUNICA TIONMODULE S E L AIF1 L AIF2 X20B B81 S LOT BC HUB MODULE X20BC1083 11 21 12 22 13 23 14 24 15 25 16 26 COMS P ORT POWERLINK...

Page 66: ...73 1 1 1 71 74 1 11 21 12 22 13 23 14 24 15 25 16 26 MODULE X20DS438A TERMINALBLOCK X20TB12 BASE X20BM11 SHOP AIRPRESSURE PS1 3 4 LASERSENSOR 3 PS2 SEALAIRPRESSURE BLACK BLUE BROWN BLACK BROWN BLUE BL...

Page 67: ...V2 SV3 SV4 SV9 SV1 0 PUMPFAST SOL ENOID V AL VE PUMPSLOW RAM UP RAM DOW N SEALINFLA TE AIRASSIST 149 1061 FROM L INE 2020 2030 2040 2050 2060 2070 2080 2090 1061 1061 1061 1061 1061 1061 TOLINE 225 10...

Page 68: ...IONAL INPUT2 DIGITAL OPTIONAL INPUT PULSE COUNTER OPTIONAL OUTP UT1 DIGITAL OPTIONAL OUTP UT2 DIGITAL OPTIONAL INPUT 4 20 mAANALOG OPTIONAL FW 24 VDC 3 3 mA FW 24 VDC 3 3 mA FW 24 VDC 3 3 mA FW 24 VDC...

Page 69: ...UBE EXHAUST PUMP DRAIN PORT EXHAUST PANEL MUFFLER VENTURI 1 2 TUBE EXHAUST RAM 1 2 TUBE BV2 100 PSIMAX AIRSUPPL Y 100 PSIMAX AIRSUPPL Y BV1 PS1 MANIF OLD MANIFOLD COMMON 3 8 SST 3 8 SST 3 8 SST C1 C2...

Page 70: ...0 series stainless steel buna n and polychloroprene or EPDM on the ram plate and seals See your pump manual for additional wetted parts Control Control Control panel panel panel Enclosure type 4X Maxi...

Page 71: ...nge Diaphragm Ball Seat Diaphragm Ball Seat Diaphragm Ball Seat Material Material Material Fahrenheit Fahrenheit Fahrenheit Celsius Celsius Celsius FKM Fluoroelastomer FK 40 F to 275 F 40 C to 135 C P...

Page 72: ...WARRANTY WARRANTY WARRANTY AND AND AND DISCLAIMS DISCLAIMS DISCLAIMS ALL ALL ALL IMPLIED IMPLIED IMPLIED WARRANTIES WARRANTIES WARRANTIES OF OF OF MERCHANTABILITY MERCHANTABILITY MERCHANTABILITY AND A...

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