background image

Service 

14

3A1973L

Service

Air Valve

NOTE: 

Air Valve Repair Kit 241657 is available. Parts 

included in the kit are marked †

Use all parts in the kit.

1.

Follow the 

Pressure Relief Procedure

, page 11.

2.

Remove the air chamber cover (110) and the o-ring 
(104).

3.

Remove the carriage plungers (107), carriages 
(108), carriage pins (109), and valve plate (114) 
from the center housing (111).

4.

Remove the u-cups (102) from the carriage plung-
ers (107).

5.

Clean all parts and inspect them for wear or dam-
age.

NOTE: 

When instructed to lubricate, apply appropriate 

waterproof sanitary lubricant (such as Graco PN 
111265).

6.

Lubricate the lapped surface of the valve plate 
(114), and install with the lapped surface facing up.

7.

Lubricate and install the carriage pins (109).

8.

Install the carriages (108). Make sure the carriages 
engage the clip ends of the carriage pins (109).

9.

Lubricate the bores of the center housing (111), 
then install the u-cups (102) on the carriage plung-
ers (107), 

with the u-cups facing toward smaller 

end.

10. Slide the carriage plungers into the bores, 

with the 

smaller ends facing toward the center of the 
center housing (111). 

See F

IG

. 5. 

11. Lubricate and install the o-ring (104) on the cover 

(110).

12. Screw the cover (110) into the center housing. 

Torque to 80 to 100 in-lb. (9.0 to 13.6 N•m).

F

IG

. 5. Disassemble/Reassemble the Air Valve

110

104†

114†

108

107†

102†

109†

108†

Apply appropriate waterproof sanitary lubricant (such 
as Graco PN 111265).

2

Lips must face the smaller end of the carriage 
plunger.

3

Smaller ends must face toward the center of the 
center housing. Lubricate bores of center housing 
before installing.

4

Torque to 80-100 in-lb. (9.0-13.6 N•m).

1

1

2

2

2

2

2

3

4

Note: 

The center housing may 

remain assembled to the air and 
fluid covers for this service.

2

2

ti17557a

111

Summary of Contents for SaniForce 515

Page 1: ...tary applications For professional use only 100 psi 0 7 MPa 6 9 bar Maximum Fluid Working Pressure 100 psi 0 7 MPa 6 9 bar Maximum Air Input Pressure Important Safety Instructions Read all warnings an...

Page 2: ...Troubleshooting 13 Service 14 Air Valve 14 Ball Check Valve 16 Standard Diaphragms 16 Overmolded PTFE Diaphragms 18 Air Center Service 19 Parts 20 Fluid Section Repair Kits 22 Drum Mount Suction Kit...

Page 3: ...Models 3A1973L 3...

Page 4: ...Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail Do not use pail liners unless they are antistatic or conductive Stop operation immedia...

Page 5: ...r or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all equipment is rated and approved for the environment in which you are using it Use e...

Page 6: ...hoses with a maxi mum of 500 ft 150 m combined hose length to ensure grounding continuity Air compressor Follow the manufacturer s recom mendations All solvent pails used when flushing Follow the loca...

Page 7: ...lexible grounded fluid hoses F The inlet fits sanitary tubing of 1 to 1 5 inch OD or DIN 25 2 For best sealing results use a standard tri clamp or DIN style sanitary gasket of a flexible material such...

Page 8: ...pressure in the hose if it is plugged The drain valve reduces the risk of serious injury including splashing in the eyes or on the skin or contamination from hazardous fluids when relieving pressure...

Page 9: ...e ports facing the same direction To reverse the orientation of the ports 1 Remove the clamps 12 holding the inlet and or outlet manifold to the covers NOTE Inspect the o rings and replace if necessar...

Page 10: ...er U at the end of the air exhaust line to catch fluid in case a diaphragm ruptures See FIG 4 FIG 4 Venting Exhaust Air To avoid serious injury from explosion or hazardous fluids be sure the system is...

Page 11: ...pressure to the pump is more than 25 of outlet working pressure the ball check valves will not close fast enough resulting in inefficient pump operation 4 Place the end of fluid hose J into an appropr...

