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Service 

16

3A1973L

Ball Check Valve

Disassembly

NOTE: 

PTFE o-rings should be replaced every time mani-
folds are removed.

1.

Relieve the pressure. Disconnect all hoses.

2.

Remove the pump from its mounting.

3.

Remove the clamps (12) holding the outlet manifold 
(2) to the fluid covers (1). See F

IG

. 6. 

4.

Remove the o-rings (13), seats (31), and balls (16).

5.

Remove the clamps (12) and the inlet manifold (3). 
Remove the o-rings (13), seats (31), and balls (16).

Reassembly

NOTE: 

When instructed to lubricate, apply appropriate 

waterproof sanitary lubricant.

1.

Clean all parts and inspect for wear or damage. 
Replace parts as needed.

2.

Reassemble in the reverse order, following all notes 
in F

IG

. 6, page 15. Be sure the ball checks and man-

ifolds are assembled 

exactly

 as shown. The arrows 

(A) on the fluid covers (1) 

must

 point toward the 

outlet manifold (2).

Standard Diaphragms

NOTE: 

If your pump uses overmolded PTFE dia-

phragms, see page 18.

Disassembly

1.

Relieve the pressure.

2.

Remove the manifolds and disassemble the ball 
check valves as explained at left.

3.

Remove the nuts (34) and the grounding strip (8), 
then remove the clamps (6) holding the fluid covers 
(1) to the air covers (21). Pull the fluid covers (1) off 
the pump. See F

IG

. 6.

4.

Loosen but do not remove the diaphragm shaft bolts 
(14), using a 10 mm socket wrench on both bolts.

5.

Unscrew one bolt from the diaphragm shaft (105) 
and remove the o-ring (15), fluid side diaphragm 
plate (23), diaphragm (20), backer (24) used only on 
PTFE models, and air side diaphragm plate (25). 
See F

IG

. 7.

6.

Pull the other diaphragm assembly and the dia-
phragm shaft (105) out of the center housing. Hold 
the shaft flats with a 19 mm open end wrench, and 
remove the bolt (14) from the shaft. Disassemble 
the remaining diaphragm assembly.

7.

Clean all parts and replace o-rings as needed.

Summary of Contents for SaniForce 515

Page 1: ...tary applications For professional use only 100 psi 0 7 MPa 6 9 bar Maximum Fluid Working Pressure 100 psi 0 7 MPa 6 9 bar Maximum Air Input Pressure Important Safety Instructions Read all warnings an...

Page 2: ...Troubleshooting 13 Service 14 Air Valve 14 Ball Check Valve 16 Standard Diaphragms 16 Overmolded PTFE Diaphragms 18 Air Center Service 19 Parts 20 Fluid Section Repair Kits 22 Drum Mount Suction Kit...

Page 3: ...Models 3A1973L 3...

Page 4: ...Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail Do not use pail liners unless they are antistatic or conductive Stop operation immedia...

Page 5: ...r or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all equipment is rated and approved for the environment in which you are using it Use e...

Page 6: ...hoses with a maxi mum of 500 ft 150 m combined hose length to ensure grounding continuity Air compressor Follow the manufacturer s recom mendations All solvent pails used when flushing Follow the loca...

Page 7: ...lexible grounded fluid hoses F The inlet fits sanitary tubing of 1 to 1 5 inch OD or DIN 25 2 For best sealing results use a standard tri clamp or DIN style sanitary gasket of a flexible material such...

Page 8: ...pressure in the hose if it is plugged The drain valve reduces the risk of serious injury including splashing in the eyes or on the skin or contamination from hazardous fluids when relieving pressure...

Page 9: ...e ports facing the same direction To reverse the orientation of the ports 1 Remove the clamps 12 holding the inlet and or outlet manifold to the covers NOTE Inspect the o rings and replace if necessar...

Page 10: ...er U at the end of the air exhaust line to catch fluid in case a diaphragm ruptures See FIG 4 FIG 4 Venting Exhaust Air To avoid serious injury from explosion or hazardous fluids be sure the system is...

Page 11: ...pressure to the pump is more than 25 of outlet working pressure the ball check valves will not close fast enough resulting in inefficient pump operation 4 Place the end of fluid hose J into an appropr...

Page 12: ...drying or freezing in the pump and damaging it Flushing schedule will be based on what the pump is being used for Use a compatible cleaning solution and always cycle the pump during the entire flushi...

Page 13: ...hten Diaphragm ruptured Replace See page 16 standard dia phragms or page 18 overmolded diaphragms Loose inlet manifold damaged seal between manifold and seat or dam aged manifold o rings Tighten manif...

Page 14: ...e carriages engage the clip ends of the carriage pins 109 9 Lubricate the bores of the center housing 111 then install the u cups 102 on the carriage plung ers 107 with the u cups facing toward smalle...

Page 15: ...25 20 21 23 30 34 31 31 12 105 Apply appropriate waterproof sanitary lubricant to the threads and inside of clamp 1 Torque to 80 90 in lb 9 10 N m Do not use rotary power tools 2 2 1 Air side marking...

Page 16: ...t point toward the outlet manifold 2 Standard Diaphragms NOTE If your pump uses overmolded PTFE dia phragms see page 18 Disassembly 1 Relieve the pressure 2 Remove the manifolds and disassemble the ba...

Page 17: ...he other bolt to 80 90 in lb 9 10 N m at 100 rpm maximum NOTE When you install the clamps in Step 5 orient the center housing so the air inlet is approximately 45 above horizontal and the muffler is a...

Page 18: ...the center housing Hold the shaft flats with a 19 mm open end wrench and remove the dia phragm and air side plate from the shaft 7 Clean all parts and replace as needed Reassembly 1 Assemble the air s...

Page 19: ...Air Center Service Remove air covers for easier replacement of u cups and to replace the poppet o ring if needed See parts illus tration page 20 1 Follow all disassembly directions for diaphragm ser...

Page 20: ...gm must face housing 3 3 3 Torque to 80 90 in lb 9 10 N m at 100 rpm maximum 4 4 101 102 103 104 107 108 109 108 110 111 104 113 114 1 1 1 1 1 8 1 112 102 1 22 Torque to 35 45 in lb 4 5 N m 5 5 Torque...

Page 21: ...over molded diaphragms 2 16 BALL 4 112946 Santoprene FD5122 and FD5622 108639 PTFE FD5111 FD5611 FD5113 FD5613 17 111183 RIVET pop not shown 2 19 262640 AIR MOTOR see Air Motor Parts 1 20 DIAPHRAGM 2...

Page 22: ...n Kit 262828 Use with tri clamp models only Suction Kit 262828 allows the pump to draw fluid from a 55 gallon 200 liter drum Includes suction tube elbow clamps and bung adapter The kit also includes a...

Page 23: ...3a 10 9 in 277 mm 6 4 in 163 mm 12 7 in 323 mm 8 4 in 213 mm 1 6 in 41 mm 7 0 in 178 mm 10 1 in 256 mm 4 3 in 109 mm 7 0 in 178 mm ti22572a 12 7 in 323 mm 8 4 in 213 mm 1 6 in 41 mm 7 0 in 178 mm 10 1...

Page 24: ...psi 0 7 MPa 7 bar air pressure B at 70 psi 0 48 MPa 4 8 bar air pressure C at 40 psi 0 28 MPa 2 8 bar air pressure CYCLES PER MINUTE standard diaphragms overmolded diaphragms 46 64 91 128 137 192 182...

Page 25: ...air pressure B at 70 psi 0 48 MPa 4 8 bar air pressure C at 40 psi 0 28 MPa 2 8 bar air pressure CYCLES PER MINUTE standard diaphragms overmolded diaphragms 46 64 91 128 137 192 182 256 228 319 273 38...

Page 26: ...F 4 C Maximum fluid operating temperature Do not exceed the lowest maximum depending on the diaphragm ball and seat used in your pump PTFE 220 F 104 4 C Santoprene 180 F 82 2 C EPDM 275 F 135 C Stainl...

Page 27: ...ht All models 23 lb 10 kg Notes Startup pressures and displacement per cycle may vary based on suction condition discharge head air pressure and fluid type All fluid contact materials are FDA complian...

Page 28: ...erial or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES...

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