Page 12: ...drying or freezing in the pump and damaging it Flushing schedule will be based on what the pump is being used for Use a compatible cleaning solution and always cycle the pump during the entire flushi...

Page 13: ...hten Diaphragm ruptured Replace See page 16 standard dia phragms or page 18 overmolded diaphragms Loose inlet manifold damaged seal between manifold and seat or dam aged manifold o rings Tighten manif...

Page 14: ...e carriages engage the clip ends of the carriage pins 109 9 Lubricate the bores of the center housing 111 then install the u cups 102 on the carriage plung ers 107 with the u cups facing toward smalle...

Page 15: ...25 20 21 23 30 34 31 31 12 105 Apply appropriate waterproof sanitary lubricant to the threads and inside of clamp 1 Torque to 80 90 in lb 9 10 N m Do not use rotary power tools 2 2 1 Air side marking...

Page 16: ...t point toward the outlet manifold 2 Standard Diaphragms NOTE If your pump uses overmolded PTFE dia phragms see page 18 Disassembly 1 Relieve the pressure 2 Remove the manifolds and disassemble the ba...

Page 17: ...he other bolt to 80 90 in lb 9 10 N m at 100 rpm maximum NOTE When you install the clamps in Step 5 orient the center housing so the air inlet is approximately 45 above horizontal and the muffler is a...

Page 18: ...the center housing Hold the shaft flats with a 19 mm open end wrench and remove the dia phragm and air side plate from the shaft 7 Clean all parts and replace as needed Reassembly 1 Assemble the air s...

Page 19: ...Air Center Service Remove air covers for easier replacement of u cups and to replace the poppet o ring if needed See parts illus tration page 20 1 Follow all disassembly directions for diaphragm ser...

Page 20: ...gm must face housing 3 3 3 Torque to 80 90 in lb 9 10 N m at 100 rpm maximum 4 4 101 102 103 104 107 108 109 108 110 111 104 113 114 1 1 1 1 1 8 1 112 102 1 22 Torque to 35 45 in lb 4 5 N m 5 5 Torque...

Page 21: ...over molded diaphragms 2 16 BALL 4 112946 Santoprene FD5122 and FD5622 108639 PTFE FD5111 FD5611 FD5113 FD5613 17 111183 RIVET pop not shown 2 19 262640 AIR MOTOR see Air Motor Parts 1 20 DIAPHRAGM 2...

Page 22: ...n Kit 262828 Use with tri clamp models only Suction Kit 262828 allows the pump to draw fluid from a 55 gallon 200 liter drum Includes suction tube elbow clamps and bung adapter The kit also includes a...

Page 23: ...3a 10 9 in 277 mm 6 4 in 163 mm 12 7 in 323 mm 8 4 in 213 mm 1 6 in 41 mm 7 0 in 178 mm 10 1 in 256 mm 4 3 in 109 mm 7 0 in 178 mm ti22572a 12 7 in 323 mm 8 4 in 213 mm 1 6 in 41 mm 7 0 in 178 mm 10 1...

Page 24: ...psi 0 7 MPa 7 bar air pressure B at 70 psi 0 48 MPa 4 8 bar air pressure C at 40 psi 0 28 MPa 2 8 bar air pressure CYCLES PER MINUTE standard diaphragms overmolded diaphragms 46 64 91 128 137 192 182...

Page 25: ...air pressure B at 70 psi 0 48 MPa 4 8 bar air pressure C at 40 psi 0 28 MPa 2 8 bar air pressure CYCLES PER MINUTE standard diaphragms overmolded diaphragms 46 64 91 128 137 192 182 256 228 319 273 38...

Page 26: ...F 4 C Maximum fluid operating temperature Do not exceed the lowest maximum depending on the diaphragm ball and seat used in your pump PTFE 220 F 104 4 C Santoprene 180 F 82 2 C EPDM 275 F 135 C Stainl...

Page 27: ...ht All models 23 lb 10 kg Notes Startup pressures and displacement per cycle may vary based on suction condition discharge head air pressure and fluid type All fluid contact materials are FDA complian...

Page 28: ...erial or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES...

Reviews